ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES … · ASSESMENT OF SOLAR STEAM INJECTION IN GAS...

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ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea 1 ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES Laboratory of Thermal Turbomachines National Technical University of Athens C. Kalathakis Research Assistant Ν. Aretakis Assistant Professor Ι. Roumeliotis Assistant Professor Κ. Mathioudakis Professor Α. Alexiou Senior Researcher

Transcript of ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES … · ASSESMENT OF SOLAR STEAM INJECTION IN GAS...

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES

Laboratory of Thermal Turbomachines National Technical University of Athens

C. Kalathakis Research Assistant

Ν. Aretakis Assistant Professor

Ι. Roumeliotis Assistant Professor

Κ. Mathioudakis Professor

Α. Alexiou Senior Researcher

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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Generator

Heliostats

Receiver

Burner

Compressor Turbine

Heliostats

Receiver

Generator

Burner

Compressor Turbine

• Conventional hybridization

o Energy production penalty

o Air extraction difficulties

o Burner cooling difficulties

• Solar STIG

o Increased produced energy

o Fewer construction difficulties

o STIG: Used technology

o Solar steam: Used technology

Motivation & Objectives

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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MODELLING

SOLAR STEAM PRODUCTION METHOD

o Design Specifications & Operating Scenario

o Performance Simulation

SOLAR STEAM IN A STIG ENGINE

o Design Specifications & Operating Scenario

o Performance Simulation

o Change Of Operating Point

SUMMARY & CONCLUSIONS

Contents

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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MODELLING

SOLAR STEAM PRODUCTION METHOD

o Design Specifications & Operating Scenario

o Performance Simulation

SOLAR STEAM IN A STIG ENGINE

o Design Specifications & Operating Scenario

o Performance Simulation

o Change Of Operating Point

SUMMARY & CONCLUSIONS

Contents

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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Modeling • Modeling with PROOSIS: an object oriented environment • TURBO: Brayton cycle components • WAST: Rankine cycle components • SOLAR: Solar part components

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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Modeling

Solar-only STIG

Solar STIG with troughs

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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MODELLING

SOLAR STEAM PRODUCTION METHOD

o Design Specifications & Operating Scenario

o Performance Simulation

SOLAR STEAM IN A STIG ENGINE

o Design Specifications & Operating Scenario

o Performance Simulation

o Change Of Operating Point

SUMMARY & CONCLUSIONS

Contents

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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Heliostats

Receiver

Generator

Burner

Compressor Turbine

Generator

Burner

Compressor Turbine

Troughs

• Tower oDirect steam generation oEngine on tower oUsed technology for Rankine

cycles oHigher investment cost

• Troughs oDirect steam generation

experimental stage oEngine on ground oLower investment cost

Solar Steam Production Method

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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• Fuel-only engine: 5MW, TIT = 1000oC, PR = 10

• Solar field / Water-Steam

o Steam pressure: 35 bar

o Steam temperature: Saturated steam

o Receiver/troughs outlet: SAR=12% @ 800W/m2 Summer solstice

• Operating scenario

o Maximum power → TIT constant

o Yearly continuous baseload operation

• Performance simulation

o Hourly simulation → Integration → Annual performance

Design Specifications & Operating Scenario

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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• Tower less season-depended • Solar STIG results to o Augmented produced energy (higher mass flow, composition change) o Augmented fuel consumption (added mass with higher Cp)

Performance Simulation

-6 -2 2 6 10 14

ΔE

ΔFuel

Δeff_f

Difference [%]

Annual Performance Difference Between Solar-only STIG & Fuel-only Engines

Tower

Troughs

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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MODELLING

SOLAR STEAM PRODUCTION METHOD

o Design Specifications & Operating Scenario

o Performance Simulation

SOLAR STEAM IN A STIG ENGINE

o Design Specifications & Operating Scenario

o Performance Simulation

o Change Of Operating Point

SUMMARY & CONCLUSIONS

Contents

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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1. Fuel-only engine

2. Conventional STIG (+HRSG)

3. Solar STIG (+Solar evaporator)

Addition Of Solar Steam

Generator

Burner

Compressor Turbine

Heliostats

Receiver

Usual STIG

SupH Evap Econ

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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• Fuel-only engine: 5MW, TIT = 1000oC, PR = 10 • Heat Recovery Steam Generator o Inlet water: 35 bar, 15oC, Outlet steam: 700K o Tpinch = 20oC, Tapproach = 15oC o Water mass flow → Saturated steam @ evaporator outlet & SAR=6%

• Heliostat field oSAR=12% @ 800W/m2 Summer solstice

• Operating scenario o Maximum power → TIT constant o Yearly continuous baseload operation

• Performance simulation o Hourly simulation → Integration → Annual performance

Design Specifications & Operating Scenario

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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Performance Simulation

0

5

10

15

20

25

30

35

ΔE ΔFuel Δeff_f Δwater

Diffe

renc

e [%

]Annual Performance Difference Between Solar &

Convetional STIG Engines

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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• Higher energy production, fuel and water consumption • Similar results if troughs were used (Direct Steam Generation) • Troughs with oil could be used: o Inferior performance (addition of oil-water heat exchanger) o Already used technology in commercial state

02468

1012141618

0 5 10 15 20

Diffe

renc

e be

twee

n so

lar &

co

nvet

iona

l STI

G e

ngin

es [%

]

Time of the day [hours]

Δeff_f

ΔWf

ΔP

Performance Simulation

Performance difference between solar and conventional STIG engines for a winter

day

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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• Steam injection & chocked turbine with constant TIT → higher PR

• High SAR may result to surge

• In this study: oSAR=6%

→ SM ↓ ~25% from fuel-only operation

oSAR=12% → SM ↓ ~50% from fuel-only operation

Change Of Operating Point

Operating Points On Compressors Map

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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MODELLING

STEAM PRODUCTION METHOD

o Design Specifications & Operating Scenario

o Performance Simulation

SOLAR STEAM IN A STIG ENGINE

o Design Specifications & Operating Scenario

o Performance Simulation

o Change Of Operating Point

SUMMARY & CONCLUSIONS

Contents

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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Solar STIG studied as an alternative to conventional solar hybridization

o Based on proven technologies (STIG & solar steam)

o Fewer GT modifications

o Augmented energy production

Steam generation method: Tower scheme performs better than troughs

Assessment of performance and operability on addition of solar steam into an already STIG engine

o Produced energy, fuel and water consumption increase

o Surge margin decreases

o Similar results if troughs were used

Summary – Conclusions

ASSESMENT OF SOLAR STEAM INJECTION IN GAS TURBINES ASME Turbo EXPO 2016, June 13-17, Seoul, South Korea

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THANK YOU

Laboratory of Thermal Turbomachines

National Technical University of Athens