2

Specifications:

SERIES

Model

Output(W)

Frequency(KHz)

Line Source

Ultrasonic System

Over Load Protect

Air Cylinder

Workpiece Max. height (mm)

Generator Dimension (mm)

Machine Dimension (mm)

Generator Weight

Machine Weight

Welding Capacity (mm)

HIGH POWER

KWL4215

4200

15

220V 20A3P

Overload indicating lamp

Auto tracking

100φ×100

550

920×900 1900~2240 × (L×W×H)

350Kgs

20 420×

Ultrasonic Plastic Welder for assembling thermoplastic partsApplications: Welding, Spot Welding, Inserting, Riveting, Forming, De-gating, Cutting....

MODEL: KWL 4215

HIGH POWER

KWB1420 KWB2020 KWB1815 KWB2615

1400 2000 1800 2600

20 1520 15

220V 1P 10A 12A 220V 3P 12A

Auto tracking

Overload indicating lamp

360 340

63φ×75

385 510 140 (L W H)× × × ×

370 670 980~1320 (L W H)× × × ×

14kg

76kg

20×140 40×140 60×140 90×240

1.Automatic Frequency Tracking System.

2.Accurate Digital switch provided 1/100 scale

adjustment.

3.With permanent auto control indication of either

abnormal overload or normal operated parameters

conditions.

4.Prismatic colum ensuring accuracy of adjustment

repeatability.

5.Automatic horizontal level device and

precised micro-switch. Provided horn

and nest fitting accurately.

FEATURES

Moulds & Applications

STANDARD

STANDARD SERIES

Ultrasonic Hammer

300W, 28KHz110V 1P 3A or220V 1P 3A

Model: KWH0328

KWB1420KWB2020KWB1815KWB2615

MODELS:

5

MACHINE DIMENSION(L X W X H)

6

7

SPECIFICATION

KWD 0930-EKWD 2620-EKWD 2615-E KWD0935-E

2600W2600W

20KHz15KHz

900W 900W

30KHz 35KHz

AC220V 10A,1P,

φ63mm

26kg/cm

φ32mm

75mm 50mm

φ100mm φ56mm

505×295×162mm

9.6kg

91kg 40kg

677×408×1040~1400mm 475×300×760~1020mm

Automatic tuning ( frequency control)

Resonance frequency compensation during welding cycle

8 kinds selective start-up settings for ultrasonic activation to match various requirements of horn's design

Protection against Ultrasonic frequency offset & high voltage overload

Frequency compensation as horn's working temperature increase

MODEL

SPEC.

POWER

SYSTEM

Automatic frequency self-checking at start-up

Touch screen LCD set and display welding parameter

Time control mode(Delay/Weld/Hold)

Energy control welding mode

Synchronous dual start button, emergency button for cylinder up & ultrasonic vibration stop

MECHANISM

Cylinder

Stroke

Column

Lift Mechanism

Linear slider Precision guide rod

GENERATOR SIZE(L×W×H)

GENERATOR WEIGHT

MACHINE DIMDENSION(L×W×H)

MACHINE WEIGHT

AC220V,15A,1P

Output

Frequency

Line Source

Ultrasonic

System

Control

System

Air Source

PWM (Pulse Width Modulation) amplitude control.

PWM controls amplitude during start-up to prevent horn damage due to high voltage starts.

Full bridge IGBT modules are used in the generator to improve durability.

Built-in 20 sets of welding parameters storage function (10 sets of time mode and 10 sets of energy mode)

Adopt RS482/RS485 communication interface

Connect to the computer to synchronize the welding parameters

Connect to a computer to monitor and transmit each welding parameter and status(EXCEL)

KWD 0930-E (900W , 30KHz)

KWD 0935-E (900W , 35KHz)

KWD 2620-E (2600W , 20KHz)

KWD 2615-E (2600W , 15KHz)

Digitized Ultrasonic Plastic Welder

Generator

Specification

(Freq.)：15KHz / 2600W

20KHz / 2600W

30KHz / 900W

35KHz / 900W

(Dim.)： 505×295×162mm

(L×W×H)

(Weight)：9.6Kg

Converter Booster

Specification

(Freq.)：15KHz / 2600W

20KHz / 2600W

30KHz / 900W

35KHz / 900W

Specification

(Freq.) & (Amplification Factors)：

15KHz：1:1 / 1:1.25 / 1:1.5 /

1:1.75 / 1:2

20KHz：1:1 / 1:1.25 / 1:1.5 /

1:1.75 / 1:2

30KHz：1:1 / 1:1.5 / 1:2

35KHz：1:1 / 1:1.5 / 1:2※15KHz without housing

Automatic tuning ( frequency control).

Resonance frequency compensation during welding cycle.

Full bridge IGBT modules are used in the generator to impro

ve durability.

PWM (Pulse Width Modulation) amplitude control.

PWM controls amplitude during start-up to prevent horn

damage due to high voltage starts.

8 kinds selective start-up settings for ultrasonic activation to

match various requirements of horn's design .

Protection against Ultrasonic frequency offset & high voltage

overload.

Frequency compensation as horn's working temperature

increase.

Automatic frequency self-checking at start-up.

Touch screen LCD set and display welding parameter.

Time control mode(Delay/Weld/Hold).

Energy control welding mode.

Built-in 20 sets of welding parameters storage function

(10 sets of time mode and 10 sets of energy mode).

Adopt RS482/RS485 communication interface.

Connect to the computer to synchronize the welding

parameters.

Connect to a computer to monitor and transmit each welding

parameter and status(EXCEL).

Connected PLC/HMI, one PLC/HMI can control multiple sets

of ultrasonic modules (up to 15 units).

Digitized Ultrasonic Module

8

computer

computer

Ultra

sonic syste

mU

ltraso

nic syste

m

9

for assembling thermoplastic partsApplications: Welding, Spot Welding, Inserting, Riveting, Forming, De-gating, Cutting. ..

Ultrasonic Plastic Welder (Intelligent Series)

KWD 2620-AOE

KWD 2615-AOE

(2600W,20KHz)

(2600W,15KHz)

KWD 0930-AOE

KWD 0935-AOE

(900W,30KHz)

(900W,35KHz)

Start-up automatic frequency self-checking

Automatic tuning frequency control

Resonance frequency compensation in loading could

increase welding capability

Full-bridge IGBT power control

PWM(Pulse Width Modulation) amplitude control, linear

adjustment from 50%~100%

8 selective settings of ultrasonic activation could meet

various designed horns

LCD display percentage of amplitude & frequency, setting

easy and clear

Ultrasonic frequency fluctuation & high voltage overload

protection

Frequency compensation at working temperature

increase

Programmable control with PLC & HMI

Two welding modes : time control / pressure

trigger

Has timing / position / constant energy

welding function

Specification:

2600W 900W

15 / 20KHzKHz 30 / 35KhzKHz

AC220V，15A，50/60Hz，1 PHASE AC220V，1 A，50/60Hz0 ，1 PHASE

11. Generator's weight：16.5Kg

12. Machine's weight：95Kg

MODEL

SPEC.

OUTPUT

FREQUENCY

LINE SOURCE

Using HMI to set welding energy & display 21. Air source：6kg/cm

2. Cylinder： 63mm / Stroke 75mmφ φ40mm / Stroke 50mm

3. Position control by encoder, precision0.01m/m

7. Adjusting scale knob for checking the horn's downward position

4. Dual Start button, Emergency Stop button

8. Downward speed adjusting knob used to adjust horn's downward speed from fast to slow due to improve

the welding stability

5. Using precise linear guideway to lift horn and ensure welding stability

6. 100 Rigid column φ 56 Rigid columnφ

9. Generator's dimension：525mm×271mm×271mm (L×W×H)

10. Machine's dimension：677mm×408mm×1040〜1400mm (L×W×H)

KWD 2615-AOE / KWD 2620-AOE KWD 0930-AOE / KWD 0935-AOE

MECHANICAL

CONFIGURATION

Constant pressure start-up

Welding time

Welding position

Welding energy

POWER

SYSTEM

ULTRASONIC

SYSTEM

CONTROL

SYSTEM

1. Automatic frequency control, no need to adjust the horn's resonance

2. Special circuit design, resonance frequency compensation when loaded to improve welding ability

3. Full-Bridge IGBT module is used in the generator to improve durability

4. PWM (Pulse Width Modulation) amplitude control, linear adjustment from 50% ~100 %

5. PWM controls vibration during start-up to prevent Horn damaged due to high voltage starting

6. 8 selective start-up settings for ultrasonic activation to match various Horn's requirements

7. Overload protection due to the ultrasonic frequency offsets and high-voltage feedback

8.

frequency offsets to affect the welding quality

Automatic frequency control technology, helps to avoid that Horn's temperature increased and lead the

9. Frequency displayed on LCD

10. Automatic frequency self-checking at start-up

1. Touch panel, to set welding parameter and display the abnormal message

2. Using Programmable control process to calculate various welding conditions

3. Can be connected to computer and transfer each welding parameter (EXECL file)

Using HMI to set trigger pressure for vibration start-up

Using HMI to set Delay / Weld / Hold time

Using HMI to set welding depth & display the welding position

475mm×520mm×885〜1100mm (L×W×H)

45Kg

10

Ultrasonic Metal Welding Machine

Sonotrodes adapted for differenttypes of weld

Multiple Applications:

The KWG ultrasonic metal welding machine is designed for metal welding applications including wire

termination, wire hardness, metal foil welding, solid copper wires, copper terminals, terminate ribbon cable,

battery connections, etc…… For different application needs, special sonotrodes and fixtures will be designed

in order to obtain the clean, fast and efficient welding performance.

Model: KWG 2620Output: 2600WFrequency: 20 KHzLine Source: 220V, 1P, 15A

Model: KWG 0935Output: 900WFrequency: 35 KHzLine Source: 220V, 1P, 10A

(Consist of a Ultrasonic System & a Mechanical Device)

KWAS 0935

Model

Output & Frequency

Ultrasonic System

Mechanical Device

900W、35KHz

1. Booster with two nodes equipped withbearing for co-axial rolling operation

2. Transducer unit horizontal level adjustment

3. Mechanical device (with cylinder) fortransducer unit up & down, and roll movingsmoothly

Specifications:

KWAS 0935

1. Automatic frequency control

2. Resonance frequency range protection

3. Resonance frequency compensation inloading

4. Frequency compensation at workingtemperature increase

5. (50%~100%)Amplitude adjustment

Specifications:

KMU 4088

35 KHz Auto Tuning

900 W

1000 kg

Model

Output

Frequency

Line Source

Control System

Overload Protect

Air Cylinder

Working Speed

Machine Weight

Overload protect & alarm buzzer

PLC, interface touch screen panel

Welding Roller Width

Machine Dimension

380V 3P 30A

80φ

2500×1700×2200 mm L×W×H

Max. 2 meters/min.

6 mm

Solar Module Aluminum Foil Welder KMU-4088 is a ultrasonic equipment for welding the Thin-Film a-Si solar cell aluminum foil on the solar module.

Pattern Welding

Flat Welding

Application

KMU 4088

Ultrasonic Aluminum Foil Welding Module