Download - Calculation of the Capacity, Power and Specific Energy of a Rotary Drum Scrubber

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    ( ) ~ ~~ (

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    ( ) ~ ~ ~, ( ~), pn

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    (1,8) (0,2) ~

    (0,86)

    . ~ ( 1, 2, 3 4 min). (~)

    , , ~ ~ "Telsmith.

    * . ...

  • ~

    1.

    ( 1 ). (l)

    () () : Q ( D)

    t .

    :

    Q = /t = f( / 4)D 2 /t ( 1) f . = fD 2 /4. (1)

    () Q :

    Q = 60f(/4)2 /t = 47124 fo 2 /t ( 2 ) Q = 47124 fD 3/t = /D ( 3 ) : D m t m;n f .

    = 18( 3 )( 4 ) f = 2(l), 3 :

    D m t min ( 4) ( ) 4 (Q D): (438 152) (75 1 83) (1188, 2 , 13} (150 244) "elsmith"( 3 ), :

    Q. = 1184 D- 1375 ( 5)

    : Q. m 3 / D m. r = 997.

  • 2

    ( Q. : Q : = QMEr./2) u

    elsmith'' - D 1, 4 t: 1,5 , 2,0

    4 min.

    2. .

    () (/min) , , D.

    ( ) (N,D)( 3):(30, 1,52), (27, 1,83), (25, 2,13) (23, 2,44), :

    = 37,86 D-0, 556 /min, D m ( 6 ) , , :

    = 36,5//fi /min, D m ( 7)

    D 2.

    7 : Nc = 42,3/10 /min, D m, (Telsmith) , , () :

    fc = N/Nc = (36,5//D)/(42,3//D) = 0,86 86%. fc (86 %) ( }

    .

    = 36,5/15 ( 7) 2, , :

    31 . m ( 8)

  • 3

    3.

    ( .. u) (piio shaft}. . , : (), ( )

    .

    ( p) : p (), f, , ,

    ( ) .

    , , f, , :

    = CpfNO P/pfN = = con ( 9 )

    C , a : , , f,

    , .

    ( ) (= P/pfN, D}( 4 }: ( 1,06, 1,52), (1,69, 1,83) (2,39, 2,13) (2,97, 2,44), ( 0}:

    = I f = C = , 43 2 ' 2

    = 0,43 f 2 2 (r = 0,996) (10)

    kw ( 11}

    : ( k w } (. ( s 1 i - r i g mo to r) , (;m3 ), f (), p-

  • 4

    (/min), D (p) L (p).

    p (high-torque squirrel cage motor) C = 0,431,28 = 0,55.

    11 = LID = 1,8, f = 0,2 = 36,5//0 :

    = 5,65 pD 2 ' 7 kw ( 1 2 ) : p m3 D m. p, , : 5,65 1,28 = 7,23.

    , 12, 1 D

    p .

    4.

    2 11, , :

    ( 1 3)

    : (kwh/m3) , p m 3 , m i n , D m t min.

    p w :

    kwhl ( 1 4)

    , , , 13 14, : 9,12 1- 3 1,28 = 11,67 1- 3 . = 36,5/10 13 14 :

    = 0,333 - 0 ' 3 t kwh/m 3 ( 1 5) = 333 o- 0 , 3 t kwhl w '

    ( 1 6 )

    : D m t min.

  • 5

    , , 15 16 : 0,333 1,28 = = 0,43 .

    ( ) Q ( 4) ( 16) -

    w , D t , 2 3.

    4. pp

    11, : ) f = 0,16 ( f: 0,156 , 0,155 , 0,154 0,160

    p 3), ) (, grael,

    = 40 %) p = 1,6 /m 3 . ', f pf = 1,6 0,16 = 0,256 /m3 = P/fNL = P/0,256NL

    .

    8, 15 16 p = 36,5//D ( 7) p Q ( 8), ( - ) p

    t ( p V = L/ t). , 7 (: 8, 12, 15 16). , , 1,5- 4,0 min, ~ ( ) .

    p 11 12 ( ). : , pp (

    ) . , p,

  • 6

    1,28 ( ~ 3) .

    5.

    2, (): f, , t , (f = 0,2 = S/0 = 1 ,8), 4 ( ) ( 3)

    ( ) 11, : , f, , , (f = 0,2, = S/0 = 1,8 = 36,5J/D), 12 ( ).

    () , , 14 : , t , = 36,5//D, 16 ( 3). Q

    2 (Q oc 2 , : f, t) : f = 0,2 = S/ 0 = 1,8 ( 4) = 36,5//0 ( 8) . ()

    ~ 11 ( : 2 2 , , f, )

    12 : f = 0,2 , = S/ 0 = 1,8 = 36,5//D. ,

    ( w) 13 ( oc 0 2 ,

    2 : p , t ) 1 4 ( w oc D ' , : t) 15 16

    : = 36,5//0.

  • 7

    ( ).

    n = 2,2 ( 11)

    (n = 3) oc 3 , ~ ( . . ) , L uv(S) a f,

    (flow pattern) (

    , - ). oc 0 2 oc

    (torque-arm equation)( 6 ),( ),(B),( 9 ).

    1. . ., . . , , -, 56, - 1984.

    2. . . , , , , . . . / (

    ), 1990.

    3. Telsmith Bulletin . 292. Equipment for Scrubbing, Washing, Classifying, Smith Engineering Works, Milwaukee Wisconsin, U.S . A

    4 . Telsmith Bulletin . 2668. Equipment for Hines, Quarries and Grael Plants, Smith Engineering Works, Milwaukee Wisconsin, U.S.A.

  • 8

    5. Harris C.C. and Arbiter tl., Grinding Mills Scale-up Problems, Mining Engineering, Vo l. 34, . 1, Jan. 1982 .

    6. Arbi t er . and Harris C.C. Scale up and Dynamics of Large Gri nding Mi lls / A Study Case, Chapter 26, Design and instal-la t ion of comminution circuits, edi t ed by Mular A.L. and Jergensen G.V . , SHE of the , .., 1982.

    7 . Nordberg (Process Machinery), Grinding Mills, Bulletin 463 . 8. Morgardshammar Grinding Mills, Bulletin 8978.

    9 . Smid t h F.L. ( Industr i al Equipment Diision), Hining Mills, Bulletin 3-02-78.

    1. ( 12) .

    *

    . , c/m3

    1 '6 1 '8 2,0 2,2 2,4 ' /m 3

    D 2,7 3,0 3,3 3,7 4,0 m

    ' kw ( 12) *

    1,0 9 , 04 1 1 7 11 '3 12,43 13,56

    1 '5 27,0 2 30,39 33,77 37,15 40,52

    2,0 58,74 66,08 73,43 80,77 88,11

    2,5 10 7,30 12 0 ,71 134. 13 147,54 160,95

    3,0 175,55 197,49 219,43 2 41 '38 263,32

    . 1 ,28.

  • 9

    2 . ( 4 ) 16)

    .

    *

    t, min 1 2 3 4

    '

    m Q' m 3 /w

    1 ' 16,96 8 , 48 5,65 4,24

    1,5 57,24 28,62 19,08 14,31

    2,0 135,68 67,84 45,23 33,92

    2,5 265,00 132,50 88 ,33 66,25

    3, 0 454,92 228,96 15 2 ,64 114,48

    m * w ' kwh /

    1 ' 0,33 3 0,666 1 ,000 1, 333

    1,5 0 , 295 0,590 0,885 1,180

    2,0 0, 27 0 0,5 40 0 , 810 1, 080

    2,5 0 , 253 0,506 0 ,7 59 1, 012

    3,0 0 , 240 0,480 0, 720 0,960

    . - 1,28.

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    = 37t86 - 0 5 56 (r=0 , 9995) ~ 36,5 / 10

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