Outline - National Asphalt Pavement Association Gib… · Outline • Experimental Design ... Ν...

63
Outline Experimental Design – Refresher ALF Loading Status Laboratory Test Results S-VECD – Loose Mix/Gyratory Unaged and Aged Texas Overlay Tester - Cores Comparison of Lab Cracking Tests vs. Field Future Steps

Transcript of Outline - National Asphalt Pavement Association Gib… · Outline • Experimental Design ... Ν...

Page 1: Outline - National Asphalt Pavement Association Gib… · Outline • Experimental Design ... Ν What’s this graph all about? FAIL. ε Strain . Analysis of S- ... Comments? Concerns?

Outline

• Experimental Design – Refresher • ALF Loading Status • Laboratory Test Results

– S-VECD – Loose Mix/Gyratory Unaged and Aged – Texas Overlay Tester - Cores

• Comparison of Lab Cracking Tests vs. Field • Future Steps

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- iRLPD SCB

Outline

• Experimental Design – Refresher • ALF Loading Status • Laboratory Test Results

– S-VECD – Loose Mix/Gyratory Unaged and Aged – Texas Overlay Tester - Cores

• Comparison of Lab Cracking Tests vs. Field • Future Steps

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300oF - 320oF 240oF - 270oF

- Foam Chem.

0% - -

20% ABR RAP ≈ 23% by weight

20% ABR RAS ≈ 6% Shingle by weight - -

40% ABR RAP ≈ 44% by weight

PG58-28 PG58-28 PG58-28

PG64-22

PG64-22

PG64-22 PG64-22

PG58-28

PG64-22

PG64-22

ALF Experimental Design

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ALF Loading Conditions

• Controlled 20oC @ 20mm • Loading only one direction • Lateral Wander • 425 Super Single Tire • 100 psi inflation • 14,200 lb load • ~4-inch thick asphalt • ~22-inch thick agg base

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Outline

• Experimental Design – Refresher • ALF Loading Status • Laboratory Test Results

– S-VECD – Loose Mix/Gyratory Unaged and Aged – Texas Overlay Tester - Cores

• Comparison of Lab Cracking Tests vs. Field • Future Steps

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60% Complete Lane 9 WMA-Foam 20% ABR Lane 11 WMA-Chem 40% ABR 58-28 Lane 5 HMA 40% ABR Lane 1 HMA 0% Control Lane 3 HMA 20% ABR RAS Lane 4 WMA-Chem 20% ABR Lane 7 HMA 20% ABR RAS 58-28 Lane 2 WMA-Foam 40% ABR 58-28 Lane 8 HMA 40% ABR 58-28 Lane 6 HMA 20% ABR

Complete Complete Complete Complete Complete Complete Loading Now… Loading Now… Next Next

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Cracking Performance Measured…

Crack lengths are individually traced with “map-measure”

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Cracking Performance Measured…

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Cracking Performance Measured…

Lane & Mix ALF Passes to First Crack

Lane 9 WMA-Foam 20% ABR 142,000

Lane 11 WMA-Chem 40% ABR 58-28 60,000

Lane 5 HMA 40% ABR 37,000

Lane 1 HMA 0% Control 368,000

Lane 3 HMA 20% ABR RAS 42,000

Lane 4 WMA-Chem 20% ABR 90,000

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Outline

• Experimental Design – Refresher • ALF Loading Status • Laboratory Test Results

– S-VECD – Loose Mix/Gyratory Unaged and Aged – Texas Overlay Tester - Cores

• Comparison of Lab Cracking Tests vs. Field • Future Steps

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What’s this graph all about?

Ν

FAIL

ε Strain

Analysis of S-VECD Lab Data…

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Analysis of S-VECD Lab Data…

These two groups are the same 10 ALF mixes Same data - analyzed two different ways

ε Strain

Ν

FAIL

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This is the “semi-RAW” lab data from AMPT fatigue Before S-VECD Analysis

ε Strain

Ν

FAIL

Analysis of S-VECD Lab Data…

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Case Example – Data from AMPT Sample “A” Sample “B”

ε Strain

δ Phase Angle

ε = 469 AVG

_

Ν = 22,510 FAIL

ε = 982 AVG

_

Ν = 920 FAIL

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ε Strain

Ν

FAIL

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This is the performance determined once the VECD properties have been obtained; e.g. C(S)

ε Strain

Ν

FAIL

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C(S) Damage Characteristic Curves

ε Strain

Ν

FAIL

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This was necessary, but not the end-product.

ε Strain

Ν

FAIL

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This matters

ε Strain

Ν

FAIL

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Ν

FAIL

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As-Built vs. Perfect Construction (thin)

Average = “Perfect”

Asphalt Thickness

Base Stiffness

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Aver

age

Loose Mix Gyratory Specimens 7% +/- 0.5%

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Aver

age

Loose Mix Gyratory Specimens 7% +/- 0.5%

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Outline

• Experimental Design – Refresher • ALF Loading Status • Laboratory Test Results

– S-VECD – Loose Mix/Gyratory Unaged and Aged – Texas Overlay Tester - Cores

• Comparison of Lab Cracking Tests vs. Field • Future Steps

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Texas Overlay Tester

• FHWA cored & trimmed the bottom surface • Cores shipped to TTI • TTI split cores into Top Lift & Bottom Lift • 5 replicates • Tested at: 20oC 0.020 inch displacement ( 0.5 mm )

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Field Cores

Loos

e M

ix –

Gyr

ator

y Co

mpa

cted

– 7

% +

/- 0

.5%

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- iRLPD SCB

Outline

• Experimental Design – Refresher • ALF Loading Status • Laboratory Test Results

– S-VECD – Loose Mix/Gyratory Unaged and Aged – Texas Overlay Tester - Cores

• Comparison of Lab Cracking Tests vs. Field • Future Steps

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Loose Mix – Gyratory Compacted – 7% +/- 0.5%

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Loose Mix – Gyratory Compacted – 7% +/- 0.5%

Long-Term Oven Aged

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Loose Mix – Gyratory Compacted – 7% +/- 0.5%

Long-Term Oven Aged

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Loose Mix – Gyratory Compacted – 7% +/- 0.5%

Long-Term Oven Aged

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Loose Mix – Gyratory Compacted – 7% +/- 0.5%

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Loose Mix – Gyratory Compacted – 7% +/- 0.5%

Long-Term Oven Aged

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Top Lift Field Cores

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Bottom Lift Field Cores

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Field Cores

Loos

e M

ix –

Gyr

ator

y Co

mpa

cted

– 7

% +

/- 0

.5%

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Nor

mal

ized

Com

posit

e

TTI-O

T +

S-VE

CD

ALF

Fatig

ue C

rack

ing

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- iRLPD SCB

Outline

• Experimental Design – Refresher • ALF Loading Status • Laboratory Test Results

– S-VECD – Loose Mix/Gyratory Unaged and Aged – Texas Overlay Tester - Cores

• Comparison of Lab Cracking Tests vs. Field • Future Steps

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Upcoming Efforts • Identify the Recycled Binder Ratio (aka ABR) which provides Equivalent

Performance** – Equivalent to 0% RAP PG64-22 ?? 20% RAP PG64-22 ?? – Lab-batched mixes – Add more virgin binder – Conduct this only on 40% RAP ABR PG58-28 20% RAS ABR PG58-28

• Long Term Aging vs. Field Aging • Extraction & Recovery – Large Quantities • Variability in Lab Crack Test • Collaborative Testing

– Beam Fatigue @ AAT – SCB @ LaDOTD – IDT @ WSU – OT*, SCB, Cantaboro, IDT @ NCAT

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Pavement Engineer

Cracking Test

http://circuitoftheamericas.com/articles/cota-completes-track-pavement-with-success

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Thank You.

Questions? Comments? Concerns?

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Virgin Binder Sampling and Properties • In-line

sampling port just before entering the drum

• One gallon on each day of production

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Virgin Binder Sampling and Properties

58% e

e

e

f

f

PG64-22 PG58-28 e = Evotherm f = Foam

20C

RTFO

|G

*|si

n(δ)

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Virgin Binder Sampling and Properties

PG64-22 PG58-28 e = Evotherm f = Foam

e

e

e

f

f e

e

e

f

f

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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…but kept in place 3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

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3%

5%

14%

16%

65% 78%

+0.2%

-0.2%

-2%

+2%

-7%

+7%

6% 8%

3.6”

4.4”

Top

Page 63: Outline - National Asphalt Pavement Association Gib… · Outline • Experimental Design ... Ν What’s this graph all about? FAIL. ε Strain . Analysis of S- ... Comments? Concerns?

Characteristics of Recycled Asphalt Materials

RAP • 13 samples taken as

stockpile was built

• 4.7% average AC content by solvent – 0.2% std. dev. AC

• TCE Recovered PG – PG89.4-21.7

– ITPG 29.1C

RAS • Tear-Offs • 99.4% Passing ½” sieve • 85.2% Passing #4 sieve • 20.9% AC by solvent • High Temp >>> PG140

Dedicated RAP and RAS stockpiles for the Project