TPA-R 98 - E

Transport Anchorsfor Concret Pipes

fG

F

n

F = G f Zx xn

H1 H2 H3 H4

1.3 1.6 1.9 2.2

angle

factor Z

β 0° 15° 30° 45° 60°

1.0 1.04 1.15 1.41 2.0

Transporting and laying reinforced concrete pipes

The Halfen rapid lift anchor system(Frimeda System)

The Halfen ring transporting anchor system consists of asteel piece (anchor) inserted into the concrete and a pullpiece (ring coupler). The ring connection is inserted intothe recess of the cast-in anchor and the bolt is closedmanually. This means that the coupler can be connectedto the anchor in seconds. The ring coupler can now beexposed to forces in any direction, making twisting,turning and tilting no problem. To release, the bolt is thenopened either manually or by meansof a remote release thereby freeing

the ring coupler. The Halfen ringtransporting system is one of themost secure systems available with,e.g. confusion between betweenanchor and ring couplerimpossible.Only matching componentscan be connected. The ringcouplers cannotbe openedunder force.

Fully interlocking couplers and anchors with nopossibility of confusion.Load levels 1.25 to 22.0 t.GS-tested system, in accordance with safety rules of thetrades standards organisations.Universally jointed coupling system, no optimum liftingangle (turning of pipes through 0 - 90° is thereforepossible without the need for a special attachment).Increased security and productivity through remoterelease.Wide range of anchors and accessories.

The range of anchors

With careful craneoperation with precisionlifting on building site,normally f = 1,6

TPA - fully flexible

• Rope gradient factor

• Number of anchors for pipes, generally 1-2for shafts, generally 2-3

• Concrete strength of building element at time oftransportation

The maximum load or the lifting anchor iscalculated for concrete B 15:≥

From the following tables an anchor is to be chosen witha bearing capacity of "F" at the time of transportation,taking the concrete strength into account.

Halfen - Ring Transport Anchors - System

2

Quality and Safety

Lifting load

Correction value f

Concrete and reinforced concrete pipes complying withDIN 4032 and 4035 and shafts meeting DIN 4034 arethe preferred types of water supply and sewage piping .For transportation to the building site and laying inaccordance with DIN 4033, the best solution is the HalfenTPA ring lifting anchor system. This patented system hasproved its worth in numerous transportation operationsall over the world.

The thickness of the concrete part is the deciding factor forthe selection of . For pipes and thin sectionsof concrete the TPA-FF is used onaccount of its low height; the TPA-FS isused for shaft rings and thicker sections of concrete.The following loads should be taken into account whenchoosing the correct :

Weight of tube or shaft

anchor typeflat-foot anchor

splayed anchor

anchor size•• Dynamic additions depending on lifting load

correction value in accordance with DIN 15018.

TPA-R1 2.5

10.0 t

TPA-R110.0

5.3 - 10.0

28 - 250

TPA-R1 26.0

12.5 - 26.0

28 - 251

26.0 t2.5 t

0.7 - 2.5

28 - 248

TPA-R1 5.0

3.0 - 5.0

28 - 249

5.0 t

28 - 189

10.0 t

TPA-A110.028 - 190

26.0 t

TPA-A1 26.0

28 - 187

2.5 t

TPA-A1 2.528 - 188

5.0 t

TPA-A15.0

TPA-A8 2.5

28-322

2.5 tItem

Order number

Order number

Load group

Item

Load group

Plastic recess element TPA-A8

Plastic recess element TPA-A1

Item

corresp. anchorload stages [t]

Order number

Ring coupler TPA - R1

Load group [t]

We reserve the right to make design changes

Ring coupler TPA-R1for manual release

In addition to the standard TPA-R1 ring coupler with steelbinder, there are also ring couplers with cable loops(TPA-R2). In cases where access is difficult there are alsoring couplers with manual and pneumatic remote release(see ) catalogue.TPA

The reusable recess element TPA-A1 is suitable both fornailing on and also for screwing on to the wall formworkby means of bayonet or threaded holding bolts. It isdistinguished by its high level durability and resistance toformwork treatment agents.

This non-reusable recess element consists of two partswhich are pushed together above the anchor head.Fastening to the formwork is by means of a wedge whichis pushed through the two fastening brackets. To protectthe formwork from dirt etc., this recess element canremain in the concrete part until arrival at the buildingsite.

Transportation with tried and tested system components

Recess element TPA-A1

Recess element TPA-A8

3

Halfen - Ring Transporting Anchor - System

d

1

d

10.0 and 26.0 tTPA-FF Flat-foot anchor

TPA-FF Flat-foot anchor2.5 and 5 t versions

The recess elements ofthe anchor should always bealigned longitudinally.

The TPA-FF flat-foot anchor is ideally suited for the safetransportation and assembly of concrete pipes. It offers arange of benefits on account of its low height andoptimised form. In conjunction with the Halfen ringcouplers, transportation even of especially thin-walledconstruction elements is also possible. For insertion, triedand tested accessories such as the TPA-A1 recessmember, the TPA-H1 holding plate or the TPA-HMmagnetic holding plate are available (for details seeCatalogue).

TPA

TPA-FF Flat-foot anchor

4

Halfen - Transporting Anchors for Concrete Pipes and Shafts

k

L

Ø

t

1

870

10601200

26.0265

315

355

220

270

310

28 - 458

28 - 459

28 - 460

TPA - FF 12.5 - 22

TPA - FF 17.0 - 27

TPA - FF 22.0 - 31

17.0

12.5

22.0

16 x 750

16 x 900

20 x 1100

435

530

600 22.0

12.5

17.0

e

280

[mm]

320

300

280

520

460

670

610

780

380

d[t]

2.5

5.0

10.0

[mm]

80

100

9080

t

65

[mm]

75

70

65

160

140

215195

245

125

110

170150

200

12090

28 - 603

28 - 45528 - 456

28 - 457

28 - 601

28 - 599

28 - 59428 - 595

28 - 596

28 - 597

TPA - FF 5.0 -12

TPA - FF 5.3 - 15TPA - FF 7.5 -17

TPA - FF 10.0 - 20

TPA - FF 4.0 -11

TPA - FF 3.0 - 9

TPA - FF 2.5 - 7

TPA - FF 2.0 - 7

TPA - FF 1.4 - 6TPA - FF 0.7 - 6

Ø x L 35 N/mm2

[t]

0.7

2.5

2.0

1.4

10.0

7.55.3

5.0

4.0

3.0

8 x 200

[mm]

8 x 2508 x 300

8 x 300

12 x 50014 x 600

14 x 600

12 x 500

12 x 450

10 x 400

re

140

[mm]

160

150

140

z

260

230

335305

390

190

5.37.5

10.0

5.0

4.0

3.0

0.71.4

2.0

2.5

25 N/mm2

[t]≥

5.0 t

1010

2.5 t

Anchor head covering

Arrange joining reinforcementas close as possible to the anchor.

TPA-FF Flat-foot anchor

lengthAnchorOrder

numberItem

Concrete steel BSt 500 S

Load group [t]

Covering of anchorhead [mm]k

À With centrally reinforced pipesthe joining reinforcement may notbe necessary if the anchor foot isbeneath the reinforcement position.

5

TPA - FF Flat-foot anchorHalfen - Transporting Anchors for Concrete Pipes and Shafts

d

TPA-FS Splayed anchor

The splayed anchor has proved highly reliable for shaftsand shaft rings. Fitted with two or three anchors as shownin the diagram, the elements can be lifted andtransported safely and easily. Splayed anchors aregenerally built in with the reusable TPA-A1 recesselement.The non-reusable TPA-A8 recess element is available forthe commonly used 2.5 load group. This helps to preventsoiling of the recess as it can remain in the shaft or shaftring until arrival at the building site.

6

TPA-FS Splayed anchorHalfen - Transporting Anchors for Concrete Pipes and Shafts

β β

2

β

80%F

e /2z

βF

30° 30°

30°

d

ere r

( 30°)β ≤

[mm][mm][mm][t]

TPA-FS- 0,7 - 11TPA-FS- 1,4 - 11TPA-FS- 2,0 - 13TPA-FS- 2,0 - 16TPA-FS- 2,5 - 15TPA-FS- 2,5 - 20TPA-FS- 3,0 - 15TPA-FS- 3,0 - 20TPA-FS- 3,0 - 28TPA-FS- 4,0 - 18TPA-FS- 4,0 - 24TPA-FS- 4,0 - 32TPA-FS- 5,0 - 18TPA-FS- 5,0 - 24TPA-FS- 5,0 - 40TPA-FS- 5,3 - 22TPA-FS- 5,3 - 26TPA-FS- 5,3 - 34TPA-FS- 7,5 - 26TPA-FS- 7,5 - 30TPA-FS- 7,5 - 42TPA-FS-10,0 - 30TPA-FS-10,0 - 37TPA-FS-10,0 - 52TPA-FS-14,0 - 37TPA-FS-14,0 - 46TPA-FS-22,0 - 50TPA-FS-22,0 - 62

26.0

10.0

5.0

2.5 28 - 41228 - 41328 - 41528 - 47528 - 828 - 928 - 1128 - 1228 - 41728 - 1428 - 1528 - 41828 - 41928 - 42028 - 42128 - 42228 - 42328 - 2228 - 42428 - 2428 - 42528 - 42628 - 42728 - 42828 - 42928 - 43028 - 43128 - 432

Ø 10Ø 10Ø 10Ø 12Ø 12Ø 12Ø 14Ø 14Ø 14Ø 14

110110130160150200160200280180240320180240400220260340260300420300370520370460500620

Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 131Q 188Q 188Q 188Q 188Q 188Q 188Q 257Q 257Q 257Q 257

2 Ø 6 x 4002 Ø 6 x 5002 Ø 6 x 5002 Ø 8 x 6002 Ø 8 x 6002 Ø 8 x 7002 Ø 8 x 7002 Ø 8 x 7002 Ø 8 x 8002 Ø 8 x 8002 Ø 8 x 8002 Ø 10 x 8002 Ø 10 x 8002 Ø 10 x 8002 Ø 10 x 8002 Ø 10 x 8002 Ø 10 x 8004 Ø 10 x 8004 Ø 10 x 8004 Ø 10 x 8006 Ø 10 x10006 Ø 10 x10006 Ø 10 x10006 Ø 10 x10006 Ø 10 x10008 Ø 10 x12008 Ø 10 x1200

330330390480450600480600840540720960540720

1200660780

1020780900

1260900

111015601110138015001860

7090

110100120110120110100140130120180160140180160140240200160280240200300240400300

607090808080

1009080

120110100140120100140130100160160120200160140250200300250

507090808070

1009080

100100100140120100100100100120120120160160120200160250250

0,71,42,02,02,52,53,03,03,04,04,04,05,05,05,05,35,35,37,57,57,5

10,010,010,014,014,022,022,0

d ez

15N/mm²

25N/mm²

35N/mm²

[mm][mm][t][mm] [t][mm]

BSt 500 Sn Ø .. x L

BSt 500 M BSt 500 S

1

notpermitted

F perm.

special design special designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial designspecial design

rim rein-forcement

without oblique pull reinforcement

F perm.

3x anchor length dreinforced zone for mesh

Oblique pull of > 30 60° without oblique pull reinfocementonly permitted at concrete grade:

≤ B15 and 3 x minimum part thicknessB25 and 2.5 x minimum part thicknessB35 and 2 x minimum part thickness.

Min. construction elementthickness (2 x er)

at lifting concrete strength:

With concrete strength below 15 N/mm²- reduction to 0.8 F perm.

1 2

ItemLoadgroup

Anchorlength

Ordernumber

Anchor-axis

distance

Reinforcement required at pull (b 30°)≤insertion bar

F max.perm. pull

À

mesh rein-forcement

rim rein-forcement

Dimension of TPA - FS splayed anchor for and shaft rings

7

Halfen - Transporing Anchors for Concrete Pipes and Shafts

HANIELGroup . Gruppe . Groupe

A

Z

A

Z

A

Z

The Halfen - Quality -Management - System hasbeen certified accordingtocertificate no. QS-281 HHfor the locations in Germany.

DIN EN ISO 9001

Locking Uncoupling

Halfen GmbH & Co. KGLiebigstr. 14D - 40764 LangenfeldTelephone +49 - (0)2173 - 970 -0Fax +49 - (0)2173 - 988 536e - mail: info@halfen.de

Halfen GmbH & Co. KGWurmberger Str. 30 - 34D - 75446 WiernsheimTelephone +49 - (0) 7044 - 24 - 0Faxe - mail: halfen.wi@t-online.de

+49 - (0) 7044 - 24 - 10

Recessformer

Magnetretainingplate

Lifting

Turning

Coupling

Removingthe recessformer

Fixing tothe formwork

The Halfen ring lifting anchorsystem (Frimeda System) is di-stinguished by its simple andsafe use.

For instance, after being inser-ted in the recess former the an-chor can be fastened at anypaont on the steel formwork bymeans of the TPA-HM magnetholding plate. There is a widerange of auxiliary parts availa-ble for various types of form-work and the particular appli-cation.

By inserting two round pins andapplying a scissor action thereusable recess former TPA-A1can easily be removed from theprefabricated part.

The ring clutch, e.e. TPA-R1,can now be inserted into therecess. It is absolutely impossi-ble to confuse the differentload groups as only matchingcomponents fit together.

The ring clutch is fixed firmly tothe anchor by means of a ringbolt. The status (open/closed)on the Halfen lifting ancor sy-stem can easily be seen.

The ring clutches habe no pre-ferential pull direction. This ma-kes movement possible in everydirection and also the rotationof a pipe through 90° withoutthe need for any extra parts.The ring bolt cannot be openedwhen under force. This ensuressafe transportation and safeassembly. Uncoupling is onlypossible when no charge is ap-plied on the clutch. It is effectedby manually opening the ringbolt or by means of a pneuma-tic remote release. Ring clutcheswith remote release are desi-gned especially for applica-tions, where the acces to theclutch is relatively difficult orwhen there is a danger for theworkers.

The range of possibilities offe-red by Halfen for transportingyour components is as large asthe range of concrete compo-nents themselves. You will findmany more lifting anchor pro-ducts in the current productcatalog.

Our Technical Office staff andour specialist consultant techni-cians will be pleased to offeryou advice to meet your parti-cular needs.

TPA

Halfen - Transport Anchor for Concrete Pipes and ShaftsThe system which is simple and safe to use

8

Transporting