DC2046A-B LT4276, LT4321PoE PD with SynchronousFlyback and ... · 41 1 R15 Res, Chip, 15Ω 5% 0603...

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1 dc2046abf DEMO MANUAL DC2046A-B DESCRIPTION LT4276, LT4321 PoE PD with Synchronous Flyback and Ideal Diode Bridge Demonstration circuit 2046A-B is a PoE Powered Device (PD) with an isolated power supply using synchronous flyback topology, featuring the LT ® 4276 and ideal diode bridge controller (LT4321). The LT4276 provides IEEE802.3af (PoE, Type 1), IEEE802.3at (PoE + , Type 2), and LTPoE ++ ™ PD in- terfacing and power supply control. When the PD is fully powered, the PD interface switches power over from the Power Sourcing Equipment (PSE) to the switcher through an external, low resistance, high power N-channel FET. The highly integrated LT4276 controls L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and LTPoE ++ is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. PERFORMANCE SUMMARY BOARD PHOTOS a high power, small-sized power supply that utilizes a highly efficient flyback topology with synchronous rectification. The LT4321 provides further efficiency improvement by minimizing the bridge losses. The DC2046A-B supplies a 5V output at up to 4.7A. It also demonstrates the use of an optional auxiliary power supply input of 48V. When present, the auxiliary supply becomes the dominant supply over PoE to provide power. Design files for this circuit board are available at http://www.linear.com/demo/DC2046A-B Specifications are at T A = 25°C Top Side Bottom Side PARAMETER CONDITIONS VALUE Port Voltage (V PORT ) At Ethernet Port 37V to 57V Auxiliary Voltage From AUX+ to AUX– Terminals 37V to 57V Output Voltage 5V (Typ) Output Current 4.7A (Max) Output Voltage Ripple V PORT = 42.5V, IOUT = 4.7A 30mV P-P (Typ) Output Regulation ±0.2% (Typ) Efficiency V PORT = 50V, I OUT = 4.7A, End to End 92% (Typ) Switching Frequency 250kHz (Typ)

Transcript of DC2046A-B LT4276, LT4321PoE PD with SynchronousFlyback and ... · 41 1 R15 Res, Chip, 15Ω 5% 0603...

Page 1: DC2046A-B LT4276, LT4321PoE PD with SynchronousFlyback and ... · 41 1 R15 Res, Chip, 15Ω 5% 0603 NIC NRC06J150TRF 42 1 R17 Res, Chip, 2.00k 1% 0603 NIC NRC06F2001TRF 43 1 R18 Res,

1dc2046abf

DEMO MANUAL DC2046A-B

DESCRIPTION

LT4276, LT4321 PoE PD with Synchronous

Flyback and Ideal Diode Bridge

Demonstration circuit 2046A-B is a PoE Powered Device (PD) with an isolated power supply using synchronous flyback topology, featuring the LT®4276 and ideal diode bridge controller (LT4321).

The LT4276 provides IEEE802.3af (PoE, Type 1), IEEE802.3at (PoE+, Type 2), and LTPoE++™ PD in-terfacing and power supply control. When the PD is fully powered, the PD interface switches power over from the Power Sourcing Equipment (PSE) to the switcher through an external, low resistance, high power N-channel FET. The highly integrated LT4276 controls

L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and LTPoE++ is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners.

PERFORMANCE SUMMARY

BOARD PHOTOS

a high power, small-sized power supply that utilizes a highly efficient flyback topology with synchronous rectification. The LT4321 provides further efficiency improvement by minimizing the bridge losses.

The DC2046A-B supplies a 5V output at up to 4.7A. It also demonstrates the use of an optional auxiliary power supply input of 48V. When present, the auxiliary supply becomes the dominant supply over PoE to provide power.

Design files for this circuit board are available at http://www.linear.com/demo/DC2046A-B

Specifications are at TA = 25°C

Top Side Bottom Side

PARAMETER CONDITIONS VALUE

Port Voltage (VPORT) At Ethernet Port 37V to 57V

Auxiliary Voltage From AUX+ to AUX– Terminals 37V to 57V

Output Voltage 5V (Typ)

Output Current 4.7A (Max)

Output Voltage Ripple VPORT = 42.5V, IOUT = 4.7A 30mVP-P (Typ)

Output Regulation ±0.2% (Typ)

Efficiency VPORT = 50V, IOUT = 4.7A, End to End 92% (Typ)

Switching Frequency 250kHz (Typ)

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DEMO MANUAL DC2046A-B

TYPICAL PERFORMANCE CHARACTERISTICS

Figure 2. Efficiency (End to End)

Top Side Bottom Side

Figure 1. Thermal Pictures – VPORT = 42.5V, 5V/4.7A

Figure 3. Output Voltage Regulation

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DEMO MANUAL DC2046A-B

Figure 5. Output Voltage Ripple (VPORT = 42.5V, 5V/4.7A)

TYPICAL PERFORMANCE CHARACTERISTICS

Figure 4. Stresses (VPORT = 57V, 5V/4.7A)

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DEMO MANUAL DC2046A-B

Figure 6. Load Transient Response (VPORT = 42.5V, 2.35A to 4.7A to 2.35A)

Figure 7. Gain and Phase Margin of the Flyback Loop (VPORT = 42.5V, 5V/0.47A)

TYPICAL PERFORMANCE CHARACTERISTICS

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DEMO MANUAL DC2046A-B

QUICK START PROCEDURE

Figure 8. Proper Measurement Equipment Setup

Demonstration circuit 2046A-B is easy to set up to evalu-ate the performance of the LT4276 in a PoE+ application. Refer to Figure 8 for proper equipment setup and follow the procedure below.

NOTE: When measuring the input or output voltage ripple, care must be taken to avoid a long ground lead on the oscilloscope probe. Measure the output voltage ripple by touching the probe tip and probe ground directly across the +VOUT and –VOUT terminals. See Figure 9 for proper scope probe technique.

1. Place test equipment (voltmeter, ammeter, power sup-plies, and electronic load) as shown in Figure 8.

2. Input supplies:

A) Connect a PoE+ capable PSE with a CAT-5 cable to the RJ45 connector, J1. See Figure 8.

B) Or, connect a 37V to 57V capable power supply (Power Supply in Figure 8) across VPORTP and VPORTN.

C) If evaluating the auxiliary power supply (Auxiliary Supply in Figure 8), connect a 37V to 57V capable power supply across AUX+ to AUX–.

3. Check for the proper output voltage of 5V.

4. Once the proper output voltage is confirmed, adjust the load within the operating range and observe the output voltage regulation, ripple voltage, efficiency, and other parameters.

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DEMO MANUAL DC2046A-B

Figure 9. Measuring Output Ripple

QUICK START PROCEDURE

GND

VIN

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DEMO MANUAL DC2046A-B

PARTS LISTITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER

DC2046A General BOM

1 1 CG1 Cap, Cer, X7R 1000pF 2KV 10% 1808 Murata GR442QR73D102KW01L

2 1 CG2 Cap, Cer, X7R 0.01µF 100V 20% 1206 AVX 12061C103AT2A

3 0 C1 Cap, Cer, Opt 2kV 1812 Opt

4 0 C5 Cap, Cer, X7U Opt 6.3V 10% 1210 Opt

5 1 C6 Cap, Elec, 10µF 100V 10% 6.3 × 7.7 SunCon 100CE10BS

6 1 C7 Cap, Cer, X7R 2.2µF 100V 10% 1210 Murata GRM32ER72A225KA35

7 1 C10 Cap, Cer, X7R 10nF 100V 20% 0603 Murata GRM188R72A103KA01D

8 1 C11 Cap, Cer, X7R 0.047µF 100V 20% 0603 Kemet C0603C473M1RACTU

9 1 C12 Cap, Cer, X7R 0.047µF 100V 10% 0805 Murata GRM21BR72A473KA01L

10 1 C13 Cap, Cer, X7R 10uF 10V 10% 1206 Murata GRM31CR71A106KA01L

11 0 C15, C18, C19, C21 Cap, Cer, X5R Opt 2kV 20% 1812 Opt

12 1 C17 Cap, Cer, X7R 1µF 25V 10% 0603 Murata GRM188R71E105KA12

13 1 C20 Cap, Cer, X7R 2.2nF 25V 10% 0603 Murata GRM188R71E222KA01

14 1 C23 Cap, Cer, X7R 4.7nF 2kV 10% 1812 Murata GR443DR73D472KW01L

15 1 C26 Cap, Cer, X5R 100pF 16V 10% 0402 AVX 0402YC101KAT2A

16 0 C27 Cap, Cer, X7R Opt 6.3V 10% 0402 Opt

17 1 D1 Diode, Schottky, B2100 100V SMB Diodes Inc. B2100-13-F

18 1 D2 Diode, TVS, PTVS58VS1UR 58V SOD123 NXP PTVS58VS1UR

19 1 D3 Diode, Zener, MMSZ5252BS 24V SOD323 Diodes Inc. MMSZ5252BS

20 1 D4 Diode, Led Green ROHM SML-010FTT86L

21 1 D13 Diode, Schottky, NXP, BAT46W 100V SOD323 NXP BAT46WJ,115

22 1 D15 Diode, Diodes Inc., BAV19WS 120V SOD323 Diodes Inc. BAV19WS

23 1 D16 Diode, TVS, PTVS58VS1UR 58V SOD123 NXP PTVS58VS1UR

24 1 D17 Diode, Schottky, BAT54WS 30V SOD323 Diodes Inc BAT54WS

25 1 D19 Diode, TVS, PTVS58VS1UR 58V SOD123 NXP PTVS58VS1UR

26 7 E1, E2, E3, E4, E9, E10, E12 TP, Turret, PAD150-094 0.094 Mill-Max 2501-2-00-80-00-00-07-0

27 1 J1 Conn, Integrated Jack, 7499511001 Würth 7499511001

28 1 J2 Conn, RJ45 Jack, SS-6488-NF-K1 Stewart Connector SS-6488-NF-K1 Alternate: SS-6488S-A-NF

29 1 L2 Ind, 10µH Coilcraft DO1608C-103

30 1 L4 Ind, 100µH Coilcraft DO1608C-104

31 9 Q1, Q11, Q12, Q13, Q14, Q15, Q16, Q17, Q18

MOSFET, N-CH, PSMN075-100MSE 100V LFPAK33 NXP PSMN075-100MSE

32 1 Q5 Tran, PNP, MMBT3906 40V SOT23 Fairchild MMBT3906

33 1 Q6 Tran, NPN, MMBT3904 40V SOT23 Fairchild MMBT3904

34 1 Q7 Tran, PNP, FMMT723 100V SOT23 Diodes Inc. FMMT723TA

34 0 Q7 (ALTERNATE) Tran, PNP, PBSS9110T 100V SOT23 NXP PBSS9110T

35 4 RT1, RT2, RT3, RT4 Res, Chip, 75Ω 5% 0603 NIC NRC06J750TRF

36 1 R5 Res, Chip, 8.2Ω 5% 0805 NIC NRC10J8R2TRF

37 1 R6 Res, Chip, 3.3k 5% 0603 NIC NRC06J332TRF

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DEMO MANUAL DC2046A-B

PARTS LISTITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER

38 1 R7 Res, Chip, 20Ω 5% 0805 Vishay CRCW080520R0JNEA

39 1 R12 Res, Chip, 0Ω 5% 0603 NIC NRC06ZOTRF

40 1 R13 Res, Chip, 100Ω 5% 0603 Vishay CRCW0603100RFKEA

41 1 R15 Res, Chip, 15Ω 5% 0603 NIC NRC06J150TRF

42 1 R17 Res, Chip, 2.00k 1% 0603 NIC NRC06F2001TRF

43 1 R18 Res, Chip, 10k 5% 0603 Yageo RC0603JR-0710KL

44 1 R21 Res, Chip, 174k 1% 0603 Vishay CRCW0603174KFKEA

45 1 R22 Res, Chip, 107k 1% 0603 NIC NRC06F1073TRF

46 1 R27 Res, Chip, 0Ω 5% 0402 NIC NRC04ZOTRF

47 1 R28 Res, Chip, 0Ω 5% 0603 NIC NRC06ZOTRF

48 1 R29 Res, Chip, 52.3k 1% 0603 Vishay CRCW060352K3FKEA

49 0 R32 Res, Chip, Opt 5% 1812 Opt

50 1 T3 XFMR, SMD Gate Drive, PE-68386NL Pulse PE-68386NL

50 0 T3 (Alternate) XFMR, SMD Gate Drive, EPA4271GE PCA EPA4271GE

51 0 T4 XFMR, SMD Gate Drive, OPT Opt

52 1 U3 IC, PoE Ideal Bridge Controller, LT4321IUF QFN16 Linear Technology LT4321IUF

DC2046A-B BOM

1 1 C2 Cap, Cer, X7R 22µF 6.3V 10% 1206 Murata GRM31CR70J226KE19

2 1 C3 Cap, Cer, X7R 22µF 6.3V 10% 1206 Murata GRM31CR70J226KE19

3 1 C4 Cap, Elec, 47µF 6.3V 20% 5.0 × 5.3 Panasonic 6SVP47M

4 1 C8 Cap, Cer, U2J 1nF 630V 5% 1206 Murata GRM31A7U2J102JW31D

5 1 C9 Cap, Cer, U2J 100pF 630V 5% 1206 Murata GRM31A7U2J101JW31D

6 1 C16 Cap, Cer, X7R 1µF 25V 10% 0805 Murata GRM21BR71E105KA99L

7 1 C22 Cap, Cer, X7R 3.3nF 25V 10% 0603 Murata GRM188R71E332KA01

8 1 C24 Cap, Cer, X7R 0.1µF 25V 20% 0603 Murata GRM188R71E104KA01D

9 1 C25 Cap, Cer, X7R 220pF 25V 10% 0603 AVX 06033C221KAT4A

10 0 D18 Diode, Diodes Inc., Opt 40V SOD323 Diodes Inc. Opt

11 1 E11 TP, Turret, PAD150-094 0.094" Mill-Max 2501-2-00-80-00-00-07-0

12 1 L1 Ind, 180nH Coilcraft DO1813P-181HC

13 1 L3 Ind, CMC, 3.3mH Würth 744272332

13 0 L3 (Alternate) Ind, CMC, 3.3mH PCA EPA4411

14 1 Q2 MOSFET, N-CH, PSMN2R4-30MLD 30V LFPAK33 NXP PSMN2R4-30MLD

15 0 Q3 MOSFET, N-CH, Opt SOT23 Opt

16 1 Q4 MOSFET, N-CH, 150V TDSON-8 Infineon BSZ520N15NS3G

17 1 R2 Res, Chip, 620Ω 5% 0805 NIC NRC10J621TRF

18 1 R3 Res, Chip, 160Ω 5% 1206 Vishay CRCW1206160RJNEA

19 1 R4 Res, Chip, 160Ω 5% 1206 Vishay CRCW1206160RJNEA

20 1 R8 Res, Chip, 5.1Ω 5% 1206 NIC NRC12J5R1TRF

21 0 R9 Res, Chip, Opt 5% 1206 Opt

22 1 R10 Res, Chip, 5.9k 1% 0603 Vishay CRCW06035K90FKEA

23 1 R11 Res, Chip, 7.50k 1% 0603 Vishay CRCW06037K50FKEA

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DEMO MANUAL DC2046A-B

PARTS LISTITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER

24 1 R14 Res, Chip, 40mΩ 1% 1206 Vishay WSL1206R0400FEA

25 1 R16 Res, Chip, 0Ω, Shunt, 0805 Vishay CRCW08050000Z0EA

26 0 R19 Res, Chip, Opt 1% 0805 Opt

27 1 R20 Res, Chip, 35.7Ω 1% 0805 Vishay CRCW080535R7FKEA

28 0 R23 Res, Chip, Opt 5% 0603 Opt

29 1 R24 Res, Chip, 20k 5% 0603 Vishay CRCW060320K0FKEA

30 1 R25 Res, Chip, 47k 5% 0603 NIC NRC06J473TRF

31 1 R26 Res, Chip, 10k 5% 0603 Yageo RC0603JR-0710KL

32 0 R30 Res, Chip, Opt 5% 0805 Opt

33 0 R31 Res, Chip, Opt, Shunt, 2512 Opt

34 1 T1 XFMR, Flyback Tran, 750313082 Würth 750313082

34 0 T1 (Alternate) XFMR, Flyback Tran, EPC3409G PCA EPC3409G

35 0 T2 XFMR, Flyback Tran, Opt Opt

36 1 U1 IC, PD & Switcher Controller, LT4276BIUFD QFN28 Linear Technology LT4276BIUFD

37 1 U2 Opto, MOC207 SO8 Fairchild MOC207M

38 1 Fab, Printed Circuit Board Demo Circuit 2046A

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DEMO MANUAL DC2046A-B

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2 3

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05

R19

OPT 08

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R2 620

R2 620

R32

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R32

OPT

OPT

C27

0402

OPT

C27

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1uF

C17

1uF

C17

D1

B210

0D

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E4E4

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VPORT28

HSGATE26

HSSRC25

SWVCC23

DNC22

VCC21

VIN24

PG20

FB31

14

ISE

N-

16

ISE

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17

SG18

AU

X2

RC

LAS

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3

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VCC6

VCC7

VCC8

T2P5

SFST11

RLDCMP15

VCC9

GND1

ITH

B13

FFSDLY12

NC27

ROSC10

GND_EP29

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7.50

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6 4

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2

6 5

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L3

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12 3

4

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R12 0

R12 0

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0V6.

3x7.

7

C6

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3x7.

7

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R17

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107K

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MM

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3906

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23

OPT

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CO

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5

87

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3

1

2

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6

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58 7123

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47K

R25

47K

R4

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160

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D18

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D18

OPT

2 1

R30

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0805

R30

OPT

0805

R24

20K

R24

20K

E11

E11

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32

1

R20

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R18

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M

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D15

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9WS

D15

BAV1

9WS

21

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C19

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C19

C3

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6.3V

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4

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8 5

2

R9

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D4

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174K

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9

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9

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C13

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C13

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D17

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D17

BAT5

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21

R6

3.3K

R6

3.3K

R10

5.90

KR

105.

90K

R23

OPT

R23

OPT

SCHEMATIC DIAGRAM

Page 11: DC2046A-B LT4276, LT4321PoE PD with SynchronousFlyback and ... · 41 1 R15 Res, Chip, 15Ω 5% 0603 NIC NRC06J150TRF 42 1 R17 Res, Chip, 2.00k 1% 0603 NIC NRC06F2001TRF 43 1 R18 Res,

11dc2046abf

DEMO MANUAL DC2046A-B

Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.

SCHEMATIC DIAGRAM5 5

4 4

3 3

2 2

1 1

DD

CC

BB

AA

OU

T T

OPH

Y

IN F

RO

MPo

E+PS

E

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IDEA

L D

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E B

RID

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DA

TA2-

1

DA

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DAT

A1-1

DAT

A1-2

BG12

BG36

DAT

A1-2

TG36

TG45

DAT

A2-1

DAT

A1-1

DAT

A2-2

TG12

BG45

TG45

BG36

TG36

BG12

TG78

BG78

VPOR

TN

BG78

DATA2-2

TG78

DAT

A2-1

DATA1-1

DAT

A1-2

TG12

BG45

VPOR

TN

VPOR

TP

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HIS

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DESC

RIPT

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DATE

APPR

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ECO

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7-20

15

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DATE

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ECO

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7-20

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DATE

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7-20

15

SIZE

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DAT

A1-2

DAT

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D3

MM

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52BS

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D3

MM

SZ52

52BS

24V

21

CG

110

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DAT

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DAT

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4

5

87

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CG

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5-10

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6

4

5

87

123

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5-10

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4

5

87

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1 2 3 6 4 5 7 8

4 X

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F

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J1 7499

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2-5

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3+3

TRC

T31

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3-2

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4+8

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4-9

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VC

113

VC

315

VC

416

SH

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F

1 2 3 4 5 6 7 8

9 10

Q14

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Q14

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5-10

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6

4

5

87

123

C11

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C11

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100V

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5-10

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Q15

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5-10

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6

4

5

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123

RT1

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75

Q16

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5

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RT3

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EP

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1

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2

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3

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TG785

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BG787

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11

EN

10

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TG1216

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BG1214

BG3613

17O

UTN

DAT

A1-1

DAT

A1-1

RT2

75RT2

75

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12dc2046abf

DEMO MANUAL DC2046A-B

Linear Technology Corporation1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 FAX: (408) 434-0507 www.linear.com LINEAR TECHNOLOGY CORPORATION 2015

LT 0515 • PRINTED IN USA

DEMONSTRATION BOARD IMPORTANT NOTICE

Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:

This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.

If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.

The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or agency certified (FCC, UL, CE, etc.).

No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.

LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.

Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and observe good laboratory practice standards. Common sense is encouraged.

This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application engineer.

Mailing Address:

Linear Technology

1630 McCarthy Blvd.

Milpitas, CA 95035

Copyright © 2004, Linear Technology Corporation