Samara Gypsum Plant: Catalog · 2018-05-17 · 1 1 4 2 5 3 6 7 Samara Gypsum Plant CJSC is one of...

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Samara Gypsum Plant: Catalog

Transcript of Samara Gypsum Plant: Catalog · 2018-05-17 · 1 1 4 2 5 3 6 7 Samara Gypsum Plant CJSC is one of...

Page 1: Samara Gypsum Plant: Catalog · 2018-05-17 · 1 1 4 2 5 3 6 7 Samara Gypsum Plant CJSC is one of the largest enterprises in Russian gypsum industry, which has over 70 years experience.

Samara Gypsum Plant: Catalog

Page 2: Samara Gypsum Plant: Catalog · 2018-05-17 · 1 1 4 2 5 3 6 7 Samara Gypsum Plant CJSC is one of the largest enterprises in Russian gypsum industry, which has over 70 years experience.

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Samara Gypsum Plant CJSC is one of the largest enterprises in Russian gypsum industry, which has over 70 years experience.The main specialization of our plant is production of high-strength (α-gypsum) and building (β-gypsum) gypsum, tongue-and-groove gypsum boards as well as dry building mixes and unique products for making interior elements. Samara Gypsum Plant CJSC has own quarry in Samara region, that supplies raw materials for our products. It’s eliminating the dependency on gypsum suppliers and ensuring stability of quality and price of the final product.For more than 50 years SGP has been the leader in Russia in terms of production of high-strength gypsum and in 2015 its market share was 67%.What makes it possible for the company to maintain leadership in modern economic conditions?Existence of its own quarry ensures stability of production and supplies in any season.Unique technology of production guarantees the highest quality of high-strength gypsum and products based on it.High-skilled technologists and technical consultants ensure development of new formulae according to the latest requirements of the market and produce the products for particular tasks of different sectors.QCD laboratory executes three-stage quality control: incoming inspection of raw materials quality, control during the process of production, final control of finished products; by doing that it ensures the highest quality of finished products.Marketing department is always in touch with consumers, it provides marketing support for regular customers of SGP CJSC, gives training for partners’ personnel, which ensures competitive advantage for its clients.Qualified sales policy enables to reach the best possible quality-price ratio and customer orientation makes it possible to establish pleasant and beneficial communication between the supplier and customer.Qualified logistics system guarantees fast processing of applications and ensures prompt delivery to a place of destination.

Page 3: Samara Gypsum Plant: Catalog · 2018-05-17 · 1 1 4 2 5 3 6 7 Samara Gypsum Plant CJSC is one of the largest enterprises in Russian gypsum industry, which has over 70 years experience.

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We supply our products to 14 sectorial markets:• oil and gas production• dry mortars production• sanitary-engineering items production• ceramics production• construction materials production• coal mining• art stucco production• decorative stones production• 3D wall panels production• jewelry production• agriculture• traumatology• stomatology• precision castings

We supply our products to 14 sectorial markets:

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Page 4: Samara Gypsum Plant: Catalog · 2018-05-17 · 1 1 4 2 5 3 6 7 Samara Gypsum Plant CJSC is one of the largest enterprises in Russian gypsum industry, which has over 70 years experience.

Gypsum binder (alpha- hemihydrate of calcium sulfate CaSO4 * 0.5 H2O) is produced from natural gypsum stone and is a white fine powder obtained by grinding of natural gypsum stone with further heat treating it in an autoclave, followed by milling and separation.

APPLICATION

• Production of molds and models in porcelain and ceramic industry, and mechanic engineering;• Production of dry construction mixes;• Construction of fire partitions;. • Plugging of wells in oil industry;• Casting of molds for parts in metallurgy and mechanic engineering.

PACK TYPES

Package 40 kgBig bag 750/1200 kg

Extra strong separated gypsum of grade 16 (GVVS-16)

TECHNICAL SPECIFICATIONS

Divergence from the net mass in accordance with GOST 26871 ± 1kgProduced according to TU 21 RSFSR-153-90, MOD. 15

Base GVVC-16

Water consumption for paste of standard consistency

Not more than 41% of weight of the binder

Setting time of standard consistency

Start (loss of solution mobility) - no earlier than 4.5 minutesFinish (complete solution hardening) - not later than 20 minutes

Beating rate The maximum residue on a sieve with a mesh size of 0.2 mm in clear - not more than 1%

Breaking strength of sample bars aged of 2 hours

Under bending - not less than 6 MPa.Under compression - not less than 16 MPa

Guaranteed storage life 6 months from the date of shipment in unopened original package. Storage in dry indoor spaces on wooden pallets. Material should be fully utilized after opening the original packaging

Content of metal impurities in the binder

Not more than 10 mg/kg

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Extra strong separated gypsum of grade 13

APPLICATION

• Production of molds and models in porcelain and ceramic industry, and mechanic engineering;• Production of dry construction mixes;• Casting of molds for parts in metallurgy and mechanic engineering;• Production of interior details.

PACK TYPES

Package 40 kgBig bag 750/1200 kg

TECHNICAL SPECIFICATIONS

Divergence from the net mass in accordance with GOST 26871 ± 1kgProduced according to TU 21 RSFSR-153-90, MOD. 15

Base GVVC-13

Water consumption for paste of standard consistency

Not more than 43% of weight of the binder

Setting time of standard consistency

Start (loss of solution mobility) - no earlier than 4.5 minutesFinish (complete solution hardening) - not later than 20 minutes

Beating rate The maximum residue on a sieve with a mesh size of 0.2 mm in clear - not more than 1%

Breaking strength of sample bars aged of 2 hours

Under bending - not less than 5.5 MPa. Under compression - not less than 13 MPa

Guaranteed storage life 6 months from the date of shipment in unopened original package. Storage in dry indoor spaces on wooden pallets. Material should be fully utilized after opening the original packaging

Content of metal impurities in the binder

Not more than 10 mg/kg

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Gypsum building plaster G-5 B II (gypsum binder materials for building)

APPLICATION

• Production of gypsum parts and gypsum concrete products, gypsum boards, partition blocks and panels;• Repair of walls and ceilings: sealing of seams, cracks, pot holes, niches, device installation, profile and screed strip fastening by plaster work etc.;• Production of dry mortars, facing products.

PACK TYPES

Bag 5 kgBag 35 kgBig bags 750/1200 kg

TECHNICAL SPECIFICATIONS

Divergence from the net mass in accordance with GOST 26871 ± 1kgProduced according to TU 21 RSFSR-153-90, MOD. 15

Base G-5 B II

Level of extraction, residue on the sieve with mesh width in clear max. 0,2mm, %

14

Strength limit of test beams at the age of 2 hours, MPa, minimumunder compression:under bending:

52,5

Setting up time, min.:starting, at the earliest:end, at the latest:

630

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Alabaster

APPLICATION

• Repair of grooves in the walls and ceilings (including when assembling of wiring equipment, • Profile and screed strip fastening by plaster work• Production of gypsum boards, partition blocks and panels

PACK TYPES

Plastic bag 5 kgPlastic bag 3 kg

TECHNICAL SPECIFICATIONS

Deviation from the net mass in accordance with GOST R 8.579-2001 - 1,5%.

Base G-4 B II

Water discharge to get standard consistence paste

60-70% from the binder mass

Setting time of standard consistence paste

Start - at the earliest 6 minutesFinish - at the latest 30 minutes

Level of extraction (with mesh width in clear 0,2 mm)

Max. 14%

Strength limit of test beams at the age of 2 hours:BendingCompression

Max. 2,0 MPaMin. 4,0 MPa

High-strength gypsum binders GVVS-13 and GVVS-16 for sanitary building companies

APPLICATION

For producing sanitary stoneware according to conventional molding and multiple molding technologies (Spagless)

ADVANTAGES

• Specialized product for ceramic branch, appliance technology is mastered and optimized;• High strength characteristics of form moldings on working consistence;• Fine grinding, low content of metallic contaminants;

• Adaptive porosity promoting enhancement of capillary effect, by getting fine pores, improves water absorption with optimum porosity/strength.

PACK TYPES

Package 40 kg

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Mix for decorative stone producers

Prepared dry mix for trim stone production

PACK TYPES

Package 30 kg

COMPOSITION

Extra strong gypsum, fillers, white cement, modifying agents

TECHNICAL SPECIFICATIONS

Deviation from the net mass in accordance with GOST R 8.579-2001 - 1,5%.

Colour Grey/white

Application temperature From -10°C to 30°C

Setting time of the mixtureStart of settingFinish of setting

Not earlier than 10 minutesNot later than 40 minutes

Recommended thickness of the product 5-50 mm

Consumption of material 13 kg/m³ with product thickness of 10 mm

Size of the product from one bag 2.3 m³ with product thickness of 10 mm

Time of complete dry-out 7 days

Fineness of grinding Content of particles larger than 0.2 mm – not more than 15%

Compressive strengthIn 2 hoursIn 7 days

15 MPa25 MPa

Density of the finished sample in dry condition 1500-1550 kg/m³

Packed density 850-900 kg/m³

Density of solution 1700-1800 kg/m³

Content of metal impurities in the products Not more than 10 mg/kg

Water consumption per 1 kg of dry mixture 0.27-0.37

Mobility (spread across Suttard cylinder) 300 ±5 mm

ADVANTAGES

• Optimizes technical process terms;• Eliminates instability of separate component properties;• Solves the problem of component dosing including ultra-low doses;• Meets the challenge for purchase of chemical additives;• Speeds up work by eliminating secondary operations.

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Exterior mix for decorative stone producers

TECHNICAL SPECIFICATIONS

Deviation from the net mass in accordance with GOST R 8.579-2001 - 1,5%.

Colour White

Amount of water for gauging, l/1 kg mix 0,23-0,27

Stripping time in, min 45-60

Water-solid ratio (W/S), % 23-27

Max. absorption of water, % 15

Packed density, kg/m³ About 900

Working consistency (workability due to Suttard cylinder flow), mm

285±5

Max. grading on the sieve 0,2 mm, % 10

Setting time of the working consistency mortar mix, min.starting, min.end, min.

Setting time of the working consistency mortar mix, min.at the earliest 15at the latest 60

Strength limit of the mortar stone in 7 days, MPaunder bending, MPaunder compression, MPa

Strength limit of the mortar stone in 7 days, MPaMin. 8Min. 40

Resistance to frost min. 75 cycles

Mix consumption with the product thickness 10 mm 1 bag for 1,8 m²

Consumption, kg/m², with the layer 10 mm 16-17

Ready mix is used for the casting of decorative elements imitating the texture of natural stone, reliefs and small architectural forms. The scope of these decorative elements is mainly outdoor decoration.

COMPOSITION

Complex binder with the use of white

cement, fillers, modifying additives.

ADVANTAGES

• High performance - demoulding in 1 hour;• Economy - reduction of the required forms park;• High strength - 40 MPa allow to reduce the thickness of the stone and

the consumption of the mix;• Perfect casting without vibration table;• Removes the task of individual components purchases.

PACK TYPES

Package 30 kg

Sculptural molding mixture for 3D molding Sculptor

AREA OF USE

Making decorative elements of high complexity, 3D plaster panels and sculptures

ADVANTAGES

• Faithful reproduction of mold surface without formation of shells and pinholes;• High mechanical strength of finished products;• Optimal technical process terms.

COMPOSITION

Extra strong gypsum, fillers, white cement, modifying agents

PACK TYPES

Package 30 kg

TECHNICAL SPECIFICATIONS

Colour White with shades

Application temperature From 15°C to 30°C

Setting time of the mixtureStart of settingFinish of setting

Not earlier than 10 minutesNot later than 30 minutes

Consumption of material 1 kg of dry mixture – 0.66 l of ready solution

Time of complete dry-out 7 days

Fineness of grinding Content of particles larger than 0.2 mm – not more than 1%

Compressive strength in 7 days 35 MPa

Density of the finished sample in dry condition

1650-1700 kg/m³

Density of solution 1900/1950 kg/m³

Content of metal impurities in the products

Not more than 10 mg/kg

Water consumption per 1 kg of dry mixture

0.22-0.32 l

Mobility (spread across Suttard cylinder) 345 ±5 mm

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High-strength gypsum (GVVS) for art gypsumwork

APPLICATION

Production of molded items and decoration elements (fretwork, decorative plates, cornices, bas-reliefs), sculptural compositions.

ADVANTAGES

• High strength (minimum 18 MPa);• Higher whiteness;• Ecological compatibility;• Support for indoor climate.

PACK TYPES

Package 30 kg

TECHNICAL SPECIFICATIONS

Divergence from the net mass in accordance with GOST 26871 ± 1kg. Produced according to TU 21 RSFSR-153-90, MOD. 15

Water consumption for paste of standard consistency

Not more than 41% of weight of the binder

Setting time of standard consistency

Start (loss of solution mobility) - no earlier than 4.5 minutesFinish (complete solution hardening) - not later than 20 minutes

Beating rate The maximum residue on a sieve with a mesh size of 0.2 mm in clear - not more than 1%

Breaking strength of sample bars aged of 2 hours

Under bending - not less than 6 MPa. Under compression - not less than 18 MPa

Guaranteed storage life 6 months from the date of shipment in unopened original package. Storage in dry indoor spaces on wooden pallets. Material should be fully utilized after opening the original packaging

Content of metal impurities in the binder

Not more than 10 mg/kg

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Medical gypsum of grade G-18

АPPLICATION

Suitable in traumatology for producing retaining bandages and in dentistry for producing jaw model bases.

PACK TYPES

Package 20 kg

TECHNICAL SPECIFICATIONS

Water consumption for paste of standard consistency

Not more than 39% of weight of the binder

Setting time of standard consistency

Start (loss of solution mobility) - no earlier than 4.5 minutesFinish (complete solution hardening) - not later than 20 minutes

Beating rate The maximum residue on a sieve with a mesh size of 0.2 mm in clear - not more than 1%

Breaking strength of sample bars aged of 2 hours

Under bending - not less than 6,2 MPa. Under compression - not less than 18 MPa

Guaranteed storage life 18 months from the date of shipment in unopened original package. Storage in dry indoor spaces on wooden pallets. Material should be fully utilized after opening the original packaging

Content of metal impurities in the binder

Not more than 10 mg/kg

Brand of the binder according to strength, not lower than

G-5

Standard consistency (normal density), % 70-80

Beating rate, (maximum residue on a sieve with mesh size of 0.2 mm at clear), %, not more than

2

Setting time, min.Start, not earlier thanFinish, not later than

630

Tensile strength of bar samples aged of 2 hours, MPaUnder bending, not later thanUnder compression, not later than

2,55

Neutrality, pH 6÷7

APPLICATION

Medical plaster is used in surgery, traumatology, orthopedics

ADVANTAGES

• Original reproduction accuracy;

• Minimal expansion rate;• Hardness reduces the risk of chipping during removal of samples from casts, grinding, cutting, polishing;• Solution high flow;• Smooth and even surface of finished product;• High strength;

• Color stability;• Thixotropy;• Neutral odor PACK.

TYPES

Package 25 kg

TECHNICAL SPECIFICATIONS

Deviations from the net mass in accordance with GOST 26871 ± 1 kg.Produced according to TU 5744-013-21151476-2014.

Medical gypsum of grade G-5

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Page 12: Samara Gypsum Plant: Catalog · 2018-05-17 · 1 1 4 2 5 3 6 7 Samara Gypsum Plant CJSC is one of the largest enterprises in Russian gypsum industry, which has over 70 years experience.

Dental gypsum Dentaformula type 3 & type 4

APPLICATION

It is used in dentistry for the split casts of jaws and making arch master models, as well as for diagnostic and working jaw models in the technology of removable dentures, for the basement formation of working models.

PACK TYPES

Plastic bucket and barrier bag 5 kg Plastic bucket and barrier bag 20 kg

TECHNICAL SPECIFICATIONS

It meets the requirements of GOST R 31568-2012 (ISО 6873:1998)

Dental gypsum Type 3 Type 4

Grinding fineness, material retained on 0,2, % Max. 1 Max.1

Max. humidity, % 0,5 0,5

Water/powder ratio 24-26ml / 100g 19-22ml / 100g

Setting time, min. Min. 3Max. 30

Min. 3Max. 30

Max. longitudinal elongation in 2 hours, % 0,1 0,08

Strength limit under compression in 1 hour, MPa Min. 30 40,0

Color Blue Beige

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Drilling gypsum

Suitable for drilling fluids to impart inhibitory properties as a primary provider of calcium ions.

APPLICATION

Solutions for drilling highly colloidal clay rocks at high bottom-hole temperatures (up to 160 ° C).

ADVANTAGES

• Increased resistance to polyelectrolyte (in comparison with lime and chloro-calcic solutions);• Resistance to high temperatures (up to 160°C).;• Increased clay capacity;• Easy preparation, easy processing.

TECHNICAL SPECIFICATIONS

Proportion water / gypsum (normal consistency), %

55-65

Initial set, min minimum in 6

Final set, min maximum in 30

The residue on the sieve with a mesh size of 0.2 mm in clear

Maximum 14%

Solubility, mg/l 1500

Oil-well gypsum

Oil-well gypsum is used as an essential component for the manufacturing of grouting mixtures and materials for cementing and plugging-back of wells under the conditions of perennially frozen rocks;

APPLICATION

• Drilling, construction and plugging-back of wells under the conditions of perennially frozen rocks.

ADVANTAGES

• Regulation of the setting time of the grouting mixtures even at low temperatures (from - 5 to + 25 ° c);• No-shrink condition when hardening - a guarantee of the given grouting stone operating life;• Ensuring primary early strength of the grouting stone;• Homogeneous plugging solution with desired rheological characteristics due to the lack of sedimentation;• Environmentally friendly product;• Increased rate of bonding to the casing.

PACK TYPES

Package 30/40 kgBig bag 750/1200 kg

At the request of the customer enhanced palletizing scheme can be used, with lots of layers of stretch film and additional layers of corrugated cardboard for material storage on winter roads. According to additional requirements for packaging logos of companies - customers can be applied on the packing.

TECHNICAL SPECIFICATIONS

To confirm the technical characteristics the standard test methods are used in accordance with the requirements of normative documents of Samara Gypsum Plant CJSC GOST 23789-79 and TU 21 RSFSR-153-90.

H/C (normal consistency), % 37 - 39

Initial setting time, min. At the earliest 10,0

Final setting time, min. At the latest 20,0

Bending strength in 2 hours, MPa Min. 6,0

Compression strength in 2 hours, MPa Min. 16,0

Cubic expansion % Min. 0,3

Rest on a sieve 0,2 mm, % Max. 1,0

Consumption, g/cm³ 1,4 - 1,5

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Page 14: Samara Gypsum Plant: Catalog · 2018-05-17 · 1 1 4 2 5 3 6 7 Samara Gypsum Plant CJSC is one of the largest enterprises in Russian gypsum industry, which has over 70 years experience.

High-strength gypsum for elimination lost-circulation zones

It is used as an essential component for the manufacturing of quick-setting grouting mixtures to liquidate areas of increased absorption.

APPLICATION

Areas of increased absorption of circulation fluids and plugging solutions

ADVANTAGES

• Creation of the quick-setting sedimentation stable plugging solutions;• Reduction of time for absorption liquidation.

PACK TYPES

Package 40 kgBig bag 750 kg

TECHNICAL SPECIFICATIONS

To confirm the technical characteristics the standard test methods are used in accordance with the requirements of normative documents of Samara Gypsum Plant CJSC GOST 23789-79 and TU 21 RSFSR-153-90.

H/C (normal consistency), % 43

Initial setting time, min. At the earliest 4,5

Final setting time, min. At the latest 20,0

Bending strength in 2 hours, MPa Min. 5,5

Compression strength in 2 hours, MPa Min. 13,0

Cubic expansion % Max. 1,0

Rest on a sieve 0,2 mm, % Not more than 10

Content of metal impurities in the binder, mg/kg

1,4 - 1,5

FORMAN 01 SUPER LIGHT MANUAL AND AUTOMATIC COATING GYPSUM PLASTER

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

For works on aerated concrete

ADVANTAGES

• Low consumption due to perlite in the composition;• Without cracks on gas-concrete (using primer);• Light in weight (easy for physical effort).

FORMAN 10 MANUAL COATING GYPSUM PLASTER

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

High quality pinning-up

ADVANTAGES

• Created specifically for polishing procedure;• High plasticity;• Good adhesion to the base (0.5 MPa).

FORMAN 11 MANUAL COATING GYPSUM PLASTER

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Work on concrete basee

ADVANTAGES

• Modern alternative of cement plasters;• Creates a solid foundation for the further finishing;• Budget economy.

Plasters

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FORMAN 12 AUTOMATIC COATING GYPSUM PLASTER

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Mechanized leveling of brick bases

ADVANTAGES

• Created specifically for polishing procedure;• Suitable for all stations of machine application;• Creates durable non-shrink basis for subsequent finishing.

FORMAN 14 AUTOMATIC COATING GYPSUM PLASTER

FORMAN 15 MANUAL COATING GYPSUM PLASTER

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Mechanized work on concrete and brick bases

ADVANTAGES

• Increased lifetime of the mortar mix (1.5 hour);• Suitable for all stations of machine application;• Suitable for low budget cost sheet.

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

For all types of substrates

ADVANTAGES

• For those who do makeovers with own hands;• Without cracks;• Aligns gap clearance from 2 up to 60 mm;• On the basis of high-strength gypsum.

FORMAN 62 DECORATION CEMENT PLASTER “KOROED” FOR INTERIOR AND EXTERIOR

FORMAN 61 CEMENT PLASTER FOR INTERIOR AND EXTERIOR

OPERATION CONDITIONS

Placements with normal and increased amount of moisture, faces of buildings

DESIGNATION

Decorative finishing of building sides and premises, in the outer heat

insulation systems of buildings along reinforcing layer

ADVANTAGES

• Impact-proof;• High weather resistance;• Produced according to GOST.

OPERATION CONDITIONS

Placements with normal and increased amount of moisture, faces of buildings

DESIGNATION

Decoration of house, veranda and outbuilding fronts

ADVANTAGES

• Water- and freeze-proof;• Reinforcement of polymer fibers;• High plastic properties (comparable with gypsum plaster).

FORMAN 01

FORMAN 10

FORMAN 11

FORMAN 12

FORMAN 14

FORMAN 15

FORMAN 61

FORMAN 62

Water consumption per 1 kg dry mixture, l

0.55 - 0.65 0.48 - 0.58 0.36 - 0.46 0.48 - 0.58 0.45 - 0.5 0.59 - 0.65 0.23 - 0.25 0.23 - 0.25

Operating time, min at least

60 45 45 70 70 60 120 120

Recommended layer thickness, mm

5 - 50 5 - 50 10 - 50 5 - 30 5 - 30 2 - 60 5 - 30 2

Material consumption, kg/m2

7.5 with layer 10 mm

8 - 9 with layer 10 mm

11.5 with layer 10 mm

9.5 with layer 10 mm

10.5 with layer 10 mm

8.5 with layer 10 mm

14 with layer 10 mm

2 with layer 2 mm

Thorough drying time, days

3 - 7 3 - 7 3 - 7 3 - 7 3 - 7 3 - 7 14 on or after 3

TECHNICAL SPECIFICATION

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FORMAN 22 WHITE BASE GYPSUM FILLER

FORMAN 23 EXTRA STRONG GYPSUM FILLER SUPER JOINT

FORMAN 21 WHITE FINISH GYPSUM FILLER

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Sealing of joints (using drywall tape) and leveling of base defects with depth up to 5 mm

ADVANTAGES

• 2 in 1: leveling of all surfaces and durable sealing of joints between plasterboards, gypsum plasterboards;• Correction of gypsum board, gypsum plasterboard defects;The product is based on ecologically clean high-strength gypsum.

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Sealing of gypsum board/gypsum plasterboard joints without using drywall tape

ADVANTAGES

• Creates a solid durable joint without drywall tape;• Rapid hardening and strength generation;• The product for professional use of gypsum plasterboard and glass magnesite sheets with any edge.

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Finishing of walls, ceilings, reveals

ADVANTAGES

• High plastic properties;• Creates solid smooth surface;• No need for filling-up during repeated repairs.

Fillers

FORMAN 25 PREMIUM WHITE FINISH GYPSUM-POLYMER FINISH FILLER

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Fine finishing of plastered surface for further application of any decoration materials

ADVANTAGES

• Easy operation with a mixture;• Creates solid smooth surface for painting and wall-papering;• Does not degrade by repeated repairs;• Ecologically clean gypsum binders in the product base.

FORMAN 121 FINISH POLYMER FILLER FOR WALLS AND CEILINGS

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

High quality superfinishing leveling

ADVANTAGES

• Only white color;• High coverage;• Long lifetime of mortar mix (not less than 24 hours).

FORMAN 81 GREY FINISH CEMENT FILLER

OPERATION CONDITIONS

Placements with increased amount of moisture and street surfaces

DESIGNATION

Finishing of surfaces in public places, manufacturing workshops, premises with higher humidity (kitchens, baths,

pools), as well as outer walls of buildings

ADVANTAGES

• High resistance to external mechanical impacts (blows, scratches, vibration);• Plastic properties;• Appropriate resistance to water.

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FORMAN 21 FORMAN 22 FORMAN 23 FORMAN 25 FORMAN 121 FORMAN 81

Water consumption per 1 kg dry mixture, l

0.35 - 0.5 0.35 - 0.45 0.4 - 0.5 0.5 - 0.54 0.27 - 0.32 0.33 - 0.37

Lifetime of mortar mix, min at least

90 90 45 180 1 day (24 hours)

180

Recommended layer thickness, mm

0.1 - 5 0.2 - 5 in the joint up to 10 mm

0 - 2 0.1 - 3 0.2 - 1

Material consumption, kg/m2

0.6 with layer 0.5 mm

0.6 with layer 0.5 mm

0.2 - 0.4 in caulking

0.55 with layer 0.5 mm

0.6 with layer 0.5 mm

0.65 with layer 0.5 mm

Thorough drying time, hours

3 - 5 3 - 5 3 - 5 3 - 5 24 6 - 8

TECHNICAL SPECIFICATION FORMAN 31 SELF-SMOOTHING BASE SELF-LEVELING FLOOR 20-100 MM

OPERATION CONDITIONS

Placements with normal and increased amount of moisture

DESIGNATION

For manual and mechanized floor base leveling with layer 20 - 100 mm

ADVANTAGES

• High efficiency (in comparison with cement covering);• Self-alignment;• Cost saving for finishing alignment.

Self-leveling floors

FORMAN 32 SELF-SMOOTHING FINISH SELF-LEVELING FLOOR 2-30 MM

FORMAN 33 SELF-SMOOTHING FINISH SELF-LEVELING FLOOR FOR DRY AND WET ROOMS 2-50 MM

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

For manual and mechanized finish leveling with layer 2-30 mm

ADVANTAGES

• Perfect smoothness;• Absence of segregation;• Adequate strength for all lining coatings.

OPERATION CONDITIONS

Placements with normal and increased amount of moisture

DESIGNATION

For manual and mechanized finish leveling with layer 2-50 mm

ADVANTAGES

• Withstands brief exposure of water;• Lasting quality of layer;• Time saving for further finishing work.

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FORMAN 70 SELF-SEALING BASE CEMENT FLOOR

FORMAN 35 PREMIUM HIGH EARLY-STRENGTH SELF-SMOOTHING FINISH SELF-LEVELING FLOOR

OPERATION CONDITIONS

Placements with increased amount of moisture and street coating

DESIGNATION

For works on aerated concreteFor manual and mechanized base leveling with layer 20 - 100 mm

ADVANTAGES

• Water resistance;• High workability of the mixture for easy leveling;• Ideal for use in gardens (terrace steps, paths, garages, utility rooms).

OPERATION CONDITIONS

Placements with normal and increased amount of moisture

DESIGNATION

For those who do makeovers with own hands;

ADVANTAGES

• Free flowing for comfortable work• White glazed surface;• Suitable for wet and dry placements.

FORMAN 31 FORMAN 32 FORMAN 33 FORMAN 35 FORMAN 70

Water consumption per 1 kg dry mixture, l

0.18 - 0.22 0.25 - 0.3 0.25 - 0.3 0.3 - 0.34 0.18 - 0.22

Lifetime of mortar mix, min at least 20 30 30 20 20

Recommended layer thickness, mm 20 - 100 2 - 80 2 - 50 1 - 10 20 - 100

Material consumption, kg/m2 35 with layer 20 mm

16 with layer 10 mm

16 with layer 10 mm

1.4 - 1.5 with layer 1 mm

18 - 20 with layer 20 mm

Time of technologic passing in 4 hours in 4 hours in 4 hours in an hour in 12 hours

TECHNICAL SPECIFICATION

FORMAN 41 HIGH-STRENGTH ASSEMBLY GYPSUM ADHESIVE FOR GYPSUM BOARDS AND GYPSUM PARTITION BLOCKS

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Reinforcing installation of gypsum partition blocks, gypsum panels, interior decorative stone

ADVANTAGES

• Creates high strength of glue joint;• Provides additional reinforcement of the entire wall structure;• Ideal for quick installation of gypsum panels without supporting framework.

Adhesives

FORMAN 41 COLD RESISTANT ASSEMBLY GYPSUM ADHESIVE

FORMAN 51 CEMENT ADHESIVE FOR CERAMIC PLATES AND FOAM-CONCRETE BLOCKS

OPERATION CONDITIONS

Placements with normal amount of moisture

DESIGNATION

Installation of gypsum partition blocks,

gypsum panels, decorative stones at low temperatures

ADVANTAGES

• Creates high strength of glue joint;• Provides additional reinforcement.

OPERATION CONDITIONS

Placements with normal and increased amount of moisture and exterior use

DESIGNATION

Internal installation of ceramic tiles of medium size and external installation of foam-concrete blocks

ADVANTAGES

• Prevents slipping of ceramic tiles;• Provides high quality installation of foam concrete blocks;• Sufficient time to adjust tiles / blocks.

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FORMAN 52 CEMENT ADHESIVE FOR CERAMIC GRANITE

OPERATION CONDITIONS

Placements with normal and increased amount of moisture and exterior use

DESIGNATION

Installation of ceramic granite (maximum size 30х30 cm), gluing of insulant plates on the substrates during

mounting of front warmth-keeping structures

ADVANTAGES

• High fixing power;• Sufficient frost hardiness and water-resistance;• Convenient in multi use.

FORMAN 53 CEMENT ADHESIVE FOR NATURAL STONE AND LARGE-SIZE CERAMIC GRANITE

FORMAN 54 ADHESIVE FOR FASTENING OF EXPANDED POLYSTYRENE PLATES WHEN ASSEMBLING EXTERNAL INSULATION SYSTEMS

OPERATION CONDITIONS

Placements with increased amount of moisture and exterior use

DESIGNATION

Installation of heavy cladding in heavy use

ADVANTAGES

• Resistant to loads, deformation and climatic differences;• High frost hardiness and water-resistance;• Wide range of appliances: from pools and fountains to facades and areas of shopping centers.

OPERATION CONDITIONS

Placements with normal and increased amount of moisture and exterior use

DESIGNATION

Decorative finishing of building sides and premises, in the outer heat insulation systems of buildings along reinforcing layer

ADVANTAGES

• Impact-proof;• High frost hardiness and increased weathering resistance;• Designed for outdoor and indoor applications.

FORMAN 55 CEMENT ADHESIVE FOR AERATED CONCRETE

OPERATION CONDITIONS

For external and internal works

DESIGNATION

Installation of gas concrete and foam concrete blocks

ADVANTAGES

• Layer from 2 mm;• High frost hardiness and increased weathering resistance;• Easy to use.

FORMAN 41 FORMAN 41 freeze-proof

FORMAN 51 FORMAN 52 FORMAN 53 FORMAN 54 FORMAN 55

Water consumption per 1 kg dry mixture, l

0.35 - 0.45 0.35 - 0.45 0.16 - 0.2 0.16 - 0.2 0.18 - 0.23 0.24 - 0.26 0.19 - 0.21

Temperature of base

from +5°С up to +30°С

from -15°С up to +30°С

from +5°С up to +30°С

from +5°С up to +30°С

from +5°С up to +30°С

from +5°С up to +30°С

from +5°С up to +30°С

Correction time, min

60 60 10 10 15 10 10

Recommended layer thickness, mm

2 - 20 2 - 20 4 - 8 2 - 8 2 - 15 3 - 10 2 - 5

Material consumption, kg/m2

2 3 2,6 2,7 3.5 - 5 25 per 1 м3 of walling material with layer thickness 2 mm

TECHNICAL SPECIFICATION

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Gypsum tongue-and-groove boards

• Hollow hydrophobizated tongue-and-groove gypsum boards for premises with high humidity;• Solid hydrophobizated tongue-and-groove gypsum boards for premises with high humidity;• Hollow ordinary tongue-and-groove gypsum boards for premises with normal humidity;• Solid ordinary tongue-and-groove gypsum boards for premises with normal humidity.

DESIGNATION

Element-by-element assembly work of interior partitions and non-load bearing walls in buildings, inside wall lining of buildings to provide a flat surface for further finishing decoration

ADVANTAGES

• Create a favorable room climate;• Do not require further alignment of walls;• Shorten duration of walling and process complexity.

Primer coat compositions

Deeply-penetrating acryl dry primer coat.It strengthens and increases resistance of surfaces and bases.

АPPLICATION

Preparation of surfaces and bases for further finishing works

ADVANTAGES

• Resistance to abrasion, moisture resistance, fire safety;• Transportability;• Easy appliance, resistance to high and low temperatures.

Temperature for work performance

from +5°С up to +35°С

Water expenditure for 1 kg of dry mixture

20 l

Dry mixture expenditure (application in 1 layer

6.6 g/m²

Solution expenditure (application in 1 layer)

100-200 ml/m²

Covered area from 1 package (application in 1 layer)

100-200 m²

Drying out time of 1 layer 30-60 minutes

Expiry date of finished solution

7 days

TECHNICAL SPECIFICATION

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Samara Gypsum Plant CJSCBeregovaya street 9A

Samara, Russia 443052www.samaragips.ru