Solid works costing overview and details-10-13-2011a

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SolidWorks Costing: Overview

Craig Therrien | DS SolidWorks Corp

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Re: 10-13-2011

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Topics

SolidWorks Tools and Your Company Objectives SolidWorks Costing: Key Features SolidWorks Costing: Key Benefits

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SolidWorks “Tools”

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Your company objectives?

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Create new and innovative products

Company Objective:

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Increase reliability and quality

Company Objective:

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Managing data and processes

Company Objective:

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Reduce time to market by improved collaboration

Company Objective:

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Reduce environmental impact

Corporate Objective:

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SolidWorks: a Toolset

Simulate

Publish

Design

Manage

Sustain

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Reduce Cost

Corporate Objective:

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Automatic manufacturing cost estimates

What is SolidWorks Costing?

•“Sheet Metal” and “Machined Part” Costing•Costs update with every part change•Compare design cost•Customizable manufacturing templates

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Key Feature: Instant estimates & compare change impact

SolidWorks Costing – Cost Impact

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Key Feature: Quickly output reports

SolidWorks Costing - Reports

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Key Feature: Simulate internal and outsourced manufacturing facilities

SolidWorks Costing – Customizable Templates

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Key Feature: Display costs in BOM and Assembly Visualization

SolidWorks Costing – Assembly Roll-up

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Demonstration

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SolidWorks Costing: Key Benefits

•For Management and Executives:•Hit cost targets and maintain healthy profit margins•Break barriers between manufacturing and design

•For Designers, Engineers and Engineering Managers: •“Design for Cost” upfront, eliminate need to “Redesign for Cost” later•Make design decisions based on cost of manufacturing a design•Faster and more repeatable than quotes from external and internal manufacturing

•For Manufacturers:•“Instant quotes” - not just fast, instantaneous manufacturing quotes for customers•Much faster than spreadsheets, counting features and other forms of manual quoting•Much more repeatable and accurate than “rule of thumb” estimates•Accurate to manufacturing data provided in the customizable templates

Key benefits for management, designers/engineers and manufacturers

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Thank you

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n Ι ALTERNATE PRESENTATION

for TECHNICAL: DESIGNERS and MANUFACTURERS

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SolidWorks Costing: Details

Re: 10-13-2011

Craig Therrien | DS SolidWorks Corp

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Topics

SolidWorks Costing

•What is SolidWorks Costing?•Benefits of SolidWorks Costing•Why Focus on Costing?•How does SolidWorks Costing Work?•Demonstration•What our Customers are saying about Costing•What Costing Can Do - Summary

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What is SolidWorks Costing?


•Automatic “Sheet Metal” and “Machined Part” Cost Estimation•Costs update automatically with every part change•New in SolidWorks 2012 Professional•What you can do:

•Compare costs to manufacture different designs•Compare manufacturing vendors and processes•Compare different materials and thicknesses•Output detailed cost estimate reports•Assembly Cost Roll-Up in BOM •View Costs with Assembly Visualization

•Customizability:•Default costing templates provided, but can be...•Easily customized to simulate any manufacturer

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Benefits of SolidWorks Costing – CBI’s

Design for Cost, speed, repeatability and accuracy of estimates

•For Management and Executives:•Hit cost targets and maintain healthy profit margins•Break barriers between manufacturing and design – uses data provided by

manufacturing to determine costs•For Designers, Engineers and Engineering Managers:

•“Design for Cost” upfront, and eliminate need to “Redesign for Cost” later•Make design decisions based on cost of manufacturing a design•Faster and more repeatable than quotes from external and internal manufacturing

•For Manufacturers:•“Instant quotes” - not just fast, instantaneous manufacturing quotes for customers•Much faster than spreadsheets, counting features and other forms of manual quoting•Much more repeatable and accurate than “rule of thumb” estimates•Accurate to manufacturing data provided in the customizable templates

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Why Focus On Cost Estimation?

Our Customers Spend Much of their Time Redesigning for Cost

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Why Focus on Cost Estimation?

Part Cost Checks During Design Catch Cost Overruns Before Going to Manufacturing

•Advantages of Cost Tracking During Design•Prevent designs that cost too much to manufacture•Reduce, or even eliminate, the need to redesign for cost

•Traditional Costing Methods•Historical: Rely on cost data from older designs•Quotes: Quotes from inside manufacturing department or outside vendors•Count Features: Tally up part manufacturing “features” (i.e. hole, pocket, chamfer) and

estimate the cost per feature in spreadsheets•“Eyeball” estimates: “I’d say about…”

•Problems with Traditional Costing Methods•Too slow•Can’t find the historical cost data•Too manual, tedious, and error-prone•Often not repeatable, consistent or accurate•Too much data to manage

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How Does SolidWorks Costing Work?


•Evaluate part for “manufacturing” processes to make part•Examples: milled pockets, face milling, punches,

waterjet cut paths, drilled holes•Costing Manager – display of manufacturing processes•Costing Task Pane – inputs and Cost breakdown•Costing templates

•Costing data contained in Costing Templates•Labor & material costs, machining parameters, etc. •Easily customizable default costing templates

•Special capabilities•Library features can be assigned costs•Over-ride any costs manually•Modify any manufacturing process•Custom operations: i.e. paint, de-burr, shipping, etc.•Setup costs and automatic setup determination•Output reports•Cost rollup – BOM and Assembly Visualization

Costing Template contains manufacturing information

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Demonstration

Sheet Metal and Machined Part Costing – Typical Session

•Sheet Metal Costing – Typical Design Session•Machined Part Costing – Typical Design Session•Assembly Visualization – Display “calculated cost” property•BOM – Display “calculated cost” property

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What Our Customers are Saying about Costing

Allowing customers to fundamentally change the way they work

“The time saved with SolidWorks Costing will permit me to refine the design further and provide the most economical solution for my customer.” —Kevin Bouwman, Valley Dairy Farm Automation

“SolidWorks Costing calculates my manufacturing costs automatically while I’m designing so that I can hit key cost goals … and allows me to spend more time designing.” —Rick Morse, Pearce Processing Systems

“…SolidWorks Costing …has decreased my time per day spent quoting from 5 hours to about 40 minutes…” —Dayne Peruzzi, President PMS Manufactured Products

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What SolidWorks Costing Can Do

Costing Can Do’s

•Both – Costing estimation directly from any 3D model – no pre-processing needed•Sheet Metal Costing - Manufacturing Processes Supported

•Materials and thicknesses•Automatic blank sizing•Cut Path: i.e. laser, waterjet, plasma•Brake Bending: bends, hems, etc.•Library Features: assign costs to library features, punches, etc•Custom Operations: i.e. paint, inspect, ship, heat treat, punch, weld, etc.•Set Up Costs: machine setups, ERP data entry, etc.

•Machined Parts Costing – Manufacturing Processes Supported•Materials, including plate thicknesses•Plate Cut Path: i.e. laser, waterjet, plasma•Milling: Face mill, ball end mill, chamfer mill, flat end mill•Drilling: drilling, tapping, reaming, countersink, counterbore•Library Features: assign costs to library features, bores, etc.•Custom Operations: i.e. paint, inspect, ship, heat treat, etc.•Set Up Costs: machine setups, ERP data entry, etc.

•Manually Over-ride any Costs•Report

•Outputs a customizable Costing report •BOM & Assembly Visualization

•Cost roll-up in BOM and Assembly Visualization•New “Calculated Cost” Property in parts

Solid works costing overview and details-10-13-2011a

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Transcript of Solid works costing overview and details-10-13-2011a