Lindemann™ EtaCut™ II - metso.com · PDF fileAdvanced PLCc ontrols with HMI and...

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Page 1: Lindemann™ EtaCut™ II - metso.com · PDF fileAdvanced PLCc ontrols with HMI and multiple screens ... Relative stroke and partial stroke control of blade slide and stamper Nine

Lindemann™ EtaCut™ IIThe scrap shear with highest capacity and usability

FEATURESThe name Metso EtaCut II incorporates the Greek letter η (eta), the technical symbol for efficiency which illustrates the extremely high effectiveness and low life-cycle costs of the Eta product lines. These are reflected in increased processing flexibility, low specific power consumption, enhanced operational reliability and reduced maintenance costs due to the service friendly design.

The new generation features simplified installation and is designed for easier transportation. This includes not only the frame and the box, but also hydraulic pipes, control block, hydraulic unit, and supporting structure. At the same time it reduces assembly times at the site as well as improves maintenance conditions. The EtaCut II utilises 400 Bar Hydraulics.

EtaCut II also provides a more ergonomic work place that allows ideal working conditions and high productivity: The new ergonomic control cabin, in which you find adjustable positions of the screen as well as the control chair, integrated air-condoning and angled glass for minimized reflections tomeet the operator’s needs.

www.metso.com

BENEFITS

� Increased number of gussets: bent,

vertical and horizontal

� Increased blade line (500 mm) for easy

integration of scrap discharge systems

� Reduced transport dimensions, easier to

split into smaller sub-assemblies

� Integrated manual and part catalogue,

performance trends, prepared for future

service products

Reliable New Design

� 15% less energy consumption in

comparison to the EtaCut I using

Energy efficient 400 bar technology

incl. 110 kW drive

Simpli�ed Human Machine Interface (HMI)

Ergonomic control cabin incl. operator chair

Better MaintainabilityLess Energy Consumption

Multifunctional maintenance platform

Page 2: Lindemann™ EtaCut™ II - metso.com · PDF fileAdvanced PLCc ontrols with HMI and multiple screens ... Relative stroke and partial stroke control of blade slide and stamper Nine

Lindemann™ EtaCut™ II

Technical Data

X=Standard O=Optional

www.metso.comwww.metso.com

The scrap shear with highest capacity and usability

Model EtaCut 1034-10TM

t

t

mm

mm

mm

t

t

t

kw

t/h

80-25-20

500-545-120

1000 1000

340 340

1000 1000

8000 10000

2500 2500

2000 2300

800 800

500 500

545 545

120 120

TD

SLP

Shearing Force

Stamper force

Blade width

Feed opening (L W H)

Height of side ram

Side compression

Lid Force

Pusher force

Driving power

Production capacities up to

4 x 110 4 x 110

51 57

EtaCut 1034-10TM

100-25-20

500-545-120

1250

400

1000

10000

2500

2000

800

500

545

120

EtaCut 1240-10TM

80-25-20

500-545-120

4 x 110

5 x 110

50

54

1250

400

1000

10000

2500

2300

800

500

545

120

EtaCut 1240-10TM

500-545-120

4 x 110

5 x 110

54

59

100-25-20

1250

400

1500

10000

2500

2300

800

500

545

120

EtaCut 1240-15TM

500-545-120

5 x 110

6 x 110

79

87

100-25-30

1600

480

1500

10000

2500

2300

800

500

545

120

EtaCut 1648-15TM

500-545-120

5 x 110

6 x 110

71

84

100-25-30

Height (shear head)

Height (incl.control cabin)

Length (total)

Width (incl. pump house)

Feeding height

mm

mm

mm

mm

mm

7480 7480

7450 7450

21450 21450

10000 10000

4700 4700

7570

7450

21660

8930

4690

7570

7450

26040

10050

4990

7830

7450

26040

10050

4990

8230

7450

26040

10050

4990

Dimensions

O

O

O

O

O

O

O

O

O

O

Auxiliary/ Options

Supports for elevated set up (500mm)

Scrap cleaning system

Scrap discharge conveyor

Remote control - multi function

Extra wide lid

Oil reservoir heater

Increased cooling capacity (temps over 40 °C)

Cold weather package (temps to - 40 °C)

AC for electrical panels (ambient conditions over 35 °C)

Customer speci�c design requirements

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Robust shear frame design

Adjustable V-guides for blade slide

Large window frame design bladeslide

Rapid motion control for stamper and shear cylinder

Fully guided hydraulic stamper

Massive blade seat forging

Breaker bar on bladeslide

Hydraulic blade tensioning device

Automatic lubrication of the entire shear

Supporting table / chute for scrap discharge

Blade-changing platform

Lindur replaceable liners

Shear frame and blade slide

Press Box

Robust construction with side compression and compression wing

Three dimensional pre-compression functions

Overstroke of the lid and side ram

Mechanical synchronising of the side ram

Bolted wear plates made from Lindur

Full length pusher cylinder enclosure

Replaceable split front wear plates of the feeding pusher

Integrated pre-feeding hopper (feeding during cutting process)

Supporting structure

Support for concrete pier foundation

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Hydraulic system

400 bar operating pressure for increased efficiency

Oil transfer between stamper- and shear cylinder

Single manifold with cartridge valves

Shearing shock relief dampening

Submerged pumps for quiet operation

Low-vibration support of drive units

Preformed high pressure piping

Oil �ltering and cooling in the bypass circuit

Oil / air cooler

Electric Drive

Advanced PLC controls with HMI and multiple screens

Magnetostrictive position monitoring of cylinders

Laser controlled pusher cylinder travel

Relative stroke and partial stroke control of blade slide and stamper

Nine pre-set operating modes

Pump test / cylinder test modes

Premium control cabin (approx. 2 m 2 m) with AC/heat

Ergonomic chair with shear controls

Internet connection for remote access

Electrical system