Overall Heat Transfer Coefficient for Double-Pipe Heat...

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Heat Exchanger CM3215 Lecture Morrison 11/5/2014 1 CM3215 Fundamentals of Chemical Engineering Laboratory Professor Faith Morrison Department of Chemical Engineering Michigan Technological University Overall Heat Transfer Coefficient for Double-Pipe Heat Exchanger © Faith A. Morrison, Michigan Tech U. Double-Pipe Heat Exchangers © Faith A. Morrison, Michigan Tech U. •Simplest type of heat exchanger •Total heat transferred proportional to the log-mean temperature difference •Counter-current shown; co-current also possible CM3215 Fundamentals of Chemical Engineering Laboratory 1 T 2 T 1 T 2 T cold less cold less hot hot 1 T 2 T 1 T 2 T cold less cold less hot hot cold side hot side

Transcript of Overall Heat Transfer Coefficient for Double-Pipe Heat...

Page 1: Overall Heat Transfer Coefficient for Double-Pipe Heat ...pages.mtu.edu/~fmorriso/.../Lectures/CM3215_Lecture8HeatExch_Fall2… · Overall Heat Transfer Coefficient for Double-Pipe

Heat Exchanger CM3215 Lecture Morrison 11/5/2014

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CM3215

Fundamentals of Chemical Engineering Laboratory

Professor Faith Morrison

Department of Chemical EngineeringMichigan Technological University

Overall Heat Transfer Coefficient for Double-Pipe

Heat Exchanger

© Faith A. Morrison, Michigan Tech U.

Double-Pipe Heat Exchangers

© Faith A. Morrison, Michigan Tech U.

•Simplest type of heat exchanger

•Total heat transferred proportional to the log-mean temperature difference

•Counter-current shown; co-current also possible

CM3215 Fundamentals of Chemical Engineering Laboratory

1T

2T

1T 2Tcold less cold

less hot

hot

1T

2T

1T 2Tcold less cold

less hot

hot

cold side

hot side

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Heat Exchanger CM3215 Lecture Morrison 11/5/2014

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Double-Pipe Heat Exchangers

© Faith A. Morrison, Michigan Tech U.

Steady state macroscopic energy balance on:

•Inside

•Outside

•Overall

CM3215 Fundamentals of Chemical Engineering Laboratory

1T

2T

1T 2Tcold less cold

less hot

hot

1T

2T

1T 2Tcold less cold

less hot

hot

Covered in CM3110 Transport Processes I

• driving force for heat transfer

• Δ varies down the length of the heat exchanger (HE)

• Amount of heat transferred varies down the length of the HE

Double-Pipe Heat Exchangers

© Faith A. Morrison, Michigan Tech U.

CM3215 Fundamentals of Chemical Engineering Laboratory

1T

2T

1T 2Tcold less cold

less hot

hot

1T

2T

1T 2Tcold less cold

less hot

hot

Δ Δ

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Heat Exchanger CM3215 Lecture Morrison 11/5/2014

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• driving force for heat transfer

• Δ varies down the length of the heat exchanger (HE)

• Amount of heat transferred varies down the length of the HE

Double-Pipe Heat Exchangers

© Faith A. Morrison, Michigan Tech U.

CM3215 Fundamentals of Chemical Engineering Laboratory

1T

2T

1T 2Tcold less cold

less hot

hot

1T

2T

1T 2Tcold less cold

less hot

hot

Δ Δ

The overall heat transferred is

governed by the average driving force, Δ

The correct average driving force (as we

show in CM3110) is the log mean

Comes from considering the energy balances)

© Faith A. Morrison, Michigan Tech U.

Driving temperature

difference at the left side of heat

exchanger

Driving temperature difference at the right side of heat exchanger

1 1 2 2

1 1

2 2

lnlm

T T T TT

T T

T T

Note: the log-mean average temperature driving force will be a

number between these two T’s

Log Mean Driving Force

CM3215 Fundamentals of Chemical Engineering Laboratory

The overall heat transferred is governed by the log mean driving force

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Heat Exchanger CM3215 Lecture Morrison 11/5/2014

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• Total Heat Transferred given by

• The HE is characterized by its overall heat transfer coefficient,

© Faith A. Morrison, Michigan Tech U.

1T

2T

2T1T

Δ

2 Δ

≡Δ

Double-Pipe Heat Exchangers

CM3215 Fundamentals of Chemical Engineering Laboratory

CM3215 Fundamentals of Chemical Engineering Laboratory

From the Equipment Schedule (see website):

© Faith A. Morrison, Michigan Tech U.

Where do we get ?

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Heat Exchanger CM3215 Lecture Morrison 11/5/2014

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CM3215 Fundamentals of Chemical Engineering Laboratory

We will record data (and first calculations) on the white board in class – be prepared to do so

© Faith A. Morrison, Michigan Tech U.

• Temperatures

• ΔT

• Heat flow (steam side)

• Heat flow (water side)

• , water side

• , steam side

Answer the SurveyMonkey (or Google forms) to submit your data – be prompt!

CM3215 Fundamentals of Chemical Engineering Laboratory

We will record data (and first calculations) on the white board in class – be prepared to do so

© Faith A. Morrison, Michigan Tech U.

• Temperatures

• ΔT

• Heat flow (steam side)

• Heat flow (water side)

• , water side

• , steam side

Answer the SurveyMonkey (or Google forms) to submit your data – be prompt!

How do we measure ?

Two ways:

• Water side

• Steam side

• Perform Macroscopic Energy Balances to obtain

Page 6: Overall Heat Transfer Coefficient for Double-Pipe Heat ...pages.mtu.edu/~fmorriso/.../Lectures/CM3215_Lecture8HeatExch_Fall2… · Overall Heat Transfer Coefficient for Double-Pipe

Heat Exchanger CM3215 Lecture Morrison 11/5/2014

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CM3215 Fundamentals of Chemical Engineering Laboratory

We will record data (and first calculations) on the white board in class – be prepared to do so

© Faith A. Morrison, Michigan Tech U.

• Temperatures

• ΔT

• Heat flow (steam side)

• Heat flow (water side)

• , water side

• , steam side

Answer the SurveyMonkey (or Google forms) to submit your data – be prompt!

How do we measure ?

Two ways:

• Water side

• Steam side

• Perform Macroscopic Energy Balances to obtain

Macro-E-Balance comes from CM2110 and CM2120;

see our handout page for Dr. Morrison’s E- Balance Notes: www.chem.mtu.edu/~fmorriso/cm310/Energy_Balance_Notes_2008.pdf

CM3215 Fundamentals of Chemical Engineering Laboratory

Report 6: Overall Heat Transfer Coefficient for Double-Pipe Heat Exchanger

•Pump water through inner pipe of double-pipe heat exchanger

•Flow steam through outer pipe of double-pipe heat exchanger

•Allow to come to steady state (monitor; prove steady state)

•Measure appropriate temperatures, flow rates and replicates

•Share raw data with classmates; use all data from your lab station across 5 lab sections

•Calculate and report overall heat transfer coefficient; use two different methods

•Report the process of achieving steady state

•Address all objectives in assignment memo

© Faith A. Morrison, Michigan Tech U.

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Heat Exchanger CM3215 Lecture Morrison 11/5/2014

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© Faith A. Morrison, Michigan Tech U.

Pneumatic Valve Position

© Faith A. Morrison, Michigan Tech U.

Note: The position of the valve stem is read from a set of notches based on 1/8th distance per notch:

CLO

SE

D

x= fraction open

78

38

68

48

28

18

0

(compare to a 12 inch ruler)

58

(5.5)/8ths open

88

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Heat Exchanger CM3215 Lecture Morrison 11/5/2014

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CM3215 Fundamentals of Chemical Engineering Laboratory

© Faith A. Morrison, Michigan Tech U.

Prelab Assignment:

• Review the following: concept of the double-pipe heat exchanger, the overall heat transfer coefficient, logarithmic mean temperature difference and purpose and operation of steam traps.

• Calculate the heat transfer area of the double pipe heat exchanger in the lab. Base your calculation on the outside area of the inside pipe.

• Fit the latent heat of vaporization of steam over a reasonable temperature range (near atmospheric pressure) to an empirical function

• Be prepared to make some trial calculations

• Prepare a safety section