April 18, 2023 | 1 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Company Profile

Rubber ProcessingEnerzi Microwave Systems Pvt. Ltd.

www.enerzi.co | contact@enerzi.co+91-9035067289 | +91-9880752995

April 18, 2023 | 2 Confidential | Enerzi Microwave Systems Pvt. Ltd.

What Is Microwave Heating?

Molecular Vibrations => Heat Energy => 2 π f ε0 ε” Ei2

VISIBLEULTRAVIOLET

(UV)

INFRARED

(IR)

MICROWAVE

(MW)

RADIO

FREQUENCY

(RF)

R

TA

0.3GHz

300GHz

DESIGNATION FREQUENCY WAVELENGTH

L band 915 MHz 32.78 cm

S band 2450 MHz 12.25 cm

C band 5800 MHz 5.17 cm

April 18, 2023 | 3 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Typical Microwave System

April 18, 2023 | 4 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Selective Heating Economical Heating Rapid Heating Volumetric Heating

Energy efficient Improved Product

Quality Hybrid Heating Low Operating Cost

10 mμ10 mμ

・ Little Grain

・ Higher Bending Stress

370MPa→500MPa

Alumina Test Piece

0200400600800

1000120014001600

0 96 120焼成時間 (Hrs)

焼成

温度

()

℃

Electric Heater

MicrowaveTemp.

( )℃

　　　　 Time (Hours) 　　　　　　Microwave Conventional

24 48 72

Why Microwave ?

April 18, 2023 | 5 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Rubber Processing Products

Sl. No. System/Components Qty.

01 Microwave Generators > 500

02 Continuous MW Rubber Vulcanization Lines 06

03 Continuous MW Ovens 24

04 Hot Air Tunnels 16

05 Cooling Systems 08

06 IR Shock Ovens 09

07 Caterpillers 15

08 Cutting Machine 08

09 Coiling Machines 10

April 18, 2023 | 6 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Continuous Vulcanization Line

Particulars Specifications

Line Size 19m to 45m (L)

Type of profiles Sponge / Solid / Co-extruded

Temperature RT to 300 °C

Conveyer Speed 4-30 m/mins

Throughput 50 to 600 kg/hour

April 18, 2023 | 7 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Infrared Shock Tunnel

Particulars Specifications

Tunnel Size 0.3m (W) x 0.3m (H) x0.9m (L)

Input 35 kVA

Temperature 400 °C to 600 °C

No. of Radiators

10-12

Control Manual / Auto / HMI

April 18, 2023 | 8 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Continuous Microwave Oven

Particulars Specifications

Oven Length 4.4 to 12 m (L)

Throughput 50 to 600 kg/hour

Temperature RT - 300 °C

Conveyor Speed 4-30 m/min

Microwave Power 1.45 kW x (4 to 12 Nos)

April 18, 2023 | 9 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Hot Air Tunnel

Particulars Specifications

Oven Length 5.0 to 30 m (L)

Throughput 50 to 600 kg/hour

Temperature RT - 300 °C

Conveyor Speed 4-30 m/min

Heater Power 1.5 kW x (12 to 25 Nos)

April 18, 2023 | 10 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Cooling System

Particulars Specifications

Machine Length 3.0 to 6.0 m (L)

Throughput 50 to 600 kg/hour

Temperature 5 °C to RT

Drive Speed 4-30 m/min

April 18, 2023 | 11 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Caterpiller

Particulars Specifications

Machine Length 1.2 to 1.8 m (L)

Varieties Single / Double drive type

Drive System VFD with Auto / Manual

Drive Speed 4-30 m/min

April 18, 2023 | 12 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Online Cutting Machine

Particulars Specifications

Machine Size 1.5m (W) x 1.5m (H) x 2.5m (L)

Cut piece length Variable from 0.2 to 100 m

Cutting width 50 to 260 mm

Max. Profile Size 90 mm x 260 mm

April 18, 2023 | 13 Confidential | Enerzi Microwave Systems Pvt. Ltd.

Coiling Machine

Particulars Specifications

Machine Size 1.1m (W) x 1.4m (H) x 1.5m (L)

Coil length Variable from 10 to 100 m

Coil width 0.3 to 1.0 m

Max. Profile Size 90 mm x 260 mm

April 18, 2023 | 14 Confidential | Enerzi Microwave Systems Pvt. Ltd.

“The Performance and operating features are comparable to the imported systems. The implementation of the microwave power supply has

resulted in increased efficiency, better magnetron life and considerable reduction in machine downtime and maintenance.”

- Letter of Appreciation from Managing Director, Cooper Standard Automotive India Pvt. Ltd.,(Metzeler Automotive (I) Profiles Pvt. Ltd.)

Thank You