EVALUATION KIT 28V, PWM, Step-Up DC-DC · PDF fileMAX618 28V, PWM, Step-Up DC-DC Converter...
Transcript of EVALUATION KIT 28V, PWM, Step-Up DC-DC · PDF fileMAX618 28V, PWM, Step-Up DC-DC Converter...
For free samples & the latest literature: http://www.maxim-ic.com, or phone 1-800-998-8800.For small orders, phone 1-800-835-8769.
General DescriptionThe MAX618 CMOS, PWM, step-up DC-DC convertergenerates output voltages up to 28V and acceptsinputs from +3V to +28V. An internal 2A, 0.3Ω switcheliminates the need for external power MOSFETs whilesupplying output currents up to 500mA or more. APWM control scheme combined with Idle Mode™ oper-ation at light loads minimizes noise and ripple whilemaximizing efficiency over a wide load range. No-loadoperating current is 500µA, which allows efficiency upto 93%.
A fast 250kHz switching frequency allows the use ofsmall surface-mount inductors and capacitors. A shut-down mode extends battery life when the device is notin use. Adaptive slope compensation allows theMAX618 to accommodate a wide range of input andoutput voltages with a simple, single compensationcapacitor.
The MAX618 is available in a thermally enhanced 16-pin QSOP package that is the same size as an industry-standard 8-pin SO but dissipates up to 1W. Anevaluation kit (MAX618EVKIT) is available to helpspeed designs.
ApplicationsAutomotive-Powered DC-DC Converters
Industrial +24V and +28V Systems
LCD Displays
Palmtop Computers
Features♦ Adjustable Output Voltage Up to +28V
♦ Up to 93% Efficiency
♦ Wide Input Voltage Range (+3V to +28V)
♦ Up to 500mA Output Current at +12V
♦ 500µA Quiescent Supply Current
♦ 3µA Shutdown Current
♦ 250kHz Switching Frequency
♦ Small 1W 16-Pin QSOP Package
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
________________________________________________________________ Maxim Integrated Products 1
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
GND GND
PGND
PGND
PGND
GND
VL
IN
GND
TOP VIEW
MAX618
QSOP
LX
LX
COMP
LX
SHDN
FB
GND
PGND
LX
FBVL
VOUTUP TO 28V
COMP
IN
SHDN
GND
VIN3V TO 28V
MAX618
Typical Operating Circuit
19-1462; Rev 0; 6/99
Pin Configuration
Ordering Information
Idle Mode is a trademark of Maxim Integrated Products.
16 QSOP
PIN-PACKAGETEMP. RANGE
-40°C to +85°CMAX618EEE
PART
EVALUATION KIT
AVAILABLE
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS(VIN = +6V, PGND = GND, CVL = 4.7µF, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functionaloperation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure toabsolute maximum rating conditions for extended periods may affect device reliability.
IN to GND...............................................................-0.3V to +30VLX to GND ..............................................................-0.3V to +30VVL to GND ................................................................-0.3V to +6VSHDN, COMP, FB to GND............................-0.3V to (VL + 0.3V)PGND to GND.....................................................................±0.3VContinuous Power Dissipation (TA = +70°C) (Note 1)
16-Pin QSOP (derate 15mW/°C above +70°C)...................1W
Operating Temperature Range ...........................-40°C to +85°CJunction Temperature ......................................................+150°CStorage Temperature Range .............................-65°C to +150°CLead Temperature (soldering, 10sec) .............................+300°C
Note 1: With part mounted on 0.9 in.2 of copper.
Shutdown Supply Current IIN 3 8 µAVIN = 28V, VFB = 1.6V, SHDN = GND
Maximum Duty Cycle DC 90 95 %
PARAMETER SYMBOL MIN TYP MAX UNITS
VL Output Voltage VVL 2.9 3.05 3.2 V
Supply Current, Full Load IIN 2.5 3.5 mA
Supply Current, Full Load, VLConnected to IN
IIN 5 6.5 mA
VL Load Regulation ∆VVL 25 40 mV
VL Undervoltage Lockout 2.58 2.7 2.8 V
FB Set Voltage VFB 1.47 1.5 1.53 V
FB Input Bias Current IFB 1 50 nA
Supply Current, No Load
Input Voltage VIN 3 28 V
IIN 500 700 µA
Line Regulation ∆VOUT 0.01 0.08 %/V
Load Regulation ∆VOUT 0.2 %
LX Voltage VLX 28 V
LX Switch Current Limit ILXON 1.7 2.2 2.7 A
Idle Mode Current-LimitThreshold
0.25 0.35 0.45 A
LX On-Resistance RLXON 0.3 0.6 Ω
LX Leakage Current ILXOFF 0.02 10 µA
COMP Maximum Output Current ICOMP 100 200 µA
COMP Current vs. FB VoltageTransconductance
0.8 1 mmho
SHDN Input Logic Low VIL 0.8 V
SHDN Input Logic High VIH 2.0 V
Shutdown Input Current 1 µA
Switching Frequency f 200 250 300 kHz
CONDITIONS
VIN = 3V to 6V, VOUT = 12V
VIN = 3.5V or 28V, no load
VOUT = 12V, ILOAD = 10mA to 500mA
VIN = 3.4V to 28V, VFB = 1.4V, SHDN = VL,VVL < VIN
VIN = 3V to 5.5V, VFB = 1.4V, SHDN = VL = IN
ILOAD = 0 to 2mA, VFB = 1.6V
Rising edge, 1% hysteresis
PWM mode
VFB = 1.6V
VLX = 28V
FB = GND
VIN = 3V to 28V, VFB = 1.6V, SHDN = VL
∆FB = 0.1V
SHDN = GND or VL
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS(VIN = +6V, PGND = GND, CVL = 4.7µF, TA = -40°C to +85°C, unless otherwise noted.) (Note 2)
100
00.1 1 10 100 1000
EFFICIENCY vs. OUTPUT CURRENT(VOUT = 12V)
20
30
10
MAX
618
toc0
1
OUTPUT CURRENT (mA)
EFFI
CIEN
CY (%
)
40
50
60
70
80
90VIN = 8V
VIN = 5VVIN = 3V
100
00.1 1 10 100 1000
EFFICIENCY vs. OUTPUT CURRENT(VOUT = 28V)
20
30
10
MAX
618
toc0
2
OUTPUT CURRENT (mA)
EFFI
CIEN
CY (%
)
40
50
60
70
80
90VIN = 12V
VIN = 5V
VIN = 3V
Typical Operating Characteristics(Circuit of Figure 1, TA = +25°C.)
Note 2: Specifications to -40°C are guaranteed by design, not production tested.
PARAMETER SYMBOL MIN TYP MAX UNITS
Supply Current, Full Load IIN 4 mA
Supply Current, Full Load,VL Connected to IN
IIN 7.5 mA
Supply Current Shutdown IIN 10 µA
VL Output Voltage VVL 2.85 3.3 V
Supply Current, No Load
Input Voltage VIN 3 28 V
IIN 800 µA
VL Undervoltage Lockout VVL 2.55 2.85 V
FB Set Voltage VFB 1.455 1.545 V
LX Voltage Range VLXON 28 V
LX Switch Current Limit ILXON 1.4 3 A
LX On-Resistance RLXON 0.6 Ω
Switching Frequency f 188 312 kHz
CONDITIONS
Rising edge, 1% hysteresis
VIN = 3.4V to 28V, VFB = 1.4V, SHDN = VL, VL < VIN
VIN = 3V to 5.5, VFB = 1.4V, SHDN = VL = IN
VIN = 28V, VFB = 1.6V, SHDN = GND
PWM mode
VIN = 3.5V or 28V, no load
VIN = 3V to 28V, VFB = 1.6V, SHDN = VL
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
4 _______________________________________________________________________________________
0
VOUT(100mV/div)
VLX(10V/div)
IL(1A/div)
MEDIUM-LOAD SWITCHINGWAVEFORMS
MAX618 toc07
VIN = 5V, VOUT = 12V, IOUT = 200mA
2µs/div
0
VOUT(100mV/
div)
VLX(10V/div)
IL(1A/div)
HEAVY-LOAD SWITCHINGWAVEFORMS
MAX618 toc08
VIN = 5V, VOUT = 12V, IOUT = 500mA
2µs/div
3V
6V
VOUT(50mV/div)
VIN(5V/div)
LINE-TRANSIENT RESPONSEMAX618 toc09
IOUT = 200mA, VOUT = 12V
2ms/div
Typical Operating Characteristics (continued)(Circuit of Figure 1, TA = +25°C.)
0
VOUT(200mV/div)
IOUT(100mA/div)
LOAD-TRANSIENT RESPONSEMAX618 toc10
VIN = 5V, VOUT = 12V
5ms/div
5V
12V
0
SHDN(2V/div)
VOUT(2V/div)
SHUTDOWN RESPONSEMAX618 toc11
VIN = 5V, VOUT = 12V, ILOAD = 500mA
500µs/div0
0.4
0.2
0.6
1.2
1.4
1.0
0.8
1.6
2 4 5 6 73 8 9 10 11 12
MAXIMUM OUTPUT CURRENTvs. INPUT VOLTAGE
MAX
618
toc1
2
INPUT VOLTAGE (V)
MAX
IMUM
OUT
PUT
CURR
ENT
(A)
VOUT = 12V
0.40
0.45
0.55
0.50
0.60
0.65
0 105 15 20 25 30
NO-LOAD SUPPLY CURRENTvs. INPUT VOLTAGE
MAX
618
toc0
4
INPUT VOLTAGE (V)
SUPP
LY C
IRRE
NT (m
A)
300
400
350
500
450
550
600
650
700
-50 -10 10-30 30 50 70 90 110
SUPPLY CURRENT vs. TEMPERATURE
MAX
618
toc0
5
TEMPERATURE (°C)
SUPP
LY C
URRE
NT (µ
A)
VIN = 8V
VIN = 5V
VIN = 3V
INCLUDES CAPACITOR LEAKAGE CURRENT0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
2 127 17 22 27 32
SHUTDOWN CURRENTvs. SUPPLY VOLTAGE
MAX
618
toc0
6
SUPPLY VOLTAGE (V)
SHUT
DOW
N CU
RREN
T (µ
A)
_______________ Detailed DescriptionThe MAX618 pulse-width modulation (PWM) DC-DCconverter with an internal 28V switch operates in a widerange of DC-DC conversion applications includingboost, SEPIC, and flyback configurations. The MAX618uses fixed-frequency PWM operation and Maxim’s pro-prietary Idle Mode control to optimize efficiency over awide range of loads. It also features a shutdown modeto minimize quiescent current when not in operation.
PWM Control Scheme and Idle Mode Operation
The MAX618 combines continuous-conduction PWMoperation at medium to high loads and Idle Mode oper-ation at light loads to provide high efficiency over awide range of load conditions. The MAX618 controlscheme actively monitors the output current and auto-matically switches between PWM and Idle Mode tooptimize efficiency and load regulation. Figure 2 showsa functional diagram of the MAX618’s control scheme.
The MAX618 normally operates in low-noise, continu-ous-conduction PWM mode, switching at 250kHz. InPWM mode, the internal MOSFET switch turns on witheach clock pulse. It remains on until either the errorcomparator trips or the inductor current reaches the 2Aswitch-current limit. The error comparator compares thefeedback-error signal, current-sense signal, and slope-compensation signal in one circuit block. When theswitch turns off, energy transfers from the inductor to
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
_______________________________________________________________________________________________________ 5
Pin Description
PGND
ECB1Q503LLX
FB
1µF
4.7µFVL
COUT
CP
R1
R2
CIND
VOUTIN
L
SHDN
GNDCOMP
UP TO 28V
3V TO 28VVIN
CCOMP
MAX618
VOUT R1 R2 CIND L COUT CP CCOMP
8V 402kΩ 93.1kΩ 150µF 12µH 150µF 220pF 0.082µF12V 715kΩ 100kΩ 100µF 15µH 100µH 56pF 0.1µF28V 574kΩ 32.4kΩ 86µF 39µH 33µF 47pF 0.47µF
Figure 1. Single-Supply Operation
Feedback Input. Connect a resistor-divider network to set VOUT. FB threshold is 1.5V.FB7
LDO Regulator Supply Input. IN accepts inputs up to +28V. Bypass to GND with a 1µF ceramic capacitoras close to pins 10 and 12 as possible.
IN10
Internal 3.1V LDO Regulator Output. Bypass to GND with a 4.7µF capacitor.VL11
Power Ground, source of internal N-channel switchPGND13, 14, 15
Compensation Input. Bypass to GND with the capacitance value shown in Table 2.COMP6
Shutdown Input. A logic low puts the MAX618 in shutdown mode and reduces supply current to 3µA.SHDN must not exceed VL. In shutdown, the output falls to VIN less one diode drop.SHDN5
PIN
Drain of internal N-channel switch. Connect the inductor between IN and LX.LX2, 3, 4
GroundGND1, 8, 9,12, 16
FUNCTIONNAME
MA
X6
18
the output capacitor. Output current is limited by the 2AMOSFET current limit and the MAX618’s packagepower-dissipation limit. See the Maximum OutputCurrent section for details.
In Idle Mode, the MAX618 improves light-load efficien-cy by reducing inductor current and skipping cycles toreduce the losses in the internal switch, diode, andinductor. In this mode, a switching cycle initiates onlywhen the error comparator senses that the output volt-age is about to drop out of regulation. When thisoccurs, the NMOS switch turns on and remains on untilthe inductor current exceeds the nominal 350mA IdleMode current limit.
Refer to Table 1 for an estimate of load currents at whichthe MAX618 transitions between PWM and Idle Mode.
Compensation SchemeAlthough the higher loop gain of voltage-controlledarchitectures tends to provide tighter load regulation,current-controlled architectures are generally easier tocompensate over wide input and output voltage
ranges. The MAX618 uses both control schemes in par-allel: the dominant, low-frequency components of theerror signal are tightly regulated with a voltage-controlloop, while a current-control loop improves stability athigher frequencies. Compensation is achieved throughthe selection of the output capacitor (COUT), the inte-grator capacitor (CCOMP), and the pole capacitor (CP)from FB to GND. CP cancels the zero formed by COUTand its ESR. Refer to the Capacitor Selection section forguidance on selecting these capacitors.
VL Low-Dropout RegulatorThe MAX618 contains a 3.1V low-dropout linear regula-tor to power internal circuitry. The regulator’s input is INand its output is VL. The IN to VL dropout voltage is100mV, so that when IN is less than 3.2V, VL is typically100mV below IN. The MAX618 still operates when theLDO is in dropout, as long as VL remains above the2.7V undervoltage lockout. Bypass VL with a 4.7µFceramic capacitor placed as close to the VL and GNDpins as possible.
28V, PWM, Step-Up DC-DC Converter
6 _______________________________________________________________________________________
SHDN
MAX618
IDLE MODECURRENT LIMIT
PWMCURRENT LIMIT
ERRORCOMPARATOR
250kHzOSCILLATOR
SLOPECOMPENSATION
LINEARREGULATOR
CURRENT-SENSE
CIRCUIT
PGND IN
LX OUTR
14R
VL
FB
COMP
IN
VL
NMOS
REFERENCE
INTEGRATOR
GND
SHUTDOWN
PWMLOGIC
THERMALSHUTDOWN
Figure 2. Functional Diagram
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
_______________________________________________________________________________________ 7
45
67
89
1011
1213
1415
1617
1819
2021
2223
2425
2627
283
0.20
0.20
0.18
0.15
0.12
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.04
0.04
0.03
0.03
0.03
0.03
0.03
0.02
0.02
0.02
0.02
0.02
0.02
40.
180.
210.
200.
170.
150.
130.
120.
100.
090.
080.
070.
070.
060.
050.
050.
040.
040.
040.
030.
030.
030.
030.
030.
035
0.16
0.20
0.21
0.19
0.17
0.16
0.14
0.13
0.11
0.10
0.09
0.09
0.08
0.07
0.07
0.06
0.06
0.05
0.05
0.04
0.04
0.04
0.04
60.
150.
200.
210.
200.
190.
180.
160.
150.
130.
120.
110.
100.
100.
090.
080.
080.
070.
070.
060.
060.
050.
057
0.17
0.19
0.21
0.21
0.20
0.19
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.10
0.09
0.08
0.08
0.07
0.07
0.07
80.
190.
180.
200.
210.
200.
200.
190.
170.
160.
150.
140.
130.
130.
120.
110.
100.
100.
090.
090.
089
0.20
0.17
0.20
0.21
0.21
0.20
0.19
0.18
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.12
0.11
0.10
0.10
100.
210.
160.
190.
200.
210.
210.
200.
190.
180.
170.
170.
160.
150.
140.
130.
130.
120.
1111
0.22
0.15
0.19
0.20
0.21
0.21
0.20
0.20
0.19
0.18
0.17
0.17
0.16
0.15
0.14
0.14
0.13
120.
230.
150.
180.
200.
210.
210.
210.
200.
200.
190.
180.
180.
170.
160.
150.
1513
0.24
0.16
0.17
0.19
0.20
0.21
0.21
0.20
0.20
0.19
0.19
0.18
0.17
0.17
0.16
140.
250.
170.
170.
190.
200.
210.
210.
210.
200.
200.
190.
190.
180.
1715
0.25
0.18
0.16
0.18
0.20
0.20
0.21
0.21
0.21
0.20
0.20
0.19
0.19
160.
260.
190.
160.
180.
190.
200.
210.
210.
210.
200.
200.
2017
0.26
0.20
0.15
0.17
0.19
0.20
0.20
0.21
0.21
0.21
0.20
180.
270.
200.
150.
170.
190.
200.
200.
210.
210.
2119
0.27
0.21
0.16
0.17
0.18
0.19
0.20
0.21
0.21
200.
270.
210.
170.
160.
180.
190.
200.
2021
0.28
0.22
0.17
0.16
0.18
0.19
0.20
220.
280.
220.
180.
150.
170.
1923
0.28
0.23
0.18
0.15
0.17
240.
280.
230.
190.
1525
0.29
0.24
0.19
260.
290.
2427
0.29
VO
UT
VIN
Tab
le 1
. PW
M/Id
le-M
od
e T
ran
siti
on
Lo
ad C
urr
ent
(IO
UT
in A
mp
s) v
s. In
pu
t an
d O
utp
ut
Vo
ltag
e
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
8 _______________________________________________________________________________________
GND
LX
COUT
L
PGND
R2
R1
CP
VL
COMP
CCOMP
IN
SHDN
UP TO 28V
VINDUP TO 28V
CIND
IN OUT
MAX618
2.7V TO 5.5V
4.7µF
1µF
FB
LX
CIND
COUT
L
PGND
GND
R1
VL
COMPCCOMP
IN
SHDN
UP TO 28V
VINDUP TO 28V
OUT
MAX618
IN3V TO 28V
4.7µF
1µF
R2CP
FB
Figure 3. Dual-Supply Operation (VIN = 2.7V to 5.5V) Figure 4. Dual-Supply Operation (VIN = 3V to 28V)
Table 2. Input Configurations
VL can be overdriven by an external supply between2.7V and 5.5V. In systems with +3.3V or +5V logicpower supplies available, improve efficiency by power-ing VL and VIN directly from the logic supply as shownin Figure 3.
Operating ConfigurationsThe MAX618 can be connected in one of three configura-tions described in Table 2 and shown in Figures 1, 3, and4. The VL linear regulator allows operation from a singlesupply between +3V and +28V as shown in Figure 1.
The circuit in Figure 3 allows a logic supply to powerthe MAX618 while using a separate source for DC-DCconversion power (inductor voltage). The logic supply(between 2.7V and 5.5V) connects to VL and IN. VL =IN; voltages of 3.3V or more improve efficiency by pro-viding greater gate drive for the internal MOSFET.
The circuit in Figure 4 allows separate supplies topower IN and the inductor voltage. It differs from theconnection in Figure 3 in that the MAX618 chip supplyis not limited to 5.5V.
CIRCUIT
Figure 1Input voltage connectsto IN and inductor.
CONNECTIONVIN
RANGE
3V to VOUT(up to 28V)
VIN
INDUCTORVOLTAGE
BENEFITS/COMMENTS
• Single-supply operation. • SHDN must be connected to or pulled up to VL. On/off
control requires an open-drain or open-collector connectionto SHDN.
Figure 3
Figure 40 to VOUT
(up to 28V)
0 to VOUT(up to 28V)
• Increased efficiency.• SHDN can be driven by logic powered from the supply con-
nected to IN and VL, or can be connected to or pulled up toVL.
• Input power source (inductor voltage) is separate from theMAX618’s bias (VIN = VL) and can be less than or greaterthan VIN.
• Input power source (inductor voltage) is separate from theMAX618’s bias (VIN) and can be less than or greater thanVIN.
• SHDN must be connected to or pulled up to VL. On/off control requires an open-drain or open-collector connectionto SHDN.
IN and inductor volt-age supplied by sepa-rate sources.
IN and VL connecttogether. Inductor volt-age supplied by a separate source.
2.7V to 5.5V
3V to 28V
Shutdown ModeIn shutdown mode (SHDN = 0), the MAX618’s feed-back and control circuit, reference, and internal biasingcircuitry turn off and reduce the IN supply current to3µA (10µA max). When in shutdown, a current pathremains from the input to the output through the exter-nal inductor and diode. Consequently, the output fallsto VIN less one diode drop in shutdown.
SHDN may not exceed VL. For always-on operation,connect SHDN to VL. To add on/off control to the circuitof Figure 1 or 4, pull SHDN to VL with a resistor (10kΩto 100kΩ) and drive SHDN with an open-drain logicgate or switch as shown in Figure 5. Alternatively, thecircuit of Figure 3 allows direct SHDN drive by anylogic-level gate powered from the same supply thatpowers VL and IN, as shown in Figure 6.
__________________Design ProcedureThe MAX618 operates in a number of DC-DC converterconfigurations including step-up, SEPIC, and flyback.The following design discussion is limited to step-upconverters.
Setting the Output VoltageTwo external resistors (R1 and R2) set the output volt-age. First, select a value for R2 between 10kΩ and200kΩ. Calculate R1 with:
where VFB is 1.5V.
Determining the Inductor ValueThe MAX618’s high switching frequency allows the useof a small value inductor. The recommended inductorvalue is proportional to the output voltage and is givenby the following:
After solving for the above equation, round down asnecessary to select a standard inductor value.
When selecting an inductor, choose one rated to250kHz, with a saturation current exceeding the peakinductor current, and with a DC resistance under200mΩ. Ferrite core or equivalent inductors are gener-ally appropriate (see MAX618 EV kit data sheet).Calculate the peak inductor current with the followingequation:
Note that the peak inductor current is internally limitedto 2A.
Diode SelectionThe MAX618’s high switching frequency demands ahigh-speed rectifier. Schottky diodes are preferred formost applications because of their fast recovery timeand low forward voltage. Make sure that the diode’speak current rating exceeds the 2A peak switch cur-rent, and that its breakdown voltage exceeds the out-put voltage.
I IV
V2 s
V
L
V V
VLX(PEAK) OUT
OUT
IN
IN OUT IN
OUT= +
⎛
⎝⎜
⎞
⎠⎟
−( )⎛
⎝
⎜⎜⎜
⎞
⎠
⎟⎟⎟
µ
LVOUT=⋅7 105
R RVVOUT
FB1 2 1= −
⎛
⎝⎜
⎞
⎠⎟
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
_______________________________________________________________________________________ 9
MAX618VL
100k
ON/OFF CONTROL
OPEN-DRAINLOGIC
SHDN
MAX618IN
VL
SYSTEM LOGICON/OFF
CONTROL
SHDN
SYSTEMLOGIC SUPPLY
Figure 5. Adding On/Off Control to Circuit of Figure 1 or 4 Figure 6. Adding On/Off Control to Circuit of Figure 3
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
10 ______________________________________________________________________________________
Maximum Output CurrentThe MAX618’s 2.2A LX current limit determines theoutput power that can be supplied for most applica-tions. In some cases, particularly when the input volt-age is low, output power is sometimes restricted bypackage dissipation limits. The MAX618 is protectedby a thermal shutdown circuit that turns off the switchwhen the die temperature exceeds +150°C. When thedevice cools by 10°C, the switch is enabled again.Table 3 details output current with a variety of input andoutput voltages. Each listing in Table 3 is either the limitset by an LX current limit or by package dissipation at+85°C ambient, whichever is lower. The values in Table3 assume a 40mΩ inductor resistance.
Capacitor SelectionInput Capacitors
The input bypass capacitor, CIND, reduces the inputripple created by the boost configuration. High-imped-ance sources require high CIND values. However, 68µFis generally adequate for input currents up to 2A. LowESR capacitors are recommended because they willdecrease the ripple created on the input and improveefficiency. Capacitors with ESR below 0.3Ω are gener-ally appropriate.
In addition to the input bypass capacitor, bypass INwith a 1µF ceramic capacitor placed as close to the INand GND pins as possible. Bypass VL with a 4.7µFceramic capacitor placed as close to the VL and GNDpins as possible.
Output CapacitorUse Table 4 to find the minimum output capacitancenecessary to ensure stable operation. In addition,choose an output capacitor with low ESR to reduce theoutput ripple. The dominant component of output rippleis the product of the peak-to-peak inductor ripple cur-rent and the ESR of the output capacitor. ESR below50mΩ generates acceptable levels of output ripple formost applications.
Integrator CapacitorThe compensation capacitor (CCOMP) sets the domi-nant pole in the MAX618’s transfer function. The propercompensation capacitance depends upon outputcapacitance. Table 5 shows the capacitance value
needed for the output capacitances specified in Table4. However, if a different output capacitor is used (e.g.,a standard value), then recalculate the value of capaci-tance needed for the integrator capacitor with the fol-lowing formula:
Pole Compensation CapacitorThe pole capacitor (CP) cancels the unwanted zerointroduced by COUT’s ESR, and thereby ensures stabil-ity in PWM operation. The exact value of the polecapacitor is not critical, but it should be near the valuecalculated by the following equation:
where RESR is COUT’s ESR.
Layout ConsiderationsProper PC board layout is essential due to high currentlevels and fast switching waveforms that radiate noise.Use the MAX618 evaluation kit or equivalent PC layoutto perform initial prototyping. Breadboards, wire-wrap,and proto-boards are not recommended when proto-typing switching regulators.
It is important to connect the GND pin, the inputbypass capacitor ground lead, and the output filtercapacitor ground lead to a single point to minimizeground noise and improve regulation. Also, minimizelead lengths to reduce stray capacitance, trace resis-tance, and radiated noise, with preference given to thefeedback circuit, the ground circuit, and LX. Place thefeedback resistors as close to the FB pin as possible.Place a 1µF input bypass capacitor as close as possi-ble to IN and GND.
Refer to the MAX618 evaluation kit for an example ofproper board layout.
CR C (R2 R2)
R1 R2 P
ESR OUT
=
+⋅⋅
CC Table C
C TableCOMPCOMP OUT
OUT=
⋅( )( )
54
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
______________________________________________________________________________________ 11
45
67
89
1011
1213
1415
1617
1819
2021
2223
2425
2627
283
0.77
0.59
0.49
0.41
0.34
0.29
0.25
0.22
0.20
0.18
0.17
0.15
0.14
0.13
0.12
0.12
0.11
0.10
0.10
0.09
0.09
0.08
0.08
0.08
0.07
40.
960.
760.
640.
560.
490.
430.
380.
340.
310.
280.
260.
240.
220.
210.
190.
180.
170.
160.
160.
150.
140.
140.
130.
125
1.09
0.89
0.76
0.67
0.60
0.54
0.50
0.45
0.41
0.37
0.34
0.32
0.30
0.28
0.26
0.25
0.23
0.22
0.21
0.20
0.19
0.18
0.18
61.
180.
990.
850.
760.
680.
630.
580.
540.
500.
460.
420.
390.
370.
340.
320.
310.
290.
280.
260.
250.
240.
237
1.26
1.07
0.93
0.83
0.76
0.70
0.65
0.60
0.57
0.53
0.50
0.46
0.43
0.41
0.38
0.36
0.35
0.33
0.31
0.30
0.29
81.
321.
131.
000.
900.
820.
760.
710.
660.
620.
590.
560.
530.
500.
470.
440.
420.
400.
380.
360.
359
1.37
1.19
1.06
0.96
0.88
0.81
0.76
0.71
0.67
0.64
0.61
0.58
0.55
0.53
0.50
0.47
0.45
0.43
0.41
101.
411.
241.
111.
010.
930.
860.
810.
760.
720.
680.
650.
620.
590.
570.
550.
520.
500.
4711
1.44
1.28
1.15
1.05
0.97
0.91
0.85
0.80
0.76
0.72
0.69
0.66
0.63
0.61
0.58
0.56
0.54
121.
471.
311.
191.
101.
020.
950.
890.
840.
800.
760.
730.
700.
670.
640.
620.
6013
1.49
1.34
1.23
1.13
1.05
0.99
0.93
0.88
0.83
0.80
0.76
0.73
0.70
0.67
0.65
141.
521.
371.
261.
161.
091.
020.
960.
910.
870.
830.
790.
760.
730.
7115
1.53
1.40
1.29
1.19
1.12
1.05
0.99
0.94
0.90
0.86
0.82
0.79
0.76
161.
551.
421.
311.
221.
141.
081.
020.
970.
930.
890.
850.
8217
1.57
1.44
1.33
1.25
1.17
1.11
1.05
1.00
0.95
0.91
0.88
181.
581.
461.
361.
271.
201.
131.
071.
020.
980.
9419
1.59
1.47
1.37
1.29
1.22
1.15
1.10
1.05
1.00
201.
601.
491.
391.
311.
241.
181.
121.
0721
1.61
1.50
1.41
1.33
1.26
1.20
1.14
221.
621.
511.
421.
351.
281.
2223
1.63
1.53
1.44
1.36
1.29
241.
641.
541.
451.
3825
1.64
1.55
1.46
261.
651.
5627
1.66
VIN
VO
UT
Tab
le 3
. Typ
ical
Ou
tpu
t C
urr
ent
vs. I
np
ut
and
Ou
tpu
t V
olt
ages
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
12 ______________________________________________________________________________________
45
67
89
1011
1213
1415
1617
1819
2021
2223
2425
2627
283
173
128
100
8065
5446
4035
3128
2523
2119
1817
1515
1413
1212
1110
415
111
896
8068
5951
4539
3532
2927
2423
2120
1817
1615
1514
135
132
107
9077
6759
5246
4137
3431
2926
2523
2120
1918
1716
156
117
9783
7264
5751
4642
3835
3230
2826
2423
2120
1918
177
104
8977
6861
5550
4542
3935
3330
2826
2523
2221
2019
894
8272
6458
5248
4441
3835
3331
2927
2524
2221
209
8676
6761
5550
4642
3937
3432
3029
2725
2423
2110
7970
6357
5248
4441
3836
3432
3028
2725
2423
1173
6659
5450
4643
4037
3533
3129
2826
2524
1268
6256
5147
4441
3836
3432
3029
2726
2513
6458
5349
4542
3937
3533
3129
2827
2514
6055
5047
4340
3836
3432
3029
2726
1556
5248
4442
3937
3533
3129
2827
1653
4946
4340
3735
3332
3029
2717
5047
4441
3836
3432
3129
2818
4845
4239
3735
3331
3028
1946
4340
3836
3432
3029
2043
4138
3634
3331
2921
4239
3735
3332
3022
4038
3634
3231
2338
3634
3331
2437
3533
3225
3534
3226
3433
2733
VIN
VO
UT
Tab
le 4
. Min
imu
m C
OU
Tfo
r S
tab
ility
(µ
F)
MA
X6
18
28V, PWM, Step-Up DC-DC Converter
______________________________________________________________________________________ 13
45
67
89
1011
1213
1415
1617
1819
2021
2223
2425
2627
283
4046
5464
7383
9410
511
813
014
315
717
218
720
321
923
625
327
129
030
932
934
937
039
14
4245
5158
6674
8291
100
109
119
130
141
152
164
176
188
201
214
228
242
257
272
287
543
4549
5460
6775
8188
9610
311
112
012
813
714
715
616
617
618
719
720
922
06
4445
4852
5762
6874
8086
9299
105
112
119
127
134
142
150
159
167
176
745
4547
5054
5863
6874
7985
9095
101
107
113
119
125
132
139
146
846
4547
4952
5660
6468
7378
8388
9398
103
108
113
119
124
946
4647
4851
5457
6164
6873
7782
8691
9599
104
109
1047
4646
4850
5255
5861
6569
7277
8185
8993
9711
4746
4648
4951
5456
5962
6569
7276
8084
8812
4847
4747
4950
5255
5760
6366
6972
7579
1348
4747
4748
5052
5456
5861
6366
6972
1449
4747
4748
4951
5355
5759
6164
6615
4947
4747
4849
5052
5355
5759
6216
4948
4747
4849
5051
5354
5658
1749
4847
4748
4849
5152
5355
1850
4847
4748
4849
5051
5319
5048
4747
4848
4950
5120
5048
4847
4848
4949
2150
4948
4748
4848
2250
4948
4848
4823
5049
4848
4824
5149
4848
2551
4948
2651
4927
51
VO
UT
VIN
Tab
le 5
. Min
imu
m C
CO
MP
for
Sta
bili
ty (
nF
)