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  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

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    90Composition, Weight Percent Niobium

    Liquid

    +

    Liquid +

    Nb-47 weight % Ti

    Ms

    Composition, AtomicPercent NiobiumTe

    mpe

    ratu

    re,

    C

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    A hybrid equilibrium phasediagram for Nb-Ti combining theexperimentally determined hightemperature phase boundaries ofHansen et al ( ) with thecalculated low temperature phaseboundaries of Kaufman andBernstein ( ) modified by Moffatand Kattner ( ). Also shown is themartensite transformation curve(Ms) of Moffat and Larbalestier().

    IIIaIIIa. Nb-. Nb-Ti Ti Phase DiagramPhase Diagram

    With thanks to Peter Lee,Abridged metallurgy of DuctileAlloy Superconductors, IEEEEncyclopeadia of ElectricalEngineering

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

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    Weight percent Ti

    T c, K

    and

    Hc2

    , T

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    Res

    istiv

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    . c

    m

    Hc2 at 4.2 KTcResistivity

    Variation in Hc2 (4.2K data of Muller, 1987) and Tc (data of Moffat,1985) for single phase Nb-Ti. Hc2 is defined as the linear extrapolation ofthe high field pinning force (Fp) to zero (today would be defined as H*).

    IIIbIIIb. Primary Basic Parameters. Primary Basic Parameters

    Notice the anomalous resistivity due tosoft phonons

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    TEM image of very high Jc Nb-47 weight % Ti at final sizein transverse cross-section reveals a densely folded arrayof second phase, non-superconducting -Ti pins that closelymatches the scale of the equilibrium fluxoid spacing at 5T(inset). Coherence length is 5nm, Hc2(4.2K) 12T.

    IIIcIIIc. Optimum nanostructure. Optimum nanostructure

    -Ti formsribbons 1-2 nmthick and severalm long.

    Matrix is~Nb35wt.%Ti

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    Micro-chemical Ti-Nb segregationinhomogeneity revealed by etchingdue to wide separation of liquidusand solidus. The control of thissegregation is vital as this controlsthe uniformity of -Ti precipitatesize and flux pinning center. Sampleshown is a high homogeneity Fedoped Nb 46 weight % Ti alloymade by Teledyne Wah Chang,Albany OR.

    Ingot is shown at large size.Desired final size of precipitates is1-2 nm thick.

    IIIdIIId. Final size nanostructure. Final size nanostructurerequires macro homogeneityrequires macro homogeneity

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    High resolution back-scattered electron scanningelectron microscope image ofthe Nb-Ti adjacent to a Nbdiffusion barrier (white) afterthe third and final -Tiprecipitation heat treatment.

    At this stage the -Ti is ~100nm in diameter and severaltimes longer. A final reductionin wire diameter of 8-10x willturn the precipitates intoribbons 1-2 nm thick.

    IIIeIIIe. Uniform . Uniform --TiTi pinning array at pinning array atlast heat treatment last heat treatment sizesize

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    Final Recrystallization Anneal

    1st Heat Treatment

    2nd Heat Treatment

    3rd Heat Treatment

    Final Wire Size

    Monofilament Composite Assembly

    Multifilament Composite Assembly

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    RodDrawing

    RodandWireDrawing

    Extrusion

    Extrusion

    Col

    d W

    ork

    Stra

    in in

    Nb-

    Ti

    Schematic of the process forNb-Ti superconductors in termsof cold work strain.

    Strain e = 2 ln Dstarting/Dfinal

    300 mm diameter to 0.5-1 mmdia.

    The 3 HT produce the 20vol.% of-Ti flux pins.

    The final draw thins the pins tooptimum flux pinning size.

    This is one of the most severecold work manufacturingprocesses employed anywhere.

    50,000 lengths of wire notunusual

    IIIfIIIf. The Fabrication Process. The Fabrication Process

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    Alloy Composition, wt.% Ti

    Col

    d W

    ork

    Pres

    train

    ,

    p

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    15

    6540 45 50 55 60

    m

    m mm

    m

    m

    3

    -Ti at grain boundaryintersections

    mix

    ed p

    reci

    pita

    te ty

    pes

    3

    The morphology and locationof precipitation in coldworked Nb-Ti alloys isdetermined by the amountof cold work in themicrostructure. As the Ticontent is increased the coldwork required to produceoptimum -Ti (only at grainboundary intersections)increases. In thiscompilation of data (39, 40,44) optimum precipitation isdenoted by the symbol ,and mixed precipitatemorphology is denoted bythe letter m for heattreatment at 420 C. Thenumber 3 identifies wheremixed mode precipitationhas also been observed for375 C heat treatments.

    IIIgIIIg. Pinning centers are alpha-. Pinning centers are alpha-TiTi

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    TEM image in bright field, (a) and(b), and dark field using an -phasereflection, (c), of a Nb-54 weight% Ti alloy after precipitation heattreatment. The heat treatment wasapplied at a cold work prestrain of5 which is insufficient to avoid thedeleterious phase and or intra-granular Widmanstaetten -Tiforms of precipitation. In (a) themicrostructure is shown inlongitudinal cross-section with thedrawing axis running down the page.Images (b) and (c) are of the sametransverse cross-sectional areawith the dark field image bringingout contrast from the phase.

    IIIhIIIh. The precipitates must have. The precipitates must havethe right shapethe right shape

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

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    Volume of -Ti precipitate (%)

    Crit

    ical

    cur

    rent

    den

    sity

    (A/m

    m)

    Nb-47wt.%Ti, 5 T, 4.2 K (41)SSC Nb-47wt.%Ti, 5 T, 4.2 K (43)Nb-50wt.%Ti (42)Nb-47wt.%Ti, 8 T, 4.2 K (41)

    5 T

    8 T

    y = 120x + 675

    y = 41x + 470

    Maximum Jcincreases linearlywith % a-Tiprecipitate from3-25 vol. % atboth 5 T and 8 T.

    IIIiIIIi. Full summation of pinning forces. Full summation of pinning forces

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

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    Initial alloy composition (wt.% Ti)

    Volu

    me

    of a

    -Ti

    and

    Res

    idua

    l Ti c

    onte

    nt b

    y w

    eigh

    t of m

    atrix

    (%)

    3 HT matrix composition2 HT matrix composition1 HT matrix composition

    3 HT volume of precipitate2 HT volume of precipitate1 HT volume of precipitate

    63 64 65 66 67 68

    Initial alloy composition (atomic % Ti)

    -Ti Precipitation rateincreases strongly with %TiAdditional heat treatmentsfurther increase the amountof precipitate.As additional heat treatmentand strain cycles are applied,and more precipitate isproduced, the residual Ticontent of the -Nb-Ti matrixdrops until insufficient Ti isleft to drive furtherprecipitation.The average residual matrixcomposition is calculatedassuming an -Ti compositionof Nb-3.75 atomic % Ti.

    IIIjIIIj: Composition determines both: Composition determines bothpin density (and Hpin density (and Hc2c2))

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    1 m

    f = 0

    f = 4.0

    f = 2.5

    f = 1.1

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    F p (G

    N/m

    )3

    f= 5.3

    = 4.4 f

    = 3.4 f

    = 2.5 f

    = 1.1 f

    precipitatesFiner andmore denselypacked

    864321

    Bulk pinning force increases with drawing strain after the last heat treatment, asprecipitate size and spacing are reduced to less than a coherence length in thickness.The refinement of the microstructure with increasing strain for the same strand isshown schematically in transverse cross-sections with the a-Ti precipitates in black.

    IIIkIIIk. Pinning Force Curve Shape. Pinning Force Curve ShapeChangeChange

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    High quality strand at final sizemanufactured by IGC-AS for theSuperconducting Supercollider.

    An overview of the strand cross-section is superimposed on a highermagnification image showing thefilament cross-sections in moredetail.

    Both the filament size (diameter of6 m) and spacing is very uniform.A Nb diffusion barrier (light-appearing ring) which preventsreaction of Cu and Ti surroundseach filament.

    III l. The Whole CompositeIII l. The Whole Composite

  • University of Wisconsin-MadisonUniversity of Wisconsin-MadisonApplied Superconductivity CenterApplied Superconductivity Center

    IIImIIIm. Summary for Nb-. Summary for Nb-TiTi Mature product (~3 Ton per day for MRI, ~60,000 km per

    year) 1/3 ton billets without breaks

    Cost ~$1/kA.m (Cu ~$20/kA.m) Large use for MR Imaging magnets Seems to be optimized now

    Full summation of vortices against pins (15GN/m3), ~20% ofproximity-coupled pin in wire

    But artificial pin arrays have yielded >40GN/m3 so there is someresidual uncertainty about the pinning mechanism

    a particular point of uncertainty concerns vortex shape changeas it sits on a proximity-coupled -Ti precipitate

    Anomalous phonons due to incipient BCCHCP transition arevital to developing the high Hc2 of Nb-Ti! Hc2 nTc, means 12T, not 6T!