HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite...

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20 A Th us us B Da - - - - - - H A20 45 60 90 052903-V3 HA Applicati he HAP 1.15 ed as post ed with man Basic loa ata for WLL to Correct des Correct sett No edge dis Cracked co Cracked co No shock lo AP 1.15 H nchor syste α < 20° 0° < α < 45° 5° < α < 60° 0° < α < 90° 0° < α < 120° -03. 2013 AP 1.15 Ho ons 5 is designe installed “m nual or moto ading dat otal applies t sign of ancho ting of ancho stance influe ncrete, C20/ ncrete, ACI 3 oading; vibra Hoist Anch em Working WL WL WL WL ° WL oist Ancho ed for temp master hoist or hoists an ta to orage (see “d ors nce /25, f ck,cube = 318-08 desig atory dynami hor Plate, Load LimitLL total LL total LL total LL total LL total or Plate porary and t point” for nd bears a w design of anc 25 N/mm² gn (cylindrica c safety fact single and ation (WLL) [metric ton [metric ton [metric ton [metric ton [metric ton Benefits No lim swive Desig from Ancho softw Reco HST Two o Delive Comp folded Globa permanent installation working load chorage”) al test metho or dyn up to d multipoi S n] n] n] n] n] No a) mitation in loa el, symmetric de gn fits applicati motorized hoist orage of hoist are, cracked an mmended anch M12 (hef=70mm or more HAP 1. ered pre-assem pact design, on d to plate) al safety factor application and/or main d up to 1.15 od): f’ c = 2500 1.8 int loads Single Point 1,15 1,15 1,15 1,15 ot applicable Keep distance HAP 1 d direction, ho esign of base p on requiremen ting with dynam point can be d nd uncracked c hors: m) or KB-TZ ½” .15 can be com mbled (one piec nly 155 x 155 of 4 for all stee n under dry ntenance in metric tons 0 psi Sing Pulle 2,2 2,1 2,0 1,6 1,1 e of min. 4 x hef 1.15 ook (shackle) c late with 4 anch ts of vibratory mic safety factor esigned with P concrete, C20 (hef=3 ¼’’) mbined to increa ce), no need for x 52 mm (wh l connections indoor con n elevator sh s in variable gle ey a) F 25 1 0 6 5 between ancho can rotate and hors dynamic loads r of 1.8 PROFIS Anchor 0/25 ase total WLL r assembly hen shackle is nditions, to hafts. It can directions. Fixed moto hoist 0,55 0,5 0,45 0,4 Not applicable ors of the two H 1 d s r s be be or e APs

Transcript of HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite...

Page 1: HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite Qualification Hilti recommends to proof load the installed HAP 1.15 each time after the

20

A Thusus

B Da- - - - - -

H

An

20

45

60

90

052903-V3

HA

Applicati

he HAP 1.15ed as post ed with man

Basic loa

ata for WLLto

Correct desCorrect settNo edge disCracked coCracked coNo shock lo

AP 1.15 H

nchor syste

α < 20°

0° < α < 45°

5° < α < 60°

0° < α < 90°

0° < α < 120°

-03. 2013

AP 1.15 Ho

ons

5 is designeinstalled “mnual or moto

ading dat

otal applies tsign of anchoting of anchostance influencrete, C20/ncrete, ACI 3

oading; vibra

Hoist Anch

em Working

WL

WL

WL

WL

° WL

oist Ancho

ed for tempmaster hoistor hoists an

ta

toorage (see “dors nce /25, fck,cube = 318-08 desigatory dynami

hor Plate,

Load Limita

LL total

LL total

LL total

LL total

LL total

or Plate B

porary and t point” for nd bears a w

design of anc

25 N/mm² gn (cylindricac safety fact

single and

ation (WLL)

[metric ton

[metric ton

[metric ton

[metric ton

[metric ton

Benefits

No limswive

Desigfrom

Anchosoftw

RecoHST

Two o

Delive

Compfolded

Globa

permanent installation

working load

chorage”)

al test methoor dyn up to

d multipoi

S

n]

n]

n]

n]

n] No

a)

mitation in loael, symmetric de

gn fits applicatimotorized hoist

orage of hoist are, cracked an

mmended anchM12 (hef=70mm

or more HAP 1.

ered pre-assem

pact design, ond to plate)

al safety factor

applicationand/or main

d up to 1.15

od): f’c = 25001.8

int loads

Single Point

1,15

1,15

1,15

1,15

ot applicable

Keep distance

HAP 1

d direction, hoesign of base p

on requirementing with dynam

point can be dnd uncracked c

hors: m) or KB-TZ ½”

.15 can be com

mbled (one piec

nly 155 x 155

of 4 for all stee

n under dry ntenance inmetric tons

0 psi

SingPulle

2,2

2,1

2,0

1,6

1,1

e of min. 4 x hef

1.15

ook (shackle) clate with 4 anch

ts of vibratory mic safety factor

esigned with Pconcrete, ≥ C20

(hef=3 ¼’’)

mbined to increa

ce), no need for

x 52 mm (wh

l connections

indoor conn elevator shs in variable

gle ey a)

F

25

1

0

6

5

f between ancho

can rotate andhors

dynamic loadsr of 1.8

PROFIS Anchor0/25

ase total WLL

r assembly

hen shackle is

nditions, to hafts. It candirections.

Fixed motohoist

0,55

0,5

0,45

0,4

Not applicable

ors of the two H

1

d

s

r

s

be be

or

e

APs

Page 2: HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite Qualification Hilti recommends to proof load the installed HAP 1.15 each time after the

H

2

D HAins ThdycaapICC E C

L

L

L

Fo

1 fr 2 M

HAP 1.1

Design of

AP 1.15 is dstallation or

he design ofynamic effecses: A conc

pproved ancC calculatio

ETAG desig

Conditions: Base mateconditions Cracked oSlab thicknDimensionPartial safe

Load scenarFz

Load scenarF_z F_x F_y M_x M_y

Load scenarF_x 14F_y 14M_x M_y

or use of HA

ree download

Minimum slab

5

f anchor

designed tor maintenan

f an anchoracts, etc.) Focrete ancho

chor satisfieon method:

gn

erial: acc. to

r uncracked ness: onsite ns of baseplaety factor for

io 1 (pure te20.7 kN

io 2 (diagon14.6 kN10.4 kN10.4 kN0.38 kN0.38 kN

io 3 (diagon4.6 kN 4.6 kN

AP 1.15 as ET

d of PROFIS

b thickness a

rage

o be used ce.

age for the Hor this the aor can only s ALL of th

onsite

concrete slab thicknes

ate see pictur load L= 1.8

ension): N

nal 45°): N N N Nm Nm

nal shear):

0.54 kNm0.54 kNm

TAG approv

S Anchor des

according to

as hoist po

HAP 1.15 mnchorage fobe conside

he following

ss2 re

m m

ved anchora

sign software

tech. data of

oint for lifti

ust accountor HAP 1.15red as suita

g load scena

age, Hilti rec

e from www.h

f applied anc

ing loads u

t for varying5 has to be able for usearios (e.g. b

commends u

hilti.com Serv

chors

L

under variab

g load conddesigned a

e with the Hby PROFIS c

use of HST

vice & Suppo

z

Load scenar

2052903-V

ble directio

itions (varyaccording toHAP 1.15 hocalculation1)

M12.

ort

rio 2

V3-03. 201

ns in eleva

ying directioo extreme looist point if ) with ETAG

13

ator

ons, oad the

G or

Page 3: HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite Qualification Hilti recommends to proof load the installed HAP 1.15 each time after the

20

IC C

L

L

L

Fo

3 M 052903-V3

CC Design

Conditions:

Base mateconditions Cracked oSlab thicknthickness3

DimensionPartial safe

Load scenarF_z

Load scenarF_z F_x F_y M_x M_y

Load scenarF_x F_y M_x M_y

or use of HA

Minimum slab

-03. 2013

n (ACI 318-

erial: acc. to

r uncracked ness: onsite

ns of baseplaety factor for

io 1 (pure te4654 lbf

io 2 (diagon3291 lbf2327 lbf2327 lbf3389 in-3389 in-

io 3 (diagon3291 lbf3291 lbf

AP 1.15 as IC

b thickness a

-08, Appen

onsite

concrete slab

ate see pictur load L= 1.8

ension): f

nal 45°): f f f -lbf -lbf

nal shear): f f

CC approved

according to

ndix D)

re

4793 in-lbf4793 in-lbf

d anchorage

tech. data of

f f

e (WLL = 25

f applied anc

85 lbf), Hilti

chors

HAP 1

recommend

z

Load scena

1.15

ds KB-TZ ½

ario 2

½ x 3 1/4”.

3

Page 4: HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite Qualification Hilti recommends to proof load the installed HAP 1.15 each time after the

HAP 1.15

2052903-V3-03. 2013 4

Onsite Qualification

Hilti recommends to proof load the installed HAP 1.15 each time after the hoist equipment is installed, adjusted, or changed.

Test procedure (shown with Hilti Anchor Tester HAT 28-E) This procedure will verify the fastening capacity of the anchorage and the base material for HAP 1.15 use.

1. Make sure anchors for the HAP 1.15 are correctly installed. Make sure shackle is not attached (de-install shackle if necessary). Connect ring bolt adapter of HAT 28 to center bolt.

2. Connect HAT 28 with ring bolt adapter and position the tester with edges of tester baseplate parallel to edges of HAP plate.

Turn crank in clockwise direction until legs are in contact with the base material.

Check that pullout force acts parallel to the axis of the anchors and parallel to the legs of the HAT 28 and HAP 1.15 is centered with HAT 28.

3. Set the red hand of the gauge to zero.

4. Hold the HAT 28 by the grip while increasing the load on the HAP 1.15 by turning the crank in a clockwise direction. Increase the load until proof load of 26.5 kN is attained.

5. Keep the proof load on HAP 1.15 for at least 5 minutes.

6. Check the load on the HAT 28 after 5 minutes (black hand) and note down the difference to the initially applied proof load (red hand).

Release the load by turning the crank counterclockwise.

7. Remove HAT 28 and ring bolt adapter.

Perform visual check on HAP 1.15 and base material (damages, deformations, cracks, …).

The Hoist Anchor Kit has passed the test and can be loaded with a maximal working load of 1.15 metric tons if the following requirements are met:

- the applied proof load of 26.5 kN decreased less than 10% during the 5 minutes test duration

- no damage or deformation of the HAP 1.15

- no damage (e.g. cracks) in the base material

8. Install the shackle and plug in the safety pin, optional is to mark or label the HAP 1.15 with date of proof loading, name of testing person, …

26.5 kN

Page 5: HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite Qualification Hilti recommends to proof load the installed HAP 1.15 each time after the

HAP 1.15

2052903-V3-03. 2013 5

Materials Part Material / Mechancial properties or standard

Shackle axis Galvanized steel Rm > 550N/mm2

Shackle (U-bolt) Material, functional dimensions and mech. properties acc. to EN 13889, coated with 100my powder laque

Eye Bolt Galvanized steel Rm > 550N/mm2

Base plate Galvanized steel Rm > 355N/mm2

Base material thickness and anchor spacing

HAP 1.15

Minimum base material thickness hmin [mm] according to technical data of applied anchors Spacing (Hoist Anchor Plate) s [mm] 110 Edge distance c [mm] according to technical data of applied anchors a)

a) For smaller edge distances the design loads have to be reduced (see ETAG 001, Annex C).

Page 6: HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite Qualification Hilti recommends to proof load the installed HAP 1.15 each time after the

HAP 1.15

2052903-V3-03. 2013 6

Setting instructions

3 ¼“ EMBED