Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee...

46
Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet Pipe ( b) Vena contracta Flow separation at cor ner Separated flow Separated flow Q Pipe entrance or exit Sudden expansion or contraction Bends, elbows, tees, and other fittings Valves, open or partially closed Gradual expansions or contractions

Transcript of Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee...

Page 1: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Minor Losses (Local)

Pump

Tee Valve

Outlet

Elbow

Inlet

Pipe

(b)

Vena contracta

Flow separationat corner

Separated flow

Separatedflow

Q

Pipe entrance or exit

Sudden expansion or contraction

Bends, elbows, tees, and other fittings

Valves, open or partially closed

Gradual expansions or contractions

Page 2: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is
Page 3: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

h h h mf +=λtotal loss = H1 – H2

friction loss: hf = f * (L/D) * (V2/2g)

minor loss: hm = KL (V2/2g)

KL is the loss coefficient

For each pipe segment (i.e. reaches along which pipe diameter remains constant) there may be several minor losses.

Total Head Loss

Page 4: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is
Page 5: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is
Page 6: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is
Page 7: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Flow in an elbow.

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Page 9: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Expanding Flows

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2211 AVAVQ ==

Experiments show that the pressureAt 3-3 is equal to P1.

Ignoring the friction force

Page 11: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Expanding flow

Continuity eq.:

Momentum eq. In x-direction:

2211 AVAVQ ==

)VVV(g

1)pp(

)VV(QA)pp(

2122

21

12221

−=γ

−ρ=−

Energy eq.:

m

222

2

211

1 hg2

Vpz

g2

Vpz ++

γ+=+

γ+

g2

VVpph

22

2121

m

−+

γ

−=

g2

VKh,

g2

V1

D

Dh

D

DV

A

AVV ,

g2

)VV(h

21

mm

21

22

2

1m

22

211

2

112

212

m

=

=

==−

=

Page 12: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

g2

VKh

2

mm =

Deterination of Local

Loss (hm):

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Friction loss for non-circular conduits

P

ARh =

DDh =

g2

V

D

Lfh

2

f =

ν=

VDRe

ε=

D,Rff e

Circular

P

ARh =

hh R4D =

g2

V

D

Lfh

2

hf =

ν=

VDR h

e

ε=

he

D,Rff

Non-circular

Page 14: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Friction loss for non-circular conduits

1 212 PPfor =

12 AA <

DDh <

12 VV >

121e2eh

ffRRandDD

>⇒≈ε

1f2fhh >

Page 15: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Hydraulic

Diameter

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Example

Water flows from the basement to the second floor through the 2 cm diameter copper pipe (a drawn tubing) at a rate of Q = 0.8 lt/s and exits through a faucet of diameter 1.3 cm as shown in figure. Determine the pressure at point 1 if :

a) viscous effects are neglected,

b) the only losses included are major losses

c) all losses are included

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s/m546.210*1416.3

0008.0

A

QV

4===

4

610*5.445062

10*13.1

02.0*546.2VDRe ===

ν=

− flow is turbulent

a) Energy equation between (1) and (9)

91 HH =

9

9

2

9

11

2

1 zP

g2

Vz

P

g2

V+

γ+=+

γ+ s/m546.2VV1 == , s/m027.6

A

QV

9

9 ==

+

−γ= 9

2

1

2

9

1 zg2

VVP

kPa6.94Pa5.9457812.881.9*2

546.2027.69810P

22

1 ==

+

−=

m12.8zwithComparem64.9P1 ==γ

Q = 0.8 lt/s

Pipe diameter = 2cm

Viscosity = 1.13 * 10-6 m2/sn

Pressure at point 1?????

Page 18: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

γ

b) 9f1 HhH =−

++

−γ=

g2

V

D

Lfz

g2

VVP

2

9

2

1

2

9

1

drawn tubing, ε = 0.00016 cm ε /D =8.10

-5 , Re =45062

Ltotal = 4.6 + 3*6 = 22.6 m

f = 0.0215

m17.67γ

PkPa173.3173320PaP

9.81*2

2.546*

0.02

22.60.02158.12

9.81*2

2.5466.0279810P

11

222

1

===

++

−=

Page 19: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Moody diagram. (From L.F. Moody, Trans. ASME, Vol.66,1944.) (Note: If e/D = 0.01

and Re = 104, the dot locates ƒ = 0.043.)

........................

Page 20: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

m23.38γ

PkPa229.4229390.3PaP

9.81*2

2.54617.3

9.81*2

2.546

0.02

22.60.02158.12

9.81*2

2.5466.0279810P

17.32101.50.40.41.51.5K

2g

VK

2g

V

D

Lfz

2g

VVγP

H2g

VKhHc)

11

2222

1

i

2

i

2

9

2

1

2

9

1

9

8

2

2

iL1

===

+⋅++

−=

=++++++=

+++

−=

=−−

Page 21: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

This pressure drop (229.4 kPa) calculated by

including all losses should be the most realistic

answer of the three cases considered.

Comparison:

hl=0 hl=hf hl=hf+hm

P1 (kPa) 94.6 173.3 229.4

P1/γγγγ (m) 9.64 17.67 23.38

Page 22: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Piping Networks

• Two general types of networks

– Pipes in series

• Volume flow rate is constant

• Head loss is the summation of components

– Pipes in parallel

• Volume flow rate is the sum of the components

• Pressure loss across all branches is the same

Page 23: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Pipes in Series

BA QQ =

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Pipes in Series

• For pipes connected in series:

• Q=constant QA=Q1=Q2= ----- =Qn=QB

• But the head loss is additive:

• hl=∑hfi+ ∑hmi, i=1,2,....,n

Where hfi is the frictional loss in i-th pipe, and hmi is the local loss in i-th pipe.

Page 25: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Example • Given a three-pipe series system as shown below. The total

pressure drop is pA-pB = 150 kPa, and the elevation drop is zA-zB = 5 m. The pipe data are

• The fluid is water (ρ= 1000 kg/m3 , ν= 1.02x10-6 m2/s). Calculate the flow rate Q (m3/hr). Neglect minor losses.

pipe L (m) D (cm) ε (mm) 1 100 8 0.24 2 150 6 0.12 3 80 4 0.20

Page 26: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

∑ ∑++= mfBA hhHH

g2

V

D

Lf

g2

V

D

Lf

g2

V

D

Lfz

P

g2

Vz

P

g2

V2

3

3

33

2

2

2

22

2

1

1

11B

B

2

BA

A

2

A ++++γ

+=+γ

+

( )g2

V1

D

Lf

g2

V

D

Lf

g2

V1

D

Lfzz

pp2

3

3

33

2

2

2

22

2

1

1

11BA

BA

+++

−=−+

γ−

γ

g2

V2

1

g2

V2

3

Page 27: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

321

( )g2

V1

D

Lf

g2

V

D

Lf

g2

V1

D

Lfzz

pp2

3

3

33

2

2

2

22

2

1

1

11BA

BA

+++

−=−+

γ−

γ

from continuity: 332211 AVAVAV ==

3

2

2

2

1 A4

8A

6

8A

=

= and 321 A4A78.1A ==

V4V and V78.1V 1312 ==

( ) ( )

( )g2

V1

D

Lf4

g2

V

D

Lf78.1

g2

V1

D

Lfzz

pp

2

1

3

33

2

2

1

2

22

22

1

1

11BA

BA

++

+

−=−+

γ−

γ

( )g2

V15f32000f7920f12503.20

2

1321 +++=

Page 28: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

20.3 = (1250 f1

+ 7920 f2

+ 32000 f3

+ 15) V12 / 2g

V2

= 1.78 V1

V3

= 4.0 V1

Velocities and f not known. Thus, assume rough flow

Pipe ε D ε/D fi V Re f1

(mm) (cm) m/sec

1 0.24 8 0.003 0.026 0.579 45381 0.029

2 0.12 6 0.002 0.023 1.030 60584 0.027

3 0.20 4 0.005 0.030 2.314 90762 0.031

Pipe ε D ε/D fi V

(mm) (cm) m/sec

1 0.24 8 0.003 0.026 0.579

2 0.12 6 0.002 0.023 1.030

3 0.20 4 0.005 0.030 2.314

Page 29: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

20.3 = (1250 f1

+ 7920 f2

+ 32000 f3

+ 15) V12 / 2g

V2

= 1.78 V1

V3

= 4.0 V1

Pipe ε D ε/D fi V Re f1

(mm) (cm) m/sec

1 0.24 8 0.003 0.029 0.563 44147 0.029

2 0.12 6 0.002 0.027 1.002 58937 0.027

3 0.20 4 0.005 0.031 2.252 88295 0.031

Close enough. Thus,

V1 = 0.563 m/sec or Q= 0.0028 m3 /sec

Page 30: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Equivalent Pipe Concept

For pipes in series:

• Consider two pipes connected in series:

A, LA,DA,εA

B, LA,DB,εB

1 2

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• We want to replace these two pipes with an equivalent pipe C:

• The head loss between sections (1) and (2) is:

• hf12= hfA + hfB = hfC (1)

• and

• QA = QB =QC (2)

C, Leq,Deq, εeq1 2

Page 32: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

• The Darcy-Weissbach Equation:

• Therefore Eq.(1) can be written as:

2

2

5f

2

2

f

πg

Q

D

Lf8=h

:Dπ

4Q=V inserting and

g2

V

D

Lf=h

5

eq

eq

eq5

C

C

C5

B

B

B5

A

A

A

2

2

C

5

C

C

C2

2

B

5

B

B

B2

2

A

5

A

A

A

D

Lf=

D

Lf=

D

Lf+

D

Lf

or πg

Q

D

Lf8=

πg

Q

D

Lf8+

πg

Q

D

Lf8

Page 33: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

• If fA=fB=fC, then

• Generalizing for n pipes connected in series

• We choose either Deq, or Leq, then compute the

other from the equation.

D

L+

D

L=

D

L

5

B

B

5

A

A

5

eq

eq

‡”n

1

5

i

i

5

eq

eq

D

L=

D

L

Page 34: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Example • Given a three-pipe series system as shown below. The total

pressure drop is pA-pB = 150 kPa, and the elevation drop is zA-zB = 5 m. The pipe data are

• The fluid is water (ρ= 1000 kg/m3 , ν= 1.02x10-6 m2/s). Calculate the flow rate Q (m3/hr). Neglect minor losses.

pipe L (m) D (cm) ε (mm) 1 100 8 0.24 2 150 6 0.12 3 80 4 0.20

Page 35: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

‡”n

1

5

i

i

5

eq

eq

D

L=

D

L choose either Deq, or Leq, then compute the other from the equation

Pipe ε D ε/D L

(mm) (cm) (m)

1 0.24 8 0.003 100

2 0.12 6 0.002 150

3 0.20 4 0.005 80

Let’s use Leq = 330m

330 / D5 = (100/0.085) + (150/0.065) + (80/0.045) = 1*109

Solving for Deq= 0.0505 m

Assume ε = 0.2mm and hydraulically rough flow, ε/D = 0.004

initial f = 0.028 using 20.3 = =====� V = 1.475m/s Re = 75997

Recalculating f = 0.03 V = 1.425 m/sec…………………

Discharge Q = 0.002855 m3 / sec

g2

V

D

Lfh

2

f =

Page 36: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

‡”n

1

5

i

i

5

eq

eq

D

L=

D

L choose either Deq, or Leq, then compute the other from the equation

Pipe ε D ε/D L

(mm) (cm) (m)

1 0.24 8 0.003 100

2 0.12 6 0.002 150

3 0.20 4 0.005 80

Let’s use Deq = 0.06m

L / (0.06)5 = (100/0.085) + (150/0.065) + (80/0.045) = 1* 109

Solving for Leq= 778 m

Assume ε = 0.2mm and hydraulically rough flow, ε/D = 0.0033

initial f = 0.027 using 20.3 = ====� V = 1.067 m/s Re = 65275

Recalculating f = 0.03 V = 1.012 m/sec…………………

Discharge Q = 0.00286 m3 / sec

g2

V

D

Lfh

2

f =

Page 37: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

• If desired minor losses may be expressed in terms of equivalent lengths and added to the actual length of pipe as:

Where

• Km=local loss coefficient, and

• f=fricton factor of the pipe

• Then the pipe length should be taken as:

• L=Lac+Leq

f

DK=L Hence

g2

V

D

Lf=

g2

VK=h meq

2eq

2

mm

Page 38: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Pipes in Paralel

Page 39: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

• In order to increase the capacity of a pipeline

system, pipes might be connected in parallel.

For pipes connected in parallel:

• The discharges are additive:

• QA = QB = ∑Qi, i=1,2,....,n

• The Total head at junctions must have single

value. Therefore the head loss in each

branch must be the same:

• hf1=hf2=hf3 = ----- =hfn

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Example

• Assume that the same three pipes of previous example are now in parallel with the same total loss of 20.3 m. Compute the total rate Q(m3/hr), neglecting the minor losses.

pipe L (m) D (cm) ε (mm) 1 100 8 0.24 2 150 6 0.12 3 80 4 0.20

Page 41: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

• Solution-I:Energy equation b/w A and B:

HA = HB + hL = HB + hf + hm

no matter which route is followed b/w A and B

HA – HB = 20.3 = g2

V

D

Lf

21

1

11 =

g2

V

D

Lf

22

2

22 =

g2

V

D

Lf

23

3

33

Page 42: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

• Substituting the known L’s and D’s ,

20.3 = 1250g2

Vf

21

1 =2500g2

Vf

22

2 =2000g2

Vf

23

3

Since Vi’s and fi’s are not known, assume hydraulically rough regime

Pipe ε/D F0 V Re f1

1 0.003 0.0262 3.49 273726 0.268

2 0.002 0.0234 2.61 153529 0.247

3 0.005 0.0304 2.56 100392 0.315

ν=

VDRe

Page 43: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Tabular presentation

f’s have converged

Pipe ε/D f1 V Re f2

1 0.003 0.268 3.46 271373 0.268

2 0.002 0.247 2.55 150000 0.247

3 0.005 0.315 2.52 98823 0.315

Q= 100 m3/hr

Pipe V(m/s) Q(m3/s) Q(m3/hr)

1 3.46 0.0174 62.6

2 2.55 0.0072 26.0

3 2.52 0.0032 11.4

TOTAL 100

Page 44: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

Equivalent pipe concept for parallel pipes

• Consider two pipes, A and B, connected in parallel:

• For the equivalent pipe with length, Leq, and diameter, Deq:

A, LA,DA,εA

B, LB,DB,εB

1 2

Q1 Q2

QA

QB 12

Leq, Deq

Page 45: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

• hf1-2= hfA = hfB and Q1=QA+QB=Q2

• From the Darcy-Weissbach equation:

• Therefore:

fL8

Dπgh=Q

52

f

hence and Lf8

Dπgh=Q and

Lf8

Dπgh=Q

BB

5

B

2

fB

B

AA

5

A

2

fA

A

BB

5

B

2

fB

AA

5

A

2

fA

CC

5

C

2

fC

Lf8

Dπgh+

Lf8

Dπgh=

Lf8

Dπgh

Page 46: Minor Losses (Local) - i kuweb.iku.edu.tr/~asenturk/Pipe II.pdf · Minor Losses (Local) Pump Tee Valve Outlet Elbow Inlet ... Total Head Loss. Flow in an elbow. ... Where h fi is

• Simplifying:

Furthermore if fC=fA=fB, then

Generalizing for n pipes connected in parallel:

BB

5

B

AA

5

A

CC

5

C

Lf

D+

Lf

D=

Lf

D

B

5

B

A

5

A

C

5

C

L

D+

L

D=

L

D

‡”n

1 i

5

i

eq

5

eq

L

D=

L

D(1)

(n)

(i)Q Q