Vibration Monitoring and I - ivepe.gr Ν.CM_VA1_Vibration_Analysis_Cat1.pdf · PDF...
Transcript of Vibration Monitoring and I - ivepe.gr Ν.CM_VA1_Vibration_Analysis_Cat1.pdf · PDF...
Ref: VA1 Flyer Version: V2b Dated: 2015-11-21 Page 1
Vibration Monitoring and
Analysis – Category I
BINDT PCN Accredited to ISO 18436-2
Reduce downtime and increase
productivity by investing in the expertise
of your personnel. Vibration Monitoring is
a cost-effective strategy for condition
monitoring rotating & reciprocating plant.
Course Leader:
Simon Mills BSc(Eng), CEng, CMarEng, MIMarEst, FInstNDT
Managing Director – SpectrumCBM Ltd, UK
VA Category IV BINDT PCN ISO Certified
Chair: ISO TC108/SC5 – CM of machine systems
Chair: BSI GME 21/7 – CM of machines
BINDT Fellow & Council member
Author: BINDT VA Handbook & VA Workbooks
Who Should Attend:
Personnel:
Managers, Engineers, Analysts, Supervisors,
Technicians and Operators who wish to learn
about basic vibration monitoring and analysis in
the areas of Operations, Maintenance,
Engineering, Reliability and Condition Monitoring
for example from the following industries:
■ Aerospace & Aviation
■ Facilities, Banking & Utilities
■ Food & Beverage
■ Manufacturing
■ Mining & Minerals, Cement & Fertilisers
■ Oil & Gas, Petrochemical & Chemical
■ Pharmaceuticals
■ Power Gen, Transmission & Distribution
Course Objectives:
This course is based on the ISO 18436-2:2014
certification program for vibration analyst
category I, and is designed to prepare staff for
the Cat 1 Certification Exam. The course is
accredited to BINDT PCN CM GEN App D.
VA Cat 1 personnel are qualified to perform a
range of simple single-channel machinery
vibration condition monitoring and diagnostics of
machines activities in accordance with ISO 17359
and ISO 13373-1. They are qualified to:
■ know of the basic principles of vibration and
recognize the different units of
measurement;
■ be able to collect reliable data ensuring
appropriate standards of repeatability;
■ be able to identify errors in collected data;
■ be able to retrieve pre-defined measurement
settings for use with VA equipment and
transfer data from an analysis system to a
computer-based system;
■ be able to compare overall or single-value
vibration measurements against pre-
established alert settings;
■ be able to identify deviations from the norm
for single-value vibration values and trends;
■ report on visual observations of equipment
condition
Difficulty Level:
Basic: No prior experience in Vibration Analysis is
required to attend this course.
Course Content:
This course is in accordance with the ISO 18436-2
certification program for VA Category 1. The
following is covered:
Day 1
Introduction Introduction to condition monitoring and simple
failure mode analysis.
■ Task 1: Selecting CM Techniques
Principles of Vibration Basic motion: Period, frequency, amplitude
(peak, peak-to-peak, r.m.s.). Parameters
(displacement, velocity, acceleration). Units, unit
conversions, time & frequency domains.
■ Task 2: Measuring Velocity
■ Task 3: Vibration Waveform Examples (3†)
■ Task 4: Vibration Waveform Descriptors
Introduction to Resonance Methods of finding and avoiding/reducing
resonance.
■ Task 5: Identifying Resonance
■ Task 6: Case History – Main Circ. Pumps
Ref: VA1 Flyer Version: V2b Dated: 2015-11-21 Page 2
Day 2
Data Acquisition – Instrumentation Instrumentation, transducer types, locations &
mounting.
■ Task 7: Choice of Monitoring System
■ Task 8: Recognising Transducer Types
Data Acquisition – Measurement Overall vibration, vibration severity, setting
alarms and taking measurements
■ Task 9: Vibration Severity Exercises (6†)
■ Task 10: Broadband Vibration Fault Exercise
■ Task 11: Setting up & Taking Measurements
Recognising Poor Data Recognising Poor Data
■ Task 12: Recognising Invalid Readings (4†)
Day 3
Monitoring Program Set-up Recognize AC induction motor, basic pump & fan
combinations. Centrifugal & screw compressors,
rolling mills, paper machines, process equipment,
machine tools and simple gearboxes.
■ Task 13: Allocating Measurement Points
■ Task 14: Identifying Machine Components
■ Task 15: Recognising Asset Types
Vibration Frequency & Signal Analysis Be aware of the term FFT and recognize the
following basic FFT terminology: e.g. number of
lines, Fmax and time to sample. Recognize basic
faults, e.g. bearing noise and damage, balance,
looseness and misalignment.
■ Task 16: Recognising Common Faults (3†)
Day 4
Frequency & Signal Analysis – Fault Finding Recognize fault frequencies for pre-set FFT and
simple time waveforms for unbalance, looseness,
misalignment, bearing noise & damage. Be aware
of simple maintenance actions to rectify faults,
e.g. lubrication and alignment.
■ Task 17: Vibration Frequency Analysis (8†)
■ Task 18: Case History – Ball Mill
Course Assessment Course Review & Training Examination
Course Assessment
Optional BINDT PCN VA Cat 1 Exam* * UK only – This can be arranged through SpectrumCBM or
any other BINDT Approved Examination Centre (AEC)
* UK only – Applications should be made to BINDT at least 2
working weeks before the exam date
Note: The BINDT PCN VA Level 1 Exam may be taken
immediately after the training, but the certificate will only be
awarded after 6 months relevant logged VA experience.
Key Learning Outcomes:
After completing this course, you should achieve
the following learning outcomes.
■ Understand the basic language of Vibration
Monitoring (VM)
■ Be aware of a range of available basic VM
techniques
■ Recognise a range of rotating machine types
including: Fans and pumps
■ Recognise a range of Vibration
Instrumentation and Transducers
■ Be able to take measurements & review data
(with pre-set parameters)
■ Be able to recognise a basic set of alarm
conditions (pre-set parameters)
■ Be able to recognise and avoid some types
of poorly taken data
Timing:
4 days including optional BINDT PCN Certification
Exam on last day:
Day 1 - 3: 09:00 – 17:00
Day 4: 09:00 – 15:00
Course Documentation:
A comprehensive task-based workbook
accompanies the course with clear syllabus-based
information and diagrams, pictures and practical
examples:
Ref: VA1 Flyer Version: V2b Dated: 2015-11-21 Page 3
Testimonials: "Very knowledgeable and an excellent instructor"
Rotating Equipment Engineer UK (Offshore Petrochem)
"Very good notes and well delivered course"
Reliability Engineer, UK (Offshore Petrochem)
"Good delivery & presentation"
Power Plant Engineer, Malaysia (Power Industry)
"Very good at making a complicated subject
simple"
Reliability Engineer, UK (Cement)
"The course was very informative, very clearly
explained. Good detailed instruction."
Rotating Equipment Engineer, UK (Offshore Petrochem)
"Very Good - lots of experience & good at getting
examples across"
Maintenance Engineer, UK (Port & Ship Handling)
"Very good, obviously very experienced in the
field"
Senior Consultant, Ireland (Consultancy)
SpectrumCBM offers training covering all
aspects of condition based maintenance,
to address technical and managerial
needs from shop floor to boardroom.
References:
The course is based on the BINDT Vibration
Monitoring & Analysis Handbook and ISO
Standards including:
ISO 18436-2:2014
ISO 17359:2011
ISO 13373-1:2002