DC1868A (Rev. 0) · 2019-12-04 · 1 DEMO MANUAL DC1868A Re 0 DESCRIPTION LTM8024 40V, Dual 3A...
Transcript of DC1868A (Rev. 0) · 2019-12-04 · 1 DEMO MANUAL DC1868A Re 0 DESCRIPTION LTM8024 40V, Dual 3A...
1
DEMO MANUAL DC1868A
Rev. 0
DESCRIPTION
LTM8024 40V, Dual 3A Step-Down µModule Regulator
Demonstration circuit 1868A is a dual step-down DC/DC switching converter featuring the LTM®8024 μModule regulator. The demo board is designed to deliver dual 5V/3A and 3.3V/3A outputs from a 7V to 40V input. The Silent Switcher® architecture minimizes EMI while achiev-ing high efficiency at frequencies up to 3MHz. The modes of operation (Burst Mode or Discontinuous Mode/SYNC) are jumper selectable. Burst Mode operation improves efficiency at light loads.
The LTM8024 is a fixed frequency PWM regulator with current mode control scheme. The switching frequency
All registered trademarks and trademarks are the property of their respective owners.
PERFORMANCE SUMMARY
is set by an appropriate resistor (R11) from the RT pin to ground. The RUN pins (EN1/EN2 terminals) can be used to set the LTM8024 in micro power shutdown mode. The power good output of each channel (PG1 or PG2 terminal) will be low when that channel’s output voltage is outside of the ±7.5% regulation window.
The LTM8024 data sheet gives a complete description of the operation and application information. The data sheet must be read in conjunction with this demo manual.
Design files for this circuit board are available.
Specifications are at TA = 25°C
PARAMETER CONDITION VALUE
Input Voltage Range 7V to 40V
Output Voltage, VOUT1 VIN = 7V to 40V, IOUT1 = 0A to 3A 5V ± 3%
Output Voltage, VOUT2 VIN = 7V to 40V, IOUT2 = 0A to 3A 3.3V ± 3%
Maximum Output Current, IOUT1 VIN = 7V to 40V, VOUT1 = 5V 3A
Maximum Output Current, IOUT2 VIN = 7V to 40V, VOUT2 = 3.3V 3A
Typical Switching Frequency 1MHz
Typical Efficiency, VOUT1 (5V) VIN = 12V, IOUT1 = 3A 93.2%
Typical Efficiency, VOUT2 (3.3V) VIN = 12V, IOUT2 = 3A 91.3%
BOARD PHOTO
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DEMO MANUAL DC1868A
Rev. 0
QUICK START PROCEDURE
Figure 1. Proper Measurement Equipment Setup
Demonstration circuit 1868A is easy to set up to evaluate the performance of the LTM8024. Refer to Figure 1 for the proper measurement equipment setup and follow the procedure below:
1. With power off, connect the input power supply to VIN1 (7V – 40V) and GND (input return).
2. Connect the 5V output load between VOUT1 and GND (Initial load: no load); and connect the 3.3V output load between VOUT2 and GND (Initial load: no load).
3. Connect the DVMs to the input and outputs.
4. Turn on the input power supply and check for the proper output voltages. VOUT1 should be 5V ± 3%; VOUT2 should be 3.3V ± 3%.
5. Once the proper output voltages are established, adjust the loads within the operating range and observe the output voltage regulation, efficiency and other parameters.
NOTE: When measuring the output or input voltage ripple, do not use the long ground lead on the oscil-loscope probe. See Figure 2 for the proper scope probe technique. Short, stiff leads need to be soldered to the (+) and (–) terminals of an output capacitor. The probe’s ground ring needs to touch the (–) lead and the probe tip needs to touch the (+) lead.
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DEMO MANUAL DC1868A
Rev. 0
QUICK START PROCEDURE
+ –
VOUT GND
COUT
Figure 2. Measuring Output Voltage Ripple
LOAD CURRENT (A)0.01 0.10 1.0 10.0
60
65
70
75
80
85
90
95
100
EFFI
CIEN
CY (%
)
DC1868A F03
12VIN BM – CH2 OFF24VIN BM – CH2 OFF36VIN BM – CH2 OFF
LOAD CURRENT (A)0.01 0.10 1.0 10.0
60
65
70
75
80
85
90
95
100
EFFI
CIEN
CY (%
)
DC1868A F04
12VIN BM – CH1 OFF24VIN BM – CH1 OFF36VIN BM – CH1 OFF
Figure 3. 5V Efficiency vs Load Current (Burst Mode Operation, 1MHz, Channel 2 Off)
Figure 4. 3.3V Efficiency vs Load Current (Burst Mode Operation, 1MHz, Channel 1 Off)
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DEMO MANUAL DC1868A
Rev. 0
Figure 5. Output Voltage Ripples (12VIN, 3.5A Load on Each Output, Discontinuous Mode)
Figure 6. Load Step Transient Test (VIN = 12V, VOUT1 = 5V)
QUICK START PROCEDURE
5V (AC) (5mV/DIV)
3.3V (AC) (5mV/DIV)
VOUT1 200mV/DIV,
AC-COUPLED
1.75A LOAD STEP,
1A/DIV
(TOTAL IOUT1 1.75A TO/FROM 3.5A)
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DEMO MANUAL DC1868A
Rev. 0
Figure 7. Load Step Transient Test (VIN = 12V, VOUT2 = 3.3V)
QUICK START PROCEDURE
Figure 8. CISPR22 Class B Emissions DC1868A Demo Board Spread Spectrum On, No EMI Filter, (C20 = 0.1µF, L1, FB1 Short), (C21, C22, C34-C37 Open)
VOUT2 200mV/DIV,
AC-COUPLED
1.75A LOAD STEP,
1A/DIV
(TOTAL IOUT2 1.75A TO/FROM 3.5A)
Class B LimitCLASS B LIMIT
FREQUENCY (MHz)0 200 400 600 800 1000
–10
0
10
20
30
40
50
60
AMPL
ITUD
E (d
BµV/
m)
DC1868A F08
5VOUT AT 3A, 3.3VOUT AT 3A14VIN, fSW = 1MHz
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DEMO MANUAL DC1868A
Rev. 0
PARTS LISTITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER
Required Circuit Components
1 2 C1, C38 CAP., 22μF, ALUM, 63V SUN ELECT., 63CE22BS
2 2 C2, C8 CAP., 4.7μF, X5R, 50V, 20%, 1210 TAIYO YUDEN, UMK325BJ475MM-T
3 2 C3, C7 CAP., 100μF, X5R,10V, 20%, 1210 TAIYO YUDEN, LMK325BJ107MM-T
4 2 C11, C12 CAP., 0.1μF, X7R, 16V, 10%, 0603 MURATA, GRM188R71C104KA01D
5 1 C20 CAP., 1μF, X5R, 50V, 10%, 0603 MURATA, GRM188R61H105KAALD
6 2 C21, C22 CAP., 10μF, X7R, 50V, 10% 1210 MURATA, GRM32ER71H106KA12L
7 4 C34, C35, C36, C37 CAP., 0.1μF, X7R, 50V, 10%, 0402 MURATA, GCM155R71H104KE02D
8 1 FB1 FERRITE BEAD WURTH ELEKTRONIK, 74279226101
9 1 L3 INDUCTOR, 0.22μH WURTH ELEKTRONIK, 744373240022
10 2 R2, R4 RES., CHIP, 100k, 0.1W ,1%, 0603 VISHAY, CRCW0603100KFKEA
11 1 R7 RES., CHIP, 47.5k, 0.1W,1%, 0603 VISHAY, CRCW060347K5FKEA
12 1 R9 RES/JUMPER, CHIP, 0Ω, 0.1W, 0603 VISHAY, CRCW06030000Z0EA
13 1 R10 RES., CHIP, 78.7k, 0.1W, 1%, 0603 VISHAY, CRCW060378K7FKEA
14 1 R11 RES., CHIP, 35.7k, 0.1W, 1%, 0603 VISHAY, CRCW060335K7FKEA
15 2 R21, R22 RES., CHIP, 1M, 0.1W, 1%, 0603 VISHAY, CRCW06031M00FKEA
16 1 R26 RES/JUMPER, CHIP, 0Ω, 0.1W, 0805 VISHAY, CRCW08050000Z0EA
17 1 U1 I.C., DUAL 40VIN, 3A μModule REG ANALOG DEVICES, LTM8024EY #PBF
Additional Demo Board Circuit Components
1 0 C4, C5, C9, C10, C17 (OPT) CAP., OPT, 0603
2 0 R6, R19, R23, R20, R24, R25 (OPT) RES., OPT, 0603
Hardware for Demo Board Only
1 23 E1–E23 TEST POINT, TURRET, .094" PBF MILL MAX, 2501-2-00-80-00-00-07-0
2 1 JP1 HEADERS, 3 PINS, 2mm CTRS. SAMTEC, TMM-103-02-L-S
3 1 XJP1 SHUNT, 2mm CTRS. SAMTEC, 2SN-BK-G
4 4 MH1–MH4 STANDOFF, NYLON, 0.25" KEYSTONE, 8831 (SNAP ON)
5 1 FAB, PRINTED CIRCUIT BOARD ANALOG DEVICES, DEMO CIRCUIT 1868A
6 2 STENCILS FOR BOTH SIDES ANALOG DEVICES, STENCIL DC1868A
7
DEMO MANUAL DC1868A
Rev. 0
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
SCHEMATIC DIAGRAM5 5
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TP
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(OP
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47.5
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C10
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78.7
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7V
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R11
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C11
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1210
R23
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(OP
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TR
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GNDA1
GNDA5
GNDB5
GNDC4
GNDC5
GNDD2
GNDD3
GNDD4
GNDD5
GNDD6
GNDE2
GNDE3
GNDE4
GNDE5
GNDE6
GNDF8
GNDF2
GNDF3
GNDF4
GNDF5
GNDF6
GNDF7
GNDH2
GNDH3
GNDH4
GNDH5
GNDH6
GNDJ2
GNDJ3
GNDJ4
GNDJ5
GNDL1GNDK5
GNDL5
TE
MP
L2
CLK
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4
FB
2A
2
FB
1A
3
PG
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3
PG
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3
VO
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2J6
VO
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2J7
VO
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2J8
VO
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2K
6
VO
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2K
7
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2K
8
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2L
6
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7
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AU
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B4
BIA
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4
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B3
VO
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1A
6
VO
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1A
7
VO
UT
1A
8
VO
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1B
6
VO
UT
1B
7
VO
UT
1B
8
VO
UT
1C
6
VO
UT
1C
7
GNDG2
GNDG3
GNDG4
GNDG5
GNDG6
RT
C1
VO
UT
1C
8
GNDD7
GNDD8
GNDE7
GNDE8
GNDH7
GNDH8
GNDG7
GNDG8
C5
(OP
T)
R25
OP
T
R19
(OP
T)
E21
C9
(OP
T)
TP
3
FB
1
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E13
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100uF
10V
1210
C35
50
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FB
1
74279226101
R9
0 O
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E7
8
DEMO MANUAL DC1868A
Rev. 0
ANALOG DEVICES, INC. 2019
12/19www.analog.com
ESD Caution ESD (electrostatic discharge) sensitive device. Charged devices and circuit boards can discharge without detection. Although this product features patented or proprietary protection circuitry, damage may occur on devices subjected to high energy ESD. Therefore, proper ESD precautions should be taken to avoid performance degradation or loss of functionality.
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