TABLETOP (Flash) STEAM STERILIZER – Semi Automatic Model

Model : TTF20L / TTF25L

Valid volume : 20L (φ250*420mm), 25L (φ250*520mm)

Max. Working pressure : 0.22Mpa

Max.Working temperature : 134C

Adjustment of temperature : 105-134C

Timer : 0-60min

Heat average : ≤±1C

Power : 1.5kw/AC220V.50Hz (AC110V 60Hz)

Sterilizing plate : 340*200*30mm (3piece) 400*200*30mm (3 piece)

Transport dimension : 700*580*500(mm) 800*580*500mm

G/N.W : 43/38kg 50/44kg

VERTICAL STEAM STERILIZER- (Semi Automatic Model)

Model : VA35L / VA75L

Type : Cylindrical / Rectangular

Chamber : SS 316

Jacket : SS 304

Working Temperature : 121oC-134oC

Working Pressure : 1.2kg/cm 2-2.1kg/cm2

Door : Aluminum with Hydraulic Lifting Arrangements

Door Gasket : Silicon Epochal Type

Mode of Operation : Manual with Ball valves / Automatic with Micro Controllers (optional)

Mode of Control : Manual / Automatic

Safety Features : Low Water Protection Device, Automatic Pressure Switch, Safety Valves

Power : 3KW / 6KW – 220V Single Phase

VERTICAL STEAM STERILIZER- (Fully Automatic Model)

Model : VAF35L, VAF50L, VAF75L, VAF100L

Remarks : Hand round Automatic, Digital display, Disconnect air conditioning, Water

cut, automatically disconnect the steam

Valid volume : 35L (φ318*450mm) / 50L (φ340*550mm)

75L (φ400*600mm) 100L (440*650mm)

Working pressure : 0.22Mpa / 0.22mpa / 0.22mpa / 0.14mpa

Working temperature : 134C / 134C / 134C / 126C

Max. Working pressure : 0.22Mpa / 0.22mpa / 0.22mpa / 0.14mpa

Heat average : ≤±1C

Timer : 0-60min

Adjustment of temperature : 105-134C / 105-134C / 105-134C / 105-126C

Power : 2.5kw/AC220V.50Hz 3kw/AC220V.50Hz 4.5kw/AC220V.50Hz

4.5kw/AC220.50hz

HORIZONTAL CYLINDRICAL STEAM STERILIZER- (Semi Automatic Model)

Model No Chamber

Diameter

(mm)

Chamber

Depth

(mm)

Chamber

Volume

(Liters)

Steam Generator

Capacity

(Liters/KW)

Floor Space

(Width x

Depth)

HAS81 400 600 81 45 / 18 990 / 1800

HAS185 500 900 185 55 / 36 1200 / 2300

HAS248 500 1200 248 55 / 36 1200 / 2700

* In addition to the above any special sizes are also manufactured to suit customer requirements.

MATERIAL OF CONSTRUCTION

Chamber : SS 316 in 6 mm Thickness.

Jacket : SS 304 in 8 mm Thickness.

Outer Cover : SS 304 in 1 mm thickness.

Panel Box : M.S.16 SWG.

Stand : M.S. in 14 swg Square pipe 50 mmX 50 mm OD.

Locking Rod : M.S. Bright bar in 25 mm x 25 mm size.

Door : SS 304 in 12 mm Thickness

Back plate : SS 304 in 8 mm Thickness

Buffing : Inner Mirror/ Outer Mat finished.

FEATURES:

Working Pressure : 1.2 kgf/cm²g

Working Temperature : 121°C for quick & perfect sterilization.

Hydro test Pressure : Jacket - 3.2kgf/ cm²g

Chamber - 2.2 kgf/ cm²g

Steam Exhaust from

Chamber : 1 minute only

Sterilization period : 22 to 25 minutes maintaining above pressure and Temperature in

chamber.

DETAILED CONTROLS & FITTINGS:

Multi port valve : To carry out all functions of sterilization cycle at One point, i.e.

steam to jacket, steam to chamber

From Jacket, fast/ slow exhaust & vacuum/ drying.

Door : (For Radial Arm Door)

: Single SD/DD shall be fitted with radial arms & automatic

Pressure locking device so that the door cannot be opened till

pressure is fully exhausted from the chamber.

Quick Vacuum drying : This allows the filtered and sterilized air to break the Apparatus

chamber vacuum which helps in quick drying.

Accidental Vacuum breaker : A safety device for Jacket against accidental vacuum and Jacket

air Valve for automatic air removal

Safety valve : A safety device against excess pressure in jacket/ steam

Generator.

Chamber temperature gauge : Provided a dial type thermometer at front in discharge line

To indicate sterilization temperature.

Plug Screen : A device to prevent large particles from entering chamber.

Chamber Condensate pipe line : Incorporated with ‘Spirex’ thermostatic steam trap and Check

valve for perfect condensation from chamber to Achieve optimum

temperature.

Pressure gauge : To Indicate steam pressure in Jacket & boiler.

Compound gauge : To Indicate steam pressure and vacuum in chamber.

Drain line : Connected with out let S.S. funnel junction and water trap

Arrangement to avoid air contamination.

Steam generator : Shall be attached to underneath the Jacket. It shall be

Fitted with:

1. Water immersion type industrial heating elements.

(I.S.I. MARKED)

2. A magnetic automatic water level switches to protect heaters.

3. Water level indicating gauge glass tube with S.S. guard.

4. Water inlet & outlet valves. ( N.R. type)

5. Automatic pressure stat switch to control the boiler

Jacket pressure.

Digital Temp. Controller : To show set temp/set time/ actual temp/and buzzer alarm after

completion of cycle.

Electrical Control box : Equipped with Heavy duty Air break contactor Heaters ON-OFF

and process toggle switch indicating lamps.

1] The material used for the above Auto Clave is for our company’s

Standard with Q. C. checked and Quality Assured.

2] Any changes in the materials according to the client’s URS, the cost

May be change.

3] 1 years warranty against manufacturing defect.

4] Hydro test will be given free of cost at the factory.

HORIZONTAL CYLINDRICAL STEAM STERILIZER- (Fully Automatic Model)

Model No Chamber

Diameter

(mm)

Chamber

Depth

(mm)

Chamber

Volume

(Liters)

Steam Generator

Capacity

(Liters/KW)

Floor Space

(Width x

Depth)

HAF81 400 600 81 45 / 18 990 / 1800

HAF185 500 900 185 55 / 36 1200 / 2300

HAF248 500 1200 248 55 / 36 1200 / 2700

Vacuum System: Mechanical removal of air initially from within the chamber with the use of a

vacuum system ensures that no air-pockets hinder the steam penetration and hence the

sterilization process.

Sterilization of varied Hospital equipment like gloves, linen, gauze, cotton, instruments,

glassware etc. using standard 121°C & 134°C cycles which are pre-programmed in the

memory of the PLC / Microprocessor

Electrical Steam-generator provided for all models up to a chamber volume of 1000 liters.

Temperature uniformly and accurately maintained throughout the chamber to within ± 0.5°C

of the Set Sterilization temperature.

Air Filter: 0.01 micron clean air-filter for stabilization of the internal air-pressure from vacuum

condition.

Door safety: Door is automatically locked when chamber is under pressure. For double door

models, both doors will not open simultaneously to ensure sterile chain integrity.

Safety: Jacket and Chamber Safety valves provided.

Chamber Fabrication: Chamber fabricated out of SS 304 / S316 grade steel. Heavy duty

Steel Jacket encircles and strengthens the chamber.

All machines are available with conventional hinged doors, or Modern Automatic sliding door

options

Double-wall design ensures uniform and rapid pre-heating of the chamber

Flush-Mounted panel provided on the sterile side on request, ensuring separation from the un-

monitored environment of the operating side.

Sterility assurance through Automation:

During Sterilization a Microprocessor / PLC controls temperature, Pressure, Steam Injection,

Sterilization time, Drying and all other critical time based parameters.

Important sterilization parameters like Phase Status, Current Values & set values, continuously

displayed at all times on Controller Screen & on Remote Computer via SCADA software.

Continuous display of Temperature and Pressure On-line allows user to be aware of Cycle

status at all times.

Error Code and alarm is generated and cycle stops automatically in case any error occurs.

Computer Screen displays Error, possible cause and remedy.

The advanced SCADA software provided stores detailed records of Process- Data for every

cycle.

Reports are available in Data, Summary and Graph formats for every batch of goods sterilized.

Microprocessor PLC Control System (With 8 setting Programs)

Fully Automatic PLC based System

HORIZONTAL RECTANGUALR STEAM STERILIZER

Model No Chamber Width(mm)

Chamber Height(mm)

Chamber Depth (mm)

Chamber Volume (Liters)

Floor Space (Width x Depth)

HRA1 450 450 900 191 1500 / 2300

HRA2 600 600 1200 450 1700 / 2700

HRA3 600 600 1500 563 1700 / 2700

HRA4 900 900 1500 1269 2200 / 3000

Construction:

The unit has outer chamber, inner Chamber, Boiler, Lid and Jacket - all made of 304 grade stainless

Steel. For controlling sterilization cycle, a three way valve or a multi port valve - made of S.S. is

provided. It is supplied complete with vacuum breaker, water level indicator, steam trap and

automatic pressure control switch. The whole unit is mounted on a robust tubular stand. It is available

in the following standard sizes. Operatable on 3 Phase, 440 Volts A.C. Supply.

Mode of Heating:

Electrically heated by special flange type/immersion type heaters bearing ISI mark, to work on 440

volts three phase 50 cycles.

Working Pressure:

The pressure inside the chamber is variable from 5 psi. to 20 psi. But the normal recommended

pressure for sterilization process is 1.2kgf/cm sq.g ( 15 psi - 17 psi )

Working Temperature: 121° C

Hydro test Pressure: 2.5 kgf/cm sq.g ( 35 psi )

Standard Controls:

Multiple Operating Valve: To carry out all functions of sterilization cycle at one point i.e. steam

to jacket, steam to chamber, fast/ slow exhaust and vacuum/ drying.

Door: Single door shall be fitted with radical shooting arm, provided with automatic pressure

locking device so that the door can not be opened till chamber pressure is fully exhausted.

Quick Vacuum Drying Apparatus: This allows the filtered and sterilized air to break the

chamber vacuum & helps in quick drying.

Accidental Vacuum Breaker: A safety device so jacket against accidental vacuum in it and to

remove residual air from it.

Safety Valve: A safety device against excess pressure in jacket and steam generator.

Dial Type Thermometer: Indicates sterilization temperature.

Plug Screen: A device to prevent chamber, discharge line from lint / sediment.

Chamber Condensate Line: Incorparated with spirax thermosatic steam trap and check valve

for perfect condensation from chamber to achieve optimum temperature.

Pressure & Compound Gauge: Indicates jacket and chamber pressure / vacuum resp.

Steam Generator (Boiler): Shall be attached to underneath the jacket. It shall be fitted with -

1. ISI marked water immersion type industrial heating elements.

2. A magnetic automatic water level float switches to protect heater from low water level.

3. Water inlet & outlet valves.

4. Water level indicating gauge glass with SS guard and with automatic water closing device in case

of breakage of glass tube.

5. Automatic pressures switch to control the boiler/jacket pressure.

Electrical Control Box: Equipped with air break contractor of ' CUT. HAMM' make, toggle

switch and two nos.indicating neon lamps.

Features Incorporated In Basic Unit:

Automatic pressure control switch– This semi-automatic device controls the pressure inside the

chamber mechanically and cuts-off the current from the heating elements, when the desired/ set

pressure value level is attained inside the chamber and restarts the mechanism once the pressure

inside the chamber falls from the desired level.

Microprocessor PLC Control System (With 8 setting Programs)

Fully Automatic PLC based System

CG100 Integrated PLC&HMI controller. 16 channel Digital Inputs, 12 Channel Digital outputs, 2

Analog Inputs, 1 Analog output, 1 High Speed Counter Input, 4x20 character LCD display, 6

programmable function keys, 10 numeric data keys, 5 navigation keys. CG100 can programmable

with Microsoft PLC editor program which runs under Windows versions. The IO capacity can expand

via expansion modules. The modules Dig. inputs, Outputs, Analog inputs, outputs, PT100 sensor,

Thermocouple inputs, Load cell inputs The control system is based on ‘state of art’ microcomputer

technology, guaranteeing high reliability and safe operation. The computerized control unit ensures a

fully automatic operation throughout the entire cycle. No future intervention is necessary after

selecting the parameters and pressing the start button. The main cycle phase and the machine’s

actual parameters are displayed on the LCD panel during the cycle progress.

The main physical parameters of the process, i.e, temperature, pressure, time and jacket

pressure are controlled and displayed. The keyboard located on the front level enables the operator

to select a program, start and stop the cycle, and allows a trained technician to preset the main

parameters using an access code. The control system is easy to use and programmable. The control

system is easy to use and programmable.

For a clear and concise documentation of cycle process the control unit is provided with a dot

matrix printer, which is connected to the microprocessor. The printer generator a hand copy of the

printout of the relevant information concerning the cycle operation such as the temperature, pressure,

vacuum, sterilization and dying time, number of cycles/number of pulsing etc. In case of the failure

(optional) an additional graphic printer is optional. The sterilizer is designed to operate up to (6) six

standard sterilization programs between 105oC and 137oC and (2) two test programs optional. All

programs are selected by using the numeric keypad, and all programs are programmable. Air

removal, sterilization and drying stages can be programmed easily.

Temperature Graph Representation