UNECS-2000 UNECS-3000A Compact High-Speed Spectroscopic Ellipsometer Components Division, ULVAC,...
-
Upload
bryan-mccormick -
Category
Documents
-
view
215 -
download
1
Transcript of UNECS-2000 UNECS-3000A Compact High-Speed Spectroscopic Ellipsometer Components Division, ULVAC,...
UNECS-2000UNECS-3000A
Compact High-Speed Spectroscopic Ellipsometer
Components Division,
ULVAC, Inc
UNECS series
23/04/18 2
UNECS (小型)資料
UNECS-3000AΦ300mm auto-mapping type
UNECS-2000Φ200mm motorized type
UNECS series is the most advanced ellipsometer which utilizes high-order retarders. It achieve high-speed measurement, downsizing of sensor head and excellent cost performance, which are difficult for other conventional models. It features a motorized stage and makes high-precision measurement with simple operation.
Application
23/04/18 3
UNECS (小型)資料
Industry, field Measurement object
Semiconductor
High-k SiO2, Si3N4, SiNx, SiON, HfO2, Ta2O5...( )Low-k SiOC, SiOF...( )Lithographic AR, BARC, SiOxNy, Resists, Mask...( )Semiconductor epitaxial Poly-Si, a-Si, SOI, SiGe, OPO, SiC, GaN...( )Ultrathin metal film AL, Cu, Cr, No, W, Pt, TiN, TaN, A Cu...( l )
Display
TFT ITO, SiNx, a-Si, Resists, SiOx, Polymide...( )CF RGB, Polymide, ITO, CrO2...( )OLED A 3, CuPc, Organic Layers...(lQ )PDP Mgo, ITO, AL2O3...( )
Solar cells Thin- film TCO, a- Si, μ c- Si , CIGS( )
Optics Hi/ Lo Stacks, Antireflection coating, Protective film, Decorative coating
Storage AL2O3, Ta2O5, DLC, MO materials, AlN
Communication SiOx, Al2O3, Ta2O5, TiO2
Measurement data example (SiO2, resists)
23/04/18 4
UNECS (小型)資料
Measured
value*1)
Repeatability σ
SiO2 thickness 1.96 nm 0.03 nm
Measured value*1)
Repeatability σ
Resists thickness(Designed value 50nm)
50.95 nm 0.05 nm
Resists refractive index *2)
1.576 0.02
Measured
value*1)
Repeatability σ
Resists thickness(Designed value 50nm)
48.17 nm 0.72 nm
BARC thickness(Designed value 65nm)
67.16 nm 0.76 nm
Measured
value*1)
Repeatability σ
Top coating thickness(designed value 30nm)
28.79 nm 0.05 nm
Top coating refractive index *2)
1.342 0.001
Si substrate
SiO2(1) SiO2 single-layer filmSi substrate
Resists(2) Resists single-layer film
Remarks: Repeatability is the standard deviation of 10 times consecutive measurements (1σ).
Si substrate
BARC
Resists(3) Resists/ BARC 2 layer film
Si substrate
BARC
Resists
Top coating(4) Resists 3 layer film
( thickness and refractive index simultaneous measurement )
( thickness and refractive index simultaneous measurement )
Remarks: ‘Dektak’ is ULVAC bland stylus thickness gauge.
(1) OLED : Alq3 / Glass single-layer film
(2) Thin-film PV : SiO2 / μc-Si / Glass 3 layer filmGlass
substrate
μc-Si
SiO2
Glass substrate
Alq3
Sample A B C
Measurement object μc-Si SiO2
μc-Si +SiO2
μc-Si SiO2 μc-Si
+SiO2
μc-Si SiO2 μc-Si
+SiO2
UNECS measured
value 509.9 18.2 528.1 523.2 13.8 537.0 518.8 21.7 540.4
Dektak measured
value - - 525.4 - - 541.4 - - 546.3
Sample A B C D
Measurement object
Refractive index
Thickness Refractive index
Thickness Refractive index
Thickness Refractive index
Thickness
N D(nm) N D(nm) N D(nm) N D(nm)
UNECS measured value 1.712 118.5 1.728 115.8 1.731 115.0 1.729 112.1
Dektak measured value - 118.4 - 111.8 - 116.1 - 109.3
Measurement data example (OLED, PV)
23/04/18 5
UNECS (小型)資料
Measurement data example (Single-layer film)
23/04/18 6
UNECS (小型)資料
Measured
value*1)
Repeatability σ
SiO2 thickness 1.96 nm 0.03 nm
Measured value*1)
Repeatability σ
Resists thickness(Designed value 50nm)
50.95 nm 0.05 nm
Resists refractive index *2)
1.576 0.02
Si substrate
SiO2(1) SiO2 single-layer filmSi substrate
Resists
110
105
100
95
90
85
80
[d
eg
]
720680640600Wavelength [nm]
35
30
25
20
15
10
5
[d
eg
]
Experiment Fitted curve
180
175
170
165
160
155
150
[d
eg
]
720680640600Wavelength [nm]
35
30
25
20
15
10
5
[de
g]
Experiment Fitted curve
(2) Resists single-layer film( thickness and refractive index
simultaneous measurement )
Remarks: Repeatability is the standard deviation of 10 times consecutive measurements (1σ).
Measurement data example (Multilayer film)
23/04/18 7
UNECS (小型)資料
Measured value*1)
Repeatability σ
Resists thickness(Designed value 50nm)
48.17 nm 0.72 nm
BARC thickness(Designed value 65nm)
67.16 nm 0.76 nm
Measured
value*1)
Repeatability σ
Top coating thickness(Designed value 30nm)
28.79 nm 0.05 nm
Top coating refractive index *2)
1.342 0.001
Si substrate
BARC
Resists
Si substrate
BARC
Resists
Top coating
350
300
250
200
150
100
50
0
[deg
]720680640600
Wavelength [nm]
100
80
60
40
20
[deg]
Experiment Fitted curve80
60
40
20
0
[d
eg
]
720680640600Wavelength [nm]
100
80
60
40
20
[d
eg
]
Experiment Fitted curve
(2 layer simultaneous measurement)
(3) Resists/BARC 2 layer film (4) Resists 3 layer film(Top coating thickness and refractive index
simultaneous measurement)
Remarks: Repeatability is the standard deviation of 10 times consecutive measurements (1σ).
23/04/18 8
The film thickness distribution can be visually checked since the measurement result is displayed in 2D color map.
R-θ mode 106 points measurement of SiO2 film on Φ300mm Si substrate
X-Y mode R-θ mode
Evaluation time can be significantly reduced by high-speed measurement and auto mapping function.
Auto mapping function
120sec (including stage travelling time)
Less than 1/5 of other conventional models!
UNECS-3000A has Φ300mm auto mapping function. The film thickness distribution on the substrate can be measured quickly and automatically by the combination of high-speed measurement and auto mapping function.
①Measurement positionSet the measurement coordinate. ・ R-θ (Radius-angle) mode ・ X-Y (Vertical-horizontal) mode
②Measurement resultDisplay measurement result (thickness, refractive index, etc) real time.
①②
Auto mapping function
23/04/18 9
UNECS (小型)資料
UNECS-3000A has Φ300mm auto R-θ stage. The positions set in the program are measured by auto mapping. The film thickness distribution on the substrate can be measured quickly and automatically by the combination of high-speed measurement and auto mapping function.
Unload positionLoad position
R-θ stage which has position pins and a vacuum chuck function for φ100, 125, 150, 200, 300mm wafer.
Auto mapping function
23/04/18 10
UNECS (小型)資料
Measurement repeatability
23/04/18 11
UNECS (小型)資料
Si substrate
SiO2
Standard sample(SiO2/Si)
Thickness : 205.7±0.7nm Refractive index: 1.460
(wavelength: 633nm)
Repeat No. Thickness (nm)Refractive index(633nm)
1 205.6 1.4592 205.7 1.4593 205.5 1.4584 205.6 1.4595 205.5 1.4596 205.6 1.4597 205.6 1.4598 205.7 1.4589 205.6 1.45910 205.6 1.458
Average 205.6 1.459Max 205.7 1.459Min 205.5 1.458
Standard deviation 0.050 0.0003Standard deviation (%) 0.02% 0.02%
Excellent measurement repeatability was achieved simultaneously with ultra high-speed measurement.
Material table file containing the optical constants of film or substrate is saved in advance. So users can easily edit and add material table files by themselves.
Material table file
23/04/18 12
UNECS (小型)資料
23/04/18 13
UNECS series is the high-speed spectroscopic ellipsometer which can evaluate quickly the thickness and the distribution of optical constants of thin film with high-speed measurement utilizing snapshot method and auto mapping function (*1).High-speed and high precision evaluation of the distribution is possible with simple recipe setting.High-speed measurement
Snapshot method measurement of spectroscopic ellipsometry using high-order retarders makes high-speed measurement which has not been possible by conventional method.
Compact designThe sizes of emitter and receiver of sensor unit are very small due to the spectroscopic ellipsometer by utilizing high-order retarders.
Excellent cost performanceOther than the main measurement unit with a Φ300mm(*1)/Φ200mm(*2) motorized stage, a laptop PC with data analysis software is configured as a standard accessory.
Customized material tableUsers can easily edit and add material table files by themselves.
Auto mapping function (*1)UNECS-3000A hasφ300mm auto mapping function.
Multilayer film measurementIt is possible to measure multilayer film thickness up to 6 layers.
Features of UNECS series
*1 : UNECS-3000A*2 : UNECS-2000
System configuration
23/04/18 14
UNECS (小型)資料
■■ Standard system configurationMain unit (with motorized stage, light source, spectrometer inside)Controller (separate UNECS-3000A )Laptop PC for control, data analysis software
■■OptionalStandard sample(100nm, SiO2/Si)
+
Easy set-up by connecting main unit and PC by 2 of USB cables.Data analysis software is operable off line.
←UNECS-3000A
UNECS-2000→
Phase modulation type
~ V
Polarization characteristic of optical element by electrical control
Conventional method
23/04/18 15
UNECS (小型)資料
Element rotation type
Polarization characteristic control by rotating optical element
Because mechanical or electrical polarization characteristic control,
The construction of sensor is complicated and the size is big.
Measurement time is long.
It is hard to miniaturize sensor and reduce measurement time!
UNECS adopts spectroscopic ellipsometry using high-order retarders, it makes instantaneous measurement at the snapshot since the spectrum which is obtained by polarization interference changes depending on the wavelength.
It needs no mechanical or electrical components for polarization control which other conventional models have.
Ultra high-speed measurement(Min.20ms~)
Compact design
Maintenance free
50mm
Measurement method of UNECS
23/04/18 16
UNECS (小型)資料
Emitter ReceiverOptical fiber
AnalyzerRetarder 2 Sample
Spectrometer
Retarder 1
Light polarizer
Halogen lamp
23/04/18 17
UNECS-2000 basic specificationUNECS-2000 basic specification
※1 The semitransparent film is the upper bound in the measurement film thickness.※2 When only the film thickness value is assumed to be a fitting parameter, and the SiO2 film (about 100nm) on the Si substrate is measured.※3 When SiO2 single-layer film on Si wafer is measured.※4 Standard deviation (1σ) when measuring it continuousness ten times.※5 Material data can be added by the user.
Spectroscopic ellipsometry
Transparent film and semitrnsparent film
530 750[nm]~Halogen lamp
100[W]φ 1mm (On the substrate: 1[mm]× 3[mm])
Film thickness: Maximum 6 layersFilm thickness & optical palameter: 1 layer (Only the top layer)
70 fix゜0.1[nm]1[ ] 2 μnm ~ [ m]20ms 3000ms (setting is possible)~300ms
Si,SiO2,Si3N4,a- Si,BK7,Ta,Cu,Au,Ni,W, etc.
φ 210 mm[ ]φ 200 mm[ ]
r 0 100 mm Motor drive~ [ ]θ 0 359 Motor drive~ [゚]Z 0 10 mm Manual~ [ ]
①Ψ λ and Δ λ measurement( ) ( )②Setting of material data file③Calculation of film thickness(D), refractive index(N), extinction coefficient(K)
( type)× 2USBBNotebook type
500 )× 515( )× 410( ) mm PC is excludedW D H[ ]40 PC is excluded[kg]AC100[ ] Max 3[A] 50/ 60[Hz]V ,
Light source power
Spot size
Multilayer film measurement
Meausrement method
Light source
Wavelength range
Analysis time*2
Material data file*5
Sample stage size
Maximum sample size
Angle of incidence
Film thickness repeatability*2*3*4
Film thickness measurement range*3
Sampling time*3
Films for measurement*1
Control PC
Weight
Power
Stage
Software function
Interface
Dimentions
23/04/18 18
・ Sampling time : 20ms ~ ・ Analysis time : 300ms・ Sampling + Analysis: 320ms ~
Spectroscopic ellipsometry
Transparent and semitransparent film
530 750[nm]~Halogen lamp
φ 1mm (On substrate: 1[mm]× 3[mm])Film thickness: Max 6 layerFilm thickness and optical parameter: 1 layer (Only the toplayer)70 fix゜0.1[nm]1[ ] 2 μnm ~ [ m]20ms 3000ms (setting is possible)~300ms
Si,SiO2,Si3N4,a- Si,BK7,Ta,Cu,Au,Ni,W, etc.
φ 310 mm[ ]φ 300 mm[ ]Maximum 200 points
R 0 150 mm Programable motor drive: resolution 0.1mm~ [ ]θ 0 359.9 Programable motor drive: resolution 0.1°~ [゚]Z 0 30 mm Motor drive: auto adjust~ [ ]
Notebook typeMeasurement main unit: 450( )× 620( )× 370( ) mm PC is excludedW D H[ ]
Controller: 204(W)× 500 D)× 509 H)[mm]( (Measurement main unit: 31[kg]Controller: 19[kg]
Dimentions
Weight
Auto multi points measurement
Stage
Control PC
Material data file*5
Sample stage size
Maximum sample size
Spot size
Multilayer film measurement
Angle of incidenceFilm thickness Repeatability*2*3*4
Film thickness measurement range*3
Measurement method
Film for measurement*1
Wavelength
Light source
Sampling time*3
Analysis time*2
UNECS-3000A basic specification
※1 The semitransparent film is the upper bound in the measurement film thickness.※2 When only the film thickness value is assumed to be a fitting parameter, and the SiO2 film (about 100nm) on the Si substrate is measured.※3 When SiO2 single-layer film on Si wafer is measured.※4 Standard deviation (1σ) when measuring it continuousness ten times.※5 Material data can be added by the user.