Micro e systems_mercuryii1600_datasheet

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1. Page 1Sold & Serviced By:Mercury II 1600The Next Generation of High Performance EncodersUp to 0.5m Resolution Digital Output with Linear Tape ScalesResolutionLinear: 5m to 0.5mAccuracyTape Scale: 5m/mOutputsA-quad-B and Index PulseScalesCut-to-length TapeThe new Mercury II 1600 encoder represents a breakthrough in performance, offering high speed, small sensorsize, robustness, and easy installation, all using cut-to-length tape scale. Connector options are 15 pin standard D-subor customer specified.Mercury II: The Next GenerationA Breakthrough in High Performance Encoder TechnologyMicroE Systems revolutionized encoder technology with the originalMercury encoder family. Smaller, faster, and smarter than anythingbefore, it set the standard for innovation. Now Mercury II, MicroESystems newest family of reflective incremental encoders, takesanother giant step forward by giving you high performance,robustness, and unmatched ease of use. You get all of this from asingle encoder system.MII1600 offers excellent performance, speed, and repeatability in5m to 0.5m resolution applications.Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pg. 1-2Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pg. 3-4Specifications and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pg. 5-6SmartPrecision II Software . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pg. 7Laser Tape Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pg. 8-10Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pg. 11-12System Features at a Glance A-quad-B output with 5m to 0.5m resolution and index window repeatability equal to resolution Small sensor - 8.7mm tall sensor fits tight spaces Faster - up to 20m/s Cut-to-length laser tape scale comes in a dispenser in lengthsup to 30m Stick-on bi-directional optical index Up to x40 interpolation built into the sensor High tolerance to scale contamination Broad alignment tolerances and easy setup using alignmenttool LEDs Differential outputs for high reliability in high EMI environments Available software for encoder setup,monitoring, and diagnostics CE and RoHS compliantOptional Features Tape scale length - up to 30m per dispenser Sensor cable length of 1m, 3m,5m, or custom Standard 15 pin D-subconnector or micro-connector Accessory Kits for scaleinstallations SmartPrecision II SoftwareTable of ContentsELECTROMATEToll Free Phone (877) SERVO98Toll Free Fax (877) SERV099www.electromate.comsales@electromate.com 2. System ConfigurationsStandard and Optional EquipmentPage 2Sold & Serviced By:Optional SoftwareInstallation AccessoriesStick-on Index MarkerTape Scale Applicator ToolTape Scale ShearsMercury II 1600SEncoder SystemStandard EquipmentSmartPrecision II SoftwareOptional software lets you view signalstrength, Lissajous plots, position dataand diagnostics.Encoder SensorControllerInterface CableMII 1600SRS-422 compliant15 pin standardD-sub connectorSmartPrecisionAlignment Toolfor SetupATMII1600Provides fast set up; the built-inLED indicators makealignment fast and easy,eliminating the need foran oscilloscope.The RS232 Interface Adapterprovides power to theencoder and connections toa PC. This is included with theAlignment Tool.ELECTROMATEToll Free Phone (877) SERVO98Toll Free Fax (877) SERV099www.electromate.comsales@electromate.com 3. MII 1600 System Features at a GlanceThe Mercury II 1600 is built on the field-proven Mercury technology platform. Known for being smaller, smarter and faster, Mercury IIbuilds on the original Mercury series and adds increased performance, versatility, robustness, and ease-of-use. Convenient tape scale applicator tool insures consistency andspeeds installation Low power consumption - only 48mA with A, B and I outputsterminated Robustness features include all differential digital outputs anddouble-shielded cabling for superior EMI/RFI immunity; scalecontamination resistance insures encoder operation even withfingerprints, oil, dust and other forms of contamination Optional software makes setup, motoring and diagnostics easyPage 3Mercury II 1600s features include: Small, low-mass sensor with ultra low Z-height fits in compactmotion systems High-speed operation - 20m/s at x4 interpolation; 7.2m/s at x8,x20, and x40 interpolation High accuracy - long-range accuracy up to 5m/m(after linear correction in the customers controller) Built-in, high speed interpolation up to x40 in the sensor for up to0.5m resolution output Broad sensor alignment tolerances and the alignment toolsred/yellow/green setup LEDs make sensor alignment fast Adhesive-mount laser tape scalesupplied in continuous lengths forcut-to-length convenience andinventory savings; mounts onvirtually any surface - metals,granite, glass, composites,or ceramics Stick-on optical index can be placed anywhere,is easy to apply, and requires no adjustmentELECTROMATESold & Serviced By:Toll Free Phone (877) SERVO98Toll Free Fax (877) SERV099www.electromate.comsales@electromate.com 4. Smallest Sensor, Lowest System Height, Smallest TapeScale System, Broader Alignment Tolerances, and MoreWhy Mercury II Encoders Make It Easier To Design High Performance Into Your EquipmentMercury II Can Reduce System Size and CostMercury IIs system height with tape scale is 36% shorter than competitiveencoders, making it easier to fit into your design. This reduction can also cutmotion system weight and cost by allowing the use of smaller motors and stages.This significantly relaxes mechanical system tolerances, while reducing systemcosts. Mercury IIs optical index marker is placed within the 6mm width of thetape scale, saving even more space by eliminating external index and tapescale carrier bulk.Sold & Serviced By:Page 4Mechanical Dimension Comparison*Mercury II Brand X Brand Y Mercury II vs.with Tape Scale Best CompetitorSystem height 10.1mm 18.2mm 15.8mm 56% betterSensor Z height 8.7mm 12mm 14.8mm 38% betterStandoff tolerance 0.15mm 0.1mm 0.1mm 50% betterTape scale width** 6.0mm 16.0mm 15.3mm 155% better*Based on published specifications**Tape scale system width including indexEliminate the Frustration of Touchy Encoder AlignmentMercury II Solves this Problem for GoodFussy alignment is no longer a concern. With Mercurys patented PurePrecision optics,advanced SmartPrecision II electronics and LED alignment indicators, you can push thesensor against your reference surface, tighten the screws and youre finished. Try thatwith Brand X or Y.This performance is possible thanks to relaxed alignment tolerances, particularly in thetheta Z axis. Mercury II offers a 2 sweet spot thats a 300% improvement over thebest competitive encoder. And that will result in dramatic savings in manufacturing costs.No other commercially available encoder is easier to align, easier to use, or easier tointegrate into your designs.Lowest System HeightMercury IIBrand XBrand YTheta Z Alignment ToleranceSmallest Tape Scale System16mm15.3mm6.0mmAlignment Tolerance Comparison*Mercury II*** Brand X Brand Y Mercury II vs.Best Competitortheta Z 2.0 0.006 0.5 Mercury is 300% bettertheta Y 1.0 unspecified 1.0theta X 1.0 0.1 1.0*Based on published specifications***Measured at a constant temperature for one axis at a time with all other axes at their ideal positions. 2 0.006 0.510.1mm18.2mm15.8mmELECTROMATEToll Free Phone (877) SERVO98Toll Free Fax (877) SERV099www.electromate.comsales@electromate.com 5. System SpecificationsSold & Serviced By:Toll Free Phone (877) SERVO98Toll Free Fax (877) SERV099www.electromate.comsales@electromate.comResolution and Maximum SpeedMercury 1600 systems have factory set interpolation: x4, x8, x20, and x40. Maximum speed is shown in the table below.Linear - 20m grating pitchInterpolation Resolution Maximum Speedx4 5.000m/count 20000mm/sx8 2.500m/count 7200mm/sx20 1.000m/count 7200mm/sx40 0.500m/count 7200mm/sScales: Cut-to-length PurePrecision laser tape scale - available in continuouslengths up to 30mGrating Period 20mSignal Period 20mSystem Resolution 5m, 2.5m, 1m or 0.5m (specify at time of ordering)Linear accuracy*Laser Tape ScaleLong-travel 5m/m after two point linearizationAccuracy in the customers controller*Maximum error over the specified movement when compared to aNIST-traceable laser interferometer standard, used at room temperature.Index: stick-on optical marker can be placed anywhere;bi-directional, full speedW: 13.49mm 0.531"L: 32.00mm 1.260"H: 8.73mm 0.344"ELECTROMATEOperating and Electrical SpecificationsPower Supply: 5VDC 5% @ 48mA when used withrecommended termination (see installation manual)TemperatureOperating: 0 to 70CStorage: -20 to 85CHumidity: 10 to 90% RH non-condensingEMI: CE CompliantShock: 300G 0.5 ms half sineVibration: 30G at 17HzSensor Weight: 6g (Sensor without cable)Sensor Cable: Double ShieldMaximum length: 20m (contact MicroE Systems forapplications >5m)Diameter: 3.6mm (0.142)Flex Life: 20 x 106 cycles @ 20mm bending radiusReliability Information5 year Expected Reliability: >99.8% under normaloperating conditions.SystemPage 5Sensor SizeDIRECTION "A"5.METAL TAPE SCALEADHESIVE BACKING(TAPE SCALE MOUNTING SURFACE)2.629.000.08C INDEX MARKER4X R2.7922.860.082.0714.2527.00M2.5 OR 2-56UNC-2BTHRU., 2X8.30SENSOR MOUNTING PLATE RECOMMENDATIONB1BB26.75CC127.002.50REGION D7.TAPE SCALE SHOWN IN THIS VIEW TRANSLATED IN X-AXISB OUT OF OPERATING RANGE FOR CLARITY6.00SENSOR MOUNTING SURFACETAPE SCALE MOUNTING SURFACEA2.036.73.843.38 0.29A3.846.BOPTICAL CL13.70C13.494X R0.76 2.244.9532.0021.594X R2.3927.002.509.002X 2.79 THRU.NOTE:Sensor shown with tape scale. Refer to the Mercury II interface drawings for additional dimensional details and important notes. 6. System SpecificationsA-quad-B Outputs*Index Window*Page 620m Typical5VDCMII 1600SPIN FUNCTION1 Not Used2 GND3 Not Used4 Index Window 5 B 6 A 7 5V8 5V9 GND10 COS +11 SIN +12 Inde