ir rePArAtion ir ervice Unit - Flowtechnology Benelux

25

Air PrePArAtion Air Service Unit

SpecificationModel KC_S300- KC_S400-

Fluid Air

Port 1/4" 3/8" 1/2" 3/8" 1/2"

Micron 40μm or 5μm

Pressure RangeSemi-auto & Automatic Drain : 0.15-0.9MPa (20 -130psi)

Manual Drain : 0.05- 0.9MPa (7 -130psi)

Proof Pressure 1.5 MPa (215psi)

Temperature Range (-5 to +60°C)

Capacity of Drain Bowl 40CC 80CC

Capacity of Oil Bowl 75CC 160CC

Recommended Lubricant ISO VG 32 or equivalent

Actuation Manual

Exhaust Port 3/8" 1/2"

Operational Angle 90°

Valve Type (3/2)

Constitute

Filter/Reg KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15

Lubricator KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15

Shut-off Valve KZ300-08 KZ300-10 KZ300-15 KZ400-10 KZ400-15

Ordering CodeK C A S 3 0 0 — - 1 5 — - A — - F - 3

Model Port Size Drain Type Gauge

KCFS300 : 300 Series Air Service Unit, Floor Stand

KCFS400 : 400 Series Air Service Unit, Floor Stand

KCAS300 : 300 Series Air Service Unit, Wall Mount

KCAS400 : 400 Series Air Service Unit, Wall Mount

15 : 1/2” Blank : Semi-Automatic

A : Automatic

F-3: Square bar

Symbol

Product FeaturesFRL1 Quick and reliable installation.2 Pressure adjustment is reliable

and precise.3 Filtration 40 micron or 5 micron.4 Manual, semi-auto and automatic

drains available.

Shut Off Valve1 Can be used as a stand alone 3/2 Manual Shut Off Valve.2 The unit is lockable and is fitted with a sturdy handle which

also indicates to any operator what position the unit is in during any maintenance.

3 The valve meets the OSHA standard (Occupational Safety & Health Administration).

4 When the valve is locked in it’s ‘OFF’ position any downstream air pressure is vented through the exhaust port.

5 To save the system being made active by a third party it is always advised to use a padlock to lock the valve into the ‘OFF’ position.

6 Padlock and mounting bracket come supplied with the unit.

26

0 .1

KFCS200

··

KFCS300

Inlet PressureOu

tle

t Pre

ssu

re

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

KFCS400 KFCS600

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

Inlet PressureOu

tle

t Pre

ssu

re

F low L/min Flow L/min

KFCS200 KFCS300

Ou

tle

t Pre

ssu

re

Ou

tle

t pre

ssu

re


KFCS400 KFCS600

Ou

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re

Model KFCS200-06 KFCS200-08 KFCS300-08 KFCS300-10 KFCS300-15 KFCS400-10 KFCS400-15 KFCS600-20 KF CS600-25

Fluid A ir

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"


Pressure Range Semi-auto & Automatic Drain : 0.15 -0.9MPa (20 -130ps i)



Temperature Range

Capacity of Drain Bowl 10CC 40CC 80CC 230CC

Capacity of Oil Bowl 25CC 75CC 160CC 380CC

Recommended Lubricant ISO V G 32 or equivalent

Weight 425g 980g 1950g 4320g

Cons titute F ilter/Reg KFRS200-06 KFRS200-08 KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15 KFRS600-20 KF RS600-25

Lubricator KLS200-06 KLS200-08 KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15 KLS600-20 KLS600-25

Model

Drain typeBlank : Semi-auto drain

M : Manual drain

A : Automatic drain

KFCS200 : 200 Series

FR.L unitKFCS300 : 300 Series

FR.L unit


FR.L unit


FR.L unit

Port size06 : 1/8" 08 : 1/4"

10

15 : 1/2"20 : 3/4"

25 : 1"

KFCS200 — 08 —

: 3/8"

F

3

F 3 : Square bar

Gauge

— — —

Filtering gradeBlank : 40μm

W : 5μm

ThreadP : PT

T : NPT

Blank : BSPP

-5 to +60°C

0 .1

KFCS200

··

KFCS300

Inlet PressureOu

tle

t Pre

ssu

re

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

KFCS400 KFCS600

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

Inlet PressureOu

tle

t Pre

ssu

re


KFCS200 KFCS300

Ou

tle

t Pre

ssu

re

Ou

tle

t pre

ssu

re


KFCS400 KFCS600

Ou

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re

Model KFCS200-06 KFCS200-08 KFCS300-08 KFCS300-10 KFCS300-15 KFCS400-10 KFCS400-15 KFCS600-20 KF CS600-25

Fluid A ir

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"


Pressure Range Semi-auto & Automatic Drain : 0.15 -0.9MPa (20 -130ps i)



Temperature Range

Capacity of Drain Bowl 10CC 40CC 80CC 230CC

Capacity of Oil Bowl 25CC 75CC 160CC 380CC

Recommended Lubricant ISO V G 32 or equivalent

Weight 425g 980g 1950g 4320g

Cons titute F ilter/Reg KFRS200-06 KFRS200-08 KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15 KFRS600-20 KF RS600-25

Lubricator KLS200-06 KLS200-08 KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15 KLS600-20 KLS600-25

Model

Drain typeBlank : Semi-auto drain

M : Manual drain

A : Automatic drain


FR.L unitKFCS300 : 300 Series

FR.L unit


FR.L unit


FR.L unit

Port size06 : 1/8" 08 : 1/4"

10

15 : 1/2"20 : 3/4"

25 : 1"

KFCS200 — 08 —

: 3/8"

F

3

F 3 : Square bar

Gauge

— — —

Filtering gradeBlank : 40μm

W : 5μm

ThreadP : PT

T : NPT

Blank : BSPP

-5 to +60°C

Pressure Charts

Dimensions

Flow Charts (Inlet Pressure 0.7MPa)


97

5.5

8.5

16

1

93

50

M30×1.5 T Shape bracket

Kgf/cm 2

G

I

J

K

H

T Shape bracket

204

11

16

21

9

36

3

G1/4

11870

T Shape bracket M68×1.5

10

0

20 : 3/4"

06:1/8"08:1/4"

Model/I tem A B C D E F G H I J K

KFCS300-08 72 41.5 70 1/4" G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS300-10 72 41.5 70 3/8” G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS300-15 72 41.5 70 1/2" G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS400-10 85.5 50 80 3/8” G1/4 M55 x 2.0 164 165.5 8.5 12 269.5

KFCS400-15 85.5 50 80 1/2" G1/4 M55 x 2.0 164 165.5 8.5 12 269.5

25 : 1"

KFCS300 & 400

IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material

1 Drain Bowl A luminum Alloy (600) PC (200/300/400)

2 Umbrella Baf fle High Viscosity POM

3 Filter Core Bronze (40μm) Bronze (600)

Makrolon fiber: (5 μm)

4 Air Guider High Viscosity POM

5 O-ring NBR

6 Body A luminum Alloy

7 Adjusting Spool Brass (600) POM (200/300/400)

8 O-ring NBR

9 Diaphragm SUS304 & Rubber

10 Fixation Ring Cap Aluminum Alloy (600) PC (200,300,400)

11 Adjusting Spindle Steel

12 Regulator Nut Steel

13 Pressure Knob POM

14 Spri ng SWC

15 Adjusting Seat A lumi num Alloy (600) PC (200,300,400)

16 Feedback T ube POM

17 Adjust ing Plug Brass & Rubber

18 O-ring NBR

19 Spring SUS304

20 Liquid Meter Cover SPCC

21 Liquid Meter Seal V ITON

22 Liquid Meter Inside Cover PC

9

1112 12

101615

Manual Drain Semi-auto Drain Automatic Drain

ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4

PU tube with an inner diameter of øø5.5mm is recommended

5 or

Manual Drain Semi-auto Drain

200 300 / 400 / 600

400/600:G1/4 300:G1/8

Semi-Auto Drain Semi-Auto Drain

Drain Options

IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material






5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material






5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material






5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


All sizes are in millimetres unless stated otherwise.

27


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material






5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material






5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


Inner StructureKFRS300 & 400

28

Shut Off Valve


Dimensions

Inner Structure

Model / ItemKZ300 KZ400

8 10 15 10 15

A 55 65

B 60 75

C 41 50

D 1/4” 3/8” 1/2” 3/8” 1/2”

E 53.4 64

F 40 55

G 8 11

H 6.5 8.5

I 27 33.5

J 46 58.5

K 112.5 134

L 56.5 66

R 3/8” 1/2”

No. Item

1 Valve Cap

2 Body

3 Screw

4 Operating Screw

5 Adjusting Screw

6 Special Screw

7 Fixing Plate

8 O-ring

9 Cover

10 Spool

11 Plug

12 Spring

13 O-ring

14 Cover

All sizes are in millimetres unless stated otherwise.

ir rePArAtion ir ervice Unit - Flowtechnology Benelux

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