Microwave Rubber Vulcanization
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Transcript of Microwave Rubber Vulcanization
April 18, 2023 | 1 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Company Profile
Rubber ProcessingEnerzi Microwave Systems Pvt. Ltd.
www.enerzi.co | [email protected]+91-9035067289 | +91-9880752995
April 18, 2023 | 2 Confidential | Enerzi Microwave Systems Pvt. Ltd.
What Is Microwave Heating?
Molecular Vibrations => Heat Energy => 2 π f ε0 ε” Ei2
VISIBLEULTRAVIOLET
(UV)
INFRARED
(IR)
MICROWAVE
(MW)
RADIO
FREQUENCY
(RF)
R
TA
0.3GHz
300GHz
DESIGNATION FREQUENCY WAVELENGTH
L band 915 MHz 32.78 cm
S band 2450 MHz 12.25 cm
C band 5800 MHz 5.17 cm
April 18, 2023 | 3 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Typical Microwave System
April 18, 2023 | 4 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Selective Heating Economical Heating Rapid Heating Volumetric Heating
Energy efficient Improved Product
Quality Hybrid Heating Low Operating Cost
10 mμ10 mμ
・ Little Grain
・ Higher Bending Stress
370MPa→500MPa
Alumina Test Piece
0200400600800
1000120014001600
0 96 120焼成時間 (Hrs)
焼成
温度
()
℃
Electric Heater
MicrowaveTemp.
( )℃
Time (Hours) Microwave Conventional
24 48 72
Why Microwave ?
April 18, 2023 | 5 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Rubber Processing Products
Sl. No. System/Components Qty.
01 Microwave Generators > 500
02 Continuous MW Rubber Vulcanization Lines 06
03 Continuous MW Ovens 24
04 Hot Air Tunnels 16
05 Cooling Systems 08
06 IR Shock Ovens 09
07 Caterpillers 15
08 Cutting Machine 08
09 Coiling Machines 10
April 18, 2023 | 6 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Continuous Vulcanization Line
Particulars Specifications
Line Size 19m to 45m (L)
Type of profiles Sponge / Solid / Co-extruded
Temperature RT to 300 °C
Conveyer Speed 4-30 m/mins
Throughput 50 to 600 kg/hour
April 18, 2023 | 7 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Infrared Shock Tunnel
Particulars Specifications
Tunnel Size 0.3m (W) x 0.3m (H) x0.9m (L)
Input 35 kVA
Temperature 400 °C to 600 °C
No. of Radiators
10-12
Control Manual / Auto / HMI
April 18, 2023 | 8 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Continuous Microwave Oven
Particulars Specifications
Oven Length 4.4 to 12 m (L)
Throughput 50 to 600 kg/hour
Temperature RT - 300 °C
Conveyor Speed 4-30 m/min
Microwave Power 1.45 kW x (4 to 12 Nos)
April 18, 2023 | 9 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Hot Air Tunnel
Particulars Specifications
Oven Length 5.0 to 30 m (L)
Throughput 50 to 600 kg/hour
Temperature RT - 300 °C
Conveyor Speed 4-30 m/min
Heater Power 1.5 kW x (12 to 25 Nos)
April 18, 2023 | 10 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Cooling System
Particulars Specifications
Machine Length 3.0 to 6.0 m (L)
Throughput 50 to 600 kg/hour
Temperature 5 °C to RT
Drive Speed 4-30 m/min
April 18, 2023 | 11 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Caterpiller
Particulars Specifications
Machine Length 1.2 to 1.8 m (L)
Varieties Single / Double drive type
Drive System VFD with Auto / Manual
Drive Speed 4-30 m/min
April 18, 2023 | 12 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Online Cutting Machine
Particulars Specifications
Machine Size 1.5m (W) x 1.5m (H) x 2.5m (L)
Cut piece length Variable from 0.2 to 100 m
Cutting width 50 to 260 mm
Max. Profile Size 90 mm x 260 mm
April 18, 2023 | 13 Confidential | Enerzi Microwave Systems Pvt. Ltd.
Coiling Machine
Particulars Specifications
Machine Size 1.1m (W) x 1.4m (H) x 1.5m (L)
Coil length Variable from 10 to 100 m
Coil width 0.3 to 1.0 m
Max. Profile Size 90 mm x 260 mm
April 18, 2023 | 14 Confidential | Enerzi Microwave Systems Pvt. Ltd.
“The Performance and operating features are comparable to the imported systems. The implementation of the microwave power supply has
resulted in increased efficiency, better magnetron life and considerable reduction in machine downtime and maintenance.”
- Letter of Appreciation from Managing Director, Cooper Standard Automotive India Pvt. Ltd.,(Metzeler Automotive (I) Profiles Pvt. Ltd.)
Thank You