Industries Served:• Oil & Gas • Re�neries • Chemical • Petrochemical • Power • Water

Repair and Refurbishment services

Site fabrication

(∑.Ω.¢T) á«£ØædG äÉeóÿGh Ö«HÉfC’G äÉYÉæ°üd á«àjƒµdG ácô°ûdG

KUWAIT PIPE INDUSTRIES & OIL SERVICE CO. (K.S.C)

John Pickle Middle East

Delivering Quality and Reliability…For all your process equipment needs !!

John Pickle Middle East (JPME) is one of the most trusted names for its customers across various industries for their requirement of static equipment and process skids/modules. Started in year 2001, as a dedicated business unit within KPIOS, today the company is well known for its quality and reliability for supply of heavy and critical process equipment across the world.

JPME has fully equipped state-of-the-art manufacturing facility spread across 2,50,000 Sq. Mtrs. �e shop been accredited with ASME U, U2 and PP Stamps, R and S Stamps along with NB registration. �e company follows ISO 9001:2008 Quality Management System and has contemporary HSE policy in place. �e manufacturing set up is very well supported by a multi-disciplinary engineering and experienced quality control team. It has excellent connectivity by roads, International airport & sea ports.

�e manufacturing facility has been approved by almost all majors in Oil and Gas Industry operating in Upstream, Midstream and Downstream across Gulf and many EPCs to supply static equipment and process skids for their projects requirement globally.

JPME has supplied more than 900 heavy and critical process equipment globally and has geared up its manufacturing capabilities to take more challenging opportunities, in the spirit of partnership with its customers.

1

Unique Advantages

• Specially developed infrastructure to cater the job speci�c requirements of heavy fabrication (upto 110 mm thickness for cold rolling and 800 to 1000 MT weight)

• Well placed engineering practices and manufacturing expertise to handle Industry speci�c requirements

• ISO 9001:2008 Quality Management System

• ASME U, U2 and PP Stamps, R and S Stamps with NB registration

• Well implemented contemporary HSE practices

• Dedicated team of experienced people to handle critical jobs

• Established references for critical process equipment having sour services

• Satis�ed Customers base for more than 900 process equipment delivered so far in Oil and Gas - Upstream, Midstream and Downstream industries across Gulf

• Flexibility to adopt and o�er customized solutions as per Customer’s requirement

• Location advantage – very close to International seaports and airport

• Our manufacturing range includes but not limited to dimension of – 10 M (ID) X 100 M (L) X 110 mm (�k) X 800 -1000 MT (Wt)

2

R

RU U2

JPME O�erings

• Pressure Vessels

• Reactors

• Separators / Scrubbers / KODs

• Columns / Towers

• Pig Launcher and Receiver

• Deaerators

• Fired Heaters (Direct and Indirect)

• Exhaust and Flare Stack

• Double Walled Vessel

• Reboilers

• Electrostatic Desalters & Coalescers

• Chemical Injection system

• Process Skids / Modules

• Piping Spool and Manifolds

• Tanks (site or shop fabricated)

3

Global Standards and Codes Followed: ASME section VIII Div I / Div II

API 650

PD 5500

TEMA

Engineering Services: Mechanical design

Detailed Engineering

FEA and Fatigue Analysis

Piping design

Structural design

Skid Engineering

So�wares Used: Compress

PvElite

Autocad

Codecalc

Nozzlepro

Engineering Practices

4

Core Competencies

Piping

Spool and

Manifolds

Design and Build

Heavy

Fabrication

Site Fabrication and

Maintenance Work

Skid Mounted

Systems / Modules

Build to Print

5

• High thick rolling machines – upto 110 mm (cold rolling)

• Post Weld Heat Treatment furnace (6 MX 6MX 24M) with expandable length

• CNC Plasma and gas plate cutting machines

• Strip cladding and weld overlay facility

• Shot blasting and painting facility

• Column and boom automatic SAW

• Automatic ultrasonic testing machine

• Hydro and pneumatic testing facility for pressure range includes, but not limited to 200 bar

• 200 MT of Hydraulic Jack Li�ing capacity (4 nos; total 800 MT)

• Plate Shearing and Section bending machines

• Turning rolls upto 200 MT capacity

Manufacturing Facility

Our manufacturing facility is well equipped with advanced machineries and skilled manpower. List of machineries is as follows-

6

Welding processes followed:

• Shielded Metal Arc Welding (SMAW)

• Submerged Arc Welding (SAW both using wire & strip)

• Gas Metal Arc Welding (GMAW)

• Flux Core Arc Welding (FCAW)

Various Metallurgies handled:• Stainless steel – Austenite, Ferrite, Duplex (cladding or MOC)

• Incoloy, Inconel, Monel (Cladding or MOC)

• Carbon Steel (all grades)

• Low Alloy Steels (all grades)

• Structural Steel

Special Features:• Supply of equipment with all types of process internals, packing and trays

• Cladded, high thick vessels as per customer speci�cations and metallurgies

• Tanks or vessels with agitators

• Limpet or dimple jacketed type Reactors

• Equipment with peripheral items and structural attachments

• Supply of skid, piping, valves, instrumentation, electrical, accessories etc.

Manufacturing Facility

7

Quality Policy:It is the policy of JPME to continually meet the requirements and expectations of its customers in a

pro�table and safe manner with an aim to ensure continuous improvement in all areas of its operation

by active participation of its employees.

Testing procedures available:

• Ultrasonic Testing (UT)

• Radiography (RT)

• Magnetic Test (MT)

• Penetrate Testing (PT)

Testing Labs facilities :

• Tensile Testing

• Charpy Vee-notch Impact testing

• Hardness testing

• Chemical analysis

• Macro graphic examination

• Guided bend test

Quality Assurance

8

9

• Supplied one of the largest vessels in the gulf (Clauspol Reactor) for KNPC project. Size – 9.6 M ID X 49 M L X 24 mm �k X 630 MT W in single piece with all process internals like packing, trays, metal coil, ba�es etc.

• In-house developed weld overlay processes for various grades of materials like Inconel, Monel, SS 316L, Nickel Copper alloys etc.

• Expertise to handle high thick jobs upto thickness of 160 mm. More than 90 equipment fabricated so far having shell thickness more than 50 mm. �e maximum thickness handled so far is 112 mm (Charcoal Absorber vessel).

• Dispatched column (Debutaniser Column) of total length 69 Mtrs and ID 4 Mtrs in single piece. Can supply column upto 100 Mtrs length in single piece.

• Reference for shop fabricated vessel with Internal diameter of 9.6 Mtrs. We can handle internal diameter upto 10 Mtrs.

• Handled many jobs having hydro testing pressure more than 100 bar. We have a set up to take care of hydro-pressure upto 200 bar.

• Fabricated �lter coalesscer in Carbon steel with thickness 82.5 mm + 5 mm Inconel 625 .

• Successful reference for Hydrocyclone skids with duplex material.

• Designed and fabricated hydromation water �lter skids with Monel 400 internals and RTRP piping headers.

• Many established references for ASME Section VIII, Div II (U2 Stamp).

Key Highlights for References

R

RU U2

Shop Approvals

O&G

Exploration

Companies

Re�neries

Process

Licensors /

Technology

EPCs

Others

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t)

2500

2400

1100

/

3400

2200

3962

1092

273

3657

2000

1022

.8

2900

3000

3400

3200

3600

3900

"235

0 ID

"

4064

3048

3937

1300

1054

7164

NA

335.

6 / 2

60.3

5

Cod

e St

amp

NA U U U2

U2 U U U U U U U U U2 U U U U U2

U2 U U NA

API

650

NA

NA

�k

18 57

3819

/42/

1034

+ W

O

674+

WO

16 45 10 64 26 32

97 +

3 M

M S

S 31

6L C

lad

100

+ 3

MM

SS

316L

Cla

d

116

+ 3

THK

SS

316L

Cla

d

163+

mm

SS

316L

Cla

d

15 15 50 90

86 +

5 m

m S

S 31

6L W

/O

16 +

3 S

S 31

6L W

/O

14 32 6 NA 10

Leng

th

5276

6300

3064

0

1500

0

8700

2738

990

68

1118

1710

0

5000

1055

0

8500

9000

6200

1015

0

1010

0

- -

3817

0

2118

5

1700

0

4000

1200

0

1085

0

NA

8866

Wei

ght i

n K

g

8333

5

2158

2

1650

00

1650

00

8020

0

5310

0

1650

0

1160

1273

50

1100

0

1010

0

8690

0

9500

0

1090

00

3236

9

2480

0

7640

0

2200

0

4500

00

2070

00

6500

0

4100

1263

0

1575

0

2500

00

1400

Size

(mm

)Pr

ojec

tC

usto

mer

Item

Des

crip

tion

Mat

eria

l of C

onst

ruct

ion

Dia

Site Fabrication and Maintenance Work

• Maintenance work for all type of process equipment and its components : Internal and external welded attachments, nozzles, packing / tray supports, coils, tubes, tubesheets, welding etc.

• Repair of all types of Cladding for vessels, columns and pipes.

• Blasting and Painting work at site.

• Site Supervision and Inspection services can also be made available on request.

• Skilled Manpower Supply – A team of quali�ed welders, �tters, helpers can be provided as per requirement for execution on site.

• Quali�ed welders for on live pipe welding (hot tapping).

• Coating and Lining Repair for Pipes – External and internal anti-corrosive layers for pipes can be repaired or refurbished at site.

• Sca�olding arrangement as per the project needs can be provided.

• Procurement Services - Our established global vendor base can be utilised for procurement of steel plates, piping and �ttings, forgings , electrical / instrumentation items, valves, pumps and process internals like agitators, demisters, tray packing etc.

• Our existing infrastructure is well developed and can cater customer requirement for special work like high thick plate rolling (110 mm by cold rolling), post weld heat treatment. Lab facility is also available to get metal properties, composition testing and others.

13

Site fabricated tanks in Kuwait Quali�ed team at JPMEBlasting and Painting

KPIOS Network

Head O�ce and Manufacturing facility:Sulaibiya Industrial Estate,

P.O. Box: 3416, Safat, Kuwait 13035

Tel: +965 24670072 -24671735

Fax: +965 24671753

www.kpios.com

Inquiry: makjpme@kpios.com

Pipes Manufacturing Units:• Kuwait

• Abu Dhabi

• Egypt

Subsidiaries :1. John Pickle Middle East, Kuwait

3. Al Jazira Pipe Industries & Oil Services Co., Abu Dhabi

2. International Pipe Industry Co., Egypt

Alliances:1. FMC Technologies

2. ISOPlus Middle East

3. Raymond International

14

A Division of Kuwait Pipe Industries & Oil Services Co. (K.S.C.)

For more information, please visit us on : www.kpios.com

Inquiry: jpme@kpios.com/makjpme@kpios.com

JPME Manufacturing Unit: Sulaibiya Industrial Estate, P.O. Box: 3416, Safat, Kuwait 13035

Tel: +965 24670072 - 24671735

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KUWAIT PIPE INDUSTRIES & OIL SERVICE CO. (K.S.C)

John Pickle Middle East

One Stop Solution for Manufacturing to Repair Needs

Internal Epoxy lining

Cement Mortar Lining

�ermal Pre-Insulation

Repair & Refurbishment

Process Equipment

Site

Fab

rication & Supervision

Site

Ser

vic

es & Supervision for pipes

Inspe

ction and Testing

Pipes

External coating