LG Inverter 2003. 3. iG5, iS5, iH, iV5 Series. LG VFD LG Inverter STARVERT Series 0.4kW 5.5 7.5 22...

LG LG InverterInverter

2003. 3.

iG5 , iS5 , iH , iV5 SeriesiG5 , iS5 , iH , iV5 Series

LG VFDLG VFDLG LG Inverter Inverter STARVERT STARVERT SeriesSeries

0.4kW 5.5 7.5 22 30 55 75 220 280 375kW

• space Vector (CT)• 200 / 400 Volts• 3Φ : 0.4kW ~ 3.7 kW

• space Vector (CT)• 200 / 400 Volts• 3Φ : 0.4kW ~ 3.7 kW

• O/L Vector (New)• 200 / 400 Volts• 3Φ : 0.4 – 7.5 kW

• O/L Vector (New)• 200 / 400 Volts• 3Φ : 0.4 – 7.5 kW

200V

400ViG5iG5

iG5+iG5+

iS5iS5

iP5iP5• O/L Vector (VT)• 200 / 400 Volts (New)• 3Φ : 5.5 - 75 kW

• O/L Vector (VT)• 200 / 400 Volts (New)• 3Φ : 5.5 - 75 kW

200V

400V

200V

200V

400V

• O/L Inverter• 1Φ : 0.4kW ~ 2.2 kW (200V)

• O/L Inverter• 1Φ : 0.4kW ~ 2.2 kW (200V)

200ViC5iC5

iHiH

iV5iV5

• Dual Ratings Inverter (CT/VT)• 200 / 400 Volts • 3Φ : 30 - 375 kW

• Dual Ratings Inverter (CT/VT)• 200 / 400 Volts • 3Φ : 30 - 375 kW

• Vector Inverter• 200 / 400 Volts • 3Φ : 5.5 - 22 kW

• Vector Inverter• 200 / 400 Volts • 3Φ : 5.5 - 22 kW

200V

400V

200V

400V

400V

• O/L, C/L Vector (CT)• 200 / 400 Volts• 3Φ : 0.75 – 75 kW

• O/L, C/L Vector (CT)• 200 / 400 Volts• 3Φ : 0.75 – 75 kW 400V

200V

200V

400V

3 nd Qtr of ‘03

2 nd Qtr of ‘04

2 nd Qtr of ‘03

400V

1 nd Qtr of ‘05

General InverterGeneral Inverter 0.75 - 3.7kW , 1 0.75 - 3.7kW , 1 Φ / 3 / 3 Φ , 200 / 400 Voltage , 200 / 400 Voltage CE, UL, cUL ListedCE, UL, cUL Listed Digital MMI, Trip-less OperationDigital MMI, Trip-less Operation Minimum/Optimum Acceleration , Deceleration Minimum/Optimum Acceleration , Deceleration 150% Torque at 0.5Hz 150% Torque at 0.5Hz IP00IP00 Small SizeSmall Size Cost Effective Various Functions and stable OperationVarious Functions and stable Operation

iG5 iG5 SeriesSeries LG VFDLG VFD

Main Feature #1Main Feature #1Main Feature #1Main Feature #1

Digital MMI ( 4 * 7-segments display ) Built in DB Transistor Built in RS485Built in RS485



PID

Parameter Copy

8 Step Speed and 8 Step Acc./Dec. Time

Multi Function Input 3/Output 1 Terminal

(Input : 20 Functions, Output : 16 Functions)

3 Wire, Up-Down Operation

Auto Torque Boost

1 ~ 10kHz Carrier Frequency



Over Current, Over Voltage, Over Load

Inverter Over Heat, ETH(Motor Thermal)

Lower Voltage, Input Phase Loss, Output Phase Loss

Fan Error, In/Out Wire Missing , DBTR Error

Run Operation at Frequency command Loss

Stall Prevention

Protective FunctionsProtective FunctionsProtective FunctionsProtective Functions


EMC filter : Under-mounting type (Class B)

DIN Rail installation plate

Panel mounting plate and Remote cable : 2, 3, and 5 meters

External Dynamic braking resistors

Detachable keypad

OptionsOptionsOptionsOptions


KeypadKeypadKeypadKeypad


SET LEDRUN LED

UP/DOWNKey

STOP/RESETKey

FUNC Key

RUN Key

FWD LEDREV LED

SET

RUN

FWD

REV

FUNC

RUNSTOPRESET

LD-G50

DISPLAY(7-Segment)

EMC Filter InstallationEMC Filter InstallationEMC Filter InstallationEMC Filter Installation


Grounding

Drive

Filter

① : Loader : Remote Cable : Loader Holding Cover ② ③

Remote Operation (Option)Remote Operation (Option)Remote Operation (Option)Remote Operation (Option)


DIN Rail Installation (Option)DIN Rail Installation (Option)DIN Rail Installation (Option)DIN Rail Installation (Option)


RS232/RS485 CommunicationRS232/RS485 CommunicationRS232/RS485 CommunicationRS232/RS485 Communication

Windows DisplayWindows Display

Parameter Set / ChangeParameter Set / Change

Graphic Scope DisplayGraphic Scope Display

Multi-drop Link up to 32 InvertersMulti-drop Link up to 32 Inverters

Max. Length : 1.2km Max. Length : 1.2km

Comm. Speed : 1,200 ~ 19,200 bpsComm. Speed : 1,200 ~ 19,200 bps


kW Volts W H D

0.75(F) 200/400 100mm 128mm 131mm

0.75 200/400 130mm 128mm 151mm

1.5 200/400 130mm 128mm 151mm

2.2 200/400 150mm 128mm 151mm

3.7 200/400 150mm 128mm 151mm

DimensionDimensionDimensionDimension


Optimum Acc/Dec Optimum Acc/Dec Optimum Acc/Dec Optimum Acc/Dec

Traditional (Trip Occurred)Traditional (Trip Occurred) Optimum Acc/Dec (Tripless)Optimum Acc/Dec (Tripless)

TripTrip


M/C

R

S

T

U

V

W

B1

B2

Electrolytic Cap.

DCP

DCN

Tr3

Tr6

Tr5

+

Charge R

Tr1

Tr4 Tr2Shunt R

DBTR

Power Block DiagramPower Block DiagramPower Block DiagramPower Block Diagram


Operation #1Operation #1Operation #1Operation #1


DRV

MAK

I/O

FU1

FU2

Group



DRV Group

Digital Frequency / Output Frequency Acc Time Dec Time Run Stop Mode, Frequency Mode Speed 1,2,3 Output Current, RPM Display,DC Link Voltage Select User Define (Output Voltage/Output Power/Output Torque) Fault State

General InverterGeneral Inverter 0.75 - 22kW , 0.75 - 22kW , 33Φ 200 / 400 Voltage Class200 / 400 Voltage Class Sensorless Vector ControlSensorless Vector Control 150% Torque at 0.5Hz150% Torque at 0.5Hz CE, UL, cUL ListedCE, UL, cUL Listed Digital MMI (LED, LCD Keypad)Digital MMI (LED, LCD Keypad) Trip-less OperationTrip-less Operation IP20IP20 Option : DeviceNet, F-Net CardOption : DeviceNet, F-Net Card Various Functions and stable OperationVarious Functions and stable Operation

iS5 iS5 SeriesSeries LG VFDLG VFD


Easy to use

LCD Keypad : Alphanumeric LCD display (16 x 2 ),

9 functional keys

7-segment Keypad : 6 digit LED display,

4 keys and 1 encoder

Simple parameter setting and monitoring



Sensorless Vector Control

Auto Tuning

Programmable Input/Output

8 Multi Step speed

8 Multi Step Acc/Dec Time

3 Wire , Up-Down Operation



PID Control Auto Torque Boost Min/Optimum Acc/Dec Carrier Frequency : 1kHz ~ 15kHz

Slip compensation

Automatic retry

Parameter lock ,copy




Inverter Over Heat, ETH(Motor Thermal)

Lower Voltage, Input Phase Loss, Output Phase Loss

External Trip, Fuse Open, Option Error, Ground Fault

Protection of short through

Run Operation at Frequency command Loss

Stall Prevention

Protective FunctionsProtective FunctionsProtective FunctionsProtective Functions


OptionsOptionsOptionsOptions

RS485

Modbus-RTU

F-net

Device-net

Profibus-DP

Digital Input 12 bit


Sub-A,B,C

DB Unit

DB Resistor

Remote Cable (2,3,5 m)

LCD, 7-segment Keypad

F-Net (Option)F-Net (Option)F-Net (Option)F-Net (Option)

F-net with LG PLC only

Up to 64 nodes/Bus

256 byte Data Size

Comm. Speed : 1Mbps

Max. Length : 750m


Device-Net (Option)Device-Net (Option)Device-Net (Option)Device-Net (Option)

Open Protocol

Maximum 64 Nodes

125 kpbs / 250 kbps / 500kbps

100m / 250m / 500m

LGIS is a member of

*ODVA : Open DeviceNet Venders Association


Sub - A

3 Multi Function Input, 3 Multi Function Output

1 Analog Input (V2), LM Output (0~10V)

Sub - B

Encoder Input (Sensored Vector,PG)

Frequency Command by Pulse Train (0 ~100 kHz)

Sub-C (Isolation)

3 Multi Function Input, 1 Multi Function Output

1 Analog Input(V2) , 2 Analog Output(AM1,AM2)

Sub Board (Option)Sub Board (Option) (I/O Expansion)(I/O Expansion)Sub Board (Option)Sub Board (Option) (I/O Expansion)(I/O Expansion)

Control PCB


Block DiagramBlock DiagramBlock DiagramBlock Diagram


SMPS &DC link

Current

R

S

T

U

V

W

B1 B2

RC

FMG

30C30B30A

G

I

5GV1VR

IM

Gate Driver

TMS320c240• PWM Generator• A/D Converter• Protection• Programmable I/O• Keypad (RS232/RS485)

DB R.

0 ~ +10V

0 ~ 20mA

3Phase50~60 Hz200~230 V380~460 V

FXRXBX

RSTJOG

CM

• ROM(16+32kW)• RAM(544+32kW)• Decoder• I/O

Aux1Aux2

Keypad

Fuse

Option(Fnet,FieldBus)

E

Sub (Expansion I/O)

PIM

NP1 P2

M/C

DC Reactor

P1P2P3

Block DiagramBlock DiagramBlock DiagramBlock Diagram


- 0.75 ~ 3.7kW (200 / 400Volts)- 0.75 ~ 3.7kW (200 / 400Volts)

W 150mm - H 284mm - D 157mmW 150mm - H 284mm - D 157mm

- 5.5 ~ 7.5kW (200 / 400Volts)- 5.5 ~ 7.5kW (200 / 400Volts)


- 11 ~ 15kW (200 / 400Volts)- 11 ~ 15kW (200 / 400Volts)


- 18.5 ~ 22kW (200 / 400Volts)- 18.5 ~ 22kW (200 / 400Volts)


DimensionDimensionDimensionDimension


Torque - Speed CharacteristicTorque - Speed CharacteristicTorque - Speed CharacteristicTorque - Speed Characteristic


PID ControlPID ControlPID ControlPID Control

Flow and Pressure Control

Automatic Leveling Control

Temperature Control

Speed Control

IM SensorReference

Feedback

iS5

PIDController

PIDController

+-

Level signal : 4 ~ 20mA or 0 ~ 10V


No Load Current at 0.5HzNo Load Current at 0.5Hz

High Precision of Sensorless Vector ControlHigh Precision of Sensorless Vector ControlHigh Precision of Sensorless Vector ControlHigh Precision of Sensorless Vector Control


Parameter Auto TuningParameter Auto TuningParameter Auto TuningParameter Auto Tuning

Rs, Rr , Lsigma

High Torque Performance at Low Speed

Optimum operation at Overall Speed

- Difficult to measure Motor

Parameters

- Low Torque at Low Speed

- Speed down at Load Variation

- Need Expert

Auto tuning- Easy to use

- Measure Motor Parameter

- High Torque at Low Speed

- Optimum Motor Control

Traditional Result



DRV

MAK

EXT

I/O

FU1

FU2Group

COM

APP

Sub Board

Option Board


iH iH SeriesSeries LG VFDLG VFD

General InverterGeneral Inverter 30 - 55kW (200 Volts) , 30 - 375kW (400 Volts)30 - 55kW (200 Volts) , 30 - 375kW (400 Volts) Space Vector PWMSpace Vector PWM Easy Operation (LCD Loader)Easy Operation (LCD Loader) Multi Function Input/OutputMulti Function Input/Output Comm. Option : RS485,F-net,DeviceNet etc.Comm. Option : RS485,F-net,DeviceNet etc.


Programmable Input/Output

8 Multi Speed 8 Multi Speed

8 Multi Acc/Dec Time8 Multi Acc/Dec Time 3 Wire, Up-Down Operation3 Wire, Up-Down Operation PI ControlPI Control Auto Torque Boost Restart after IPFRestart after IPF Utility-Inverter Exchange OperationUtility-Inverter Exchange Operation Carrier Frequency : 2kHz ~ 10kHz


LG VFDLG VFDiH iH SeriesSeries


Inverter Over Heat, ETH (Motor Thermal)

Lower Voltage, Ground Fault

External Trip, Fuse Open, Option Error,

Protection of short through

Stall Prevention

Protective FunctionProtective FunctionProtective FunctionProtective Function


iS5iH

RMain

Supply

Opt_Man

RUN

S

T

U

V

W

FX

P1

P2

P3

Q2

Q3

IFeedBack(4~20mA)

ReferenceP4

P6

AX1

Q1

V1

IM IM IM IM

PI PI Control - Bypass Process Control Automatic Exchange Operation

Multi-Motor Control ApplicationMulti-Motor Control ApplicationMulti-Motor Control ApplicationMulti-Motor Control Application


LG Inverter 2003. 3. iG5, iS5, iH, iV5 Series. LG VFD LG Inverter STARVERT Series 0.4kW 5.5 7.5 22...

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Transcript of LG Inverter 2003. 3. iG5, iS5, iH, iV5 Series. LG VFD LG Inverter STARVERT Series 0.4kW 5.5 7.5 22...