HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite...
Transcript of HAP 1 15 technical data sheet 2052903-V2-08 02 2013 · HAP 1.15 4 2052903-V3-03. 2013 Onsite...
20
A Thusus
B Da- - - - - -
H
An
20
45
60
90
052903-V3
HA
Applicati
he HAP 1.15ed as post ed with man
Basic loa
ata for WLLto
Correct desCorrect settNo edge disCracked coCracked coNo shock lo
AP 1.15 H
nchor syste
α < 20°
0° < α < 45°
5° < α < 60°
0° < α < 90°
0° < α < 120°
-03. 2013
AP 1.15 Ho
ons
5 is designeinstalled “mnual or moto
ading dat
otal applies tsign of anchoting of anchostance influencrete, C20/ncrete, ACI 3
oading; vibra
Hoist Anch
em Working
WL
WL
WL
WL
° WL
oist Ancho
ed for tempmaster hoistor hoists an
ta
toorage (see “dors nce /25, fck,cube = 318-08 desigatory dynami
hor Plate,
Load Limita
LL total
LL total
LL total
LL total
LL total
or Plate B
porary and t point” for nd bears a w
design of anc
25 N/mm² gn (cylindricac safety fact
single and
ation (WLL)
[metric ton
[metric ton
[metric ton
[metric ton
[metric ton
Benefits
No limswive
Desigfrom
Anchosoftw
RecoHST
Two o
Delive
Compfolded
Globa
permanent installation
working load
chorage”)
al test methoor dyn up to
d multipoi
S
n]
n]
n]
n]
n] No
a)
mitation in loael, symmetric de
gn fits applicatimotorized hoist
orage of hoist are, cracked an
mmended anchM12 (hef=70mm
or more HAP 1.
ered pre-assem
pact design, ond to plate)
al safety factor
applicationand/or main
d up to 1.15
od): f’c = 25001.8
int loads
Single Point
1,15
1,15
1,15
1,15
ot applicable
Keep distance
HAP 1
d direction, hoesign of base p
on requirementing with dynam
point can be dnd uncracked c
hors: m) or KB-TZ ½”
.15 can be com
mbled (one piec
nly 155 x 155
of 4 for all stee
n under dry ntenance inmetric tons
0 psi
SingPulle
2,2
2,1
2,0
1,6
1,1
e of min. 4 x hef
1.15
ook (shackle) clate with 4 anch
ts of vibratory mic safety factor
esigned with Pconcrete, ≥ C20
(hef=3 ¼’’)
mbined to increa
ce), no need for
x 52 mm (wh
l connections
indoor conn elevator shs in variable
gle ey a)
F
25
1
0
6
5
f between ancho
can rotate andhors
dynamic loadsr of 1.8
PROFIS Anchor0/25
ase total WLL
r assembly
hen shackle is
nditions, to hafts. It candirections.
Fixed motohoist
0,55
0,5
0,45
0,4
Not applicable
ors of the two H
1
d
s
r
s
be be
or
e
APs
H
2
D HAins ThdycaapICC E C
L
L
L
Fo
1 fr 2 M
HAP 1.1
Design of
AP 1.15 is dstallation or
he design ofynamic effecses: A conc
pproved ancC calculatio
ETAG desig
Conditions: Base mateconditions Cracked oSlab thicknDimensionPartial safe
Load scenarFz
Load scenarF_z F_x F_y M_x M_y
Load scenarF_x 14F_y 14M_x M_y
or use of HA
ree download
Minimum slab
5
f anchor
designed tor maintenan
f an anchoracts, etc.) Focrete ancho
chor satisfieon method:
gn
erial: acc. to
r uncracked ness: onsite ns of baseplaety factor for
io 1 (pure te20.7 kN
io 2 (diagon14.6 kN10.4 kN10.4 kN0.38 kN0.38 kN
io 3 (diagon4.6 kN 4.6 kN
AP 1.15 as ET
d of PROFIS
b thickness a
rage
o be used ce.
age for the Hor this the aor can only s ALL of th
onsite
concrete slab thicknes
ate see pictur load L= 1.8
ension): N
nal 45°): N N N Nm Nm
nal shear):
0.54 kNm0.54 kNm
TAG approv
S Anchor des
according to
as hoist po
HAP 1.15 mnchorage fobe conside
he following
ss2 re
m m
ved anchora
sign software
tech. data of
oint for lifti
ust accountor HAP 1.15red as suita
g load scena
age, Hilti rec
e from www.h
f applied anc
ing loads u
t for varying5 has to be able for usearios (e.g. b
commends u
hilti.com Serv
chors
L
under variab
g load conddesigned a
e with the Hby PROFIS c
use of HST
vice & Suppo
z
Load scenar
2052903-V
ble directio
itions (varyaccording toHAP 1.15 hocalculation1)
M12.
ort
rio 2
V3-03. 201
ns in eleva
ying directioo extreme looist point if ) with ETAG
13
ator
ons, oad the
G or
20
IC C
L
L
L
Fo
3 M 052903-V3
CC Design
Conditions:
Base mateconditions Cracked oSlab thicknthickness3
DimensionPartial safe
Load scenarF_z
Load scenarF_z F_x F_y M_x M_y
Load scenarF_x F_y M_x M_y
or use of HA
Minimum slab
-03. 2013
n (ACI 318-
erial: acc. to
r uncracked ness: onsite
ns of baseplaety factor for
io 1 (pure te4654 lbf
io 2 (diagon3291 lbf2327 lbf2327 lbf3389 in-3389 in-
io 3 (diagon3291 lbf3291 lbf
AP 1.15 as IC
b thickness a
-08, Appen
onsite
concrete slab
ate see pictur load L= 1.8
ension): f
nal 45°): f f f -lbf -lbf
nal shear): f f
CC approved
according to
ndix D)
re
4793 in-lbf4793 in-lbf
d anchorage
tech. data of
f f
e (WLL = 25
f applied anc
85 lbf), Hilti
chors
HAP 1
recommend
z
Load scena
1.15
ds KB-TZ ½
ario 2
½ x 3 1/4”.
3
HAP 1.15
2052903-V3-03. 2013 4
Onsite Qualification
Hilti recommends to proof load the installed HAP 1.15 each time after the hoist equipment is installed, adjusted, or changed.
Test procedure (shown with Hilti Anchor Tester HAT 28-E) This procedure will verify the fastening capacity of the anchorage and the base material for HAP 1.15 use.
1. Make sure anchors for the HAP 1.15 are correctly installed. Make sure shackle is not attached (de-install shackle if necessary). Connect ring bolt adapter of HAT 28 to center bolt.
2. Connect HAT 28 with ring bolt adapter and position the tester with edges of tester baseplate parallel to edges of HAP plate.
Turn crank in clockwise direction until legs are in contact with the base material.
Check that pullout force acts parallel to the axis of the anchors and parallel to the legs of the HAT 28 and HAP 1.15 is centered with HAT 28.
3. Set the red hand of the gauge to zero.
4. Hold the HAT 28 by the grip while increasing the load on the HAP 1.15 by turning the crank in a clockwise direction. Increase the load until proof load of 26.5 kN is attained.
5. Keep the proof load on HAP 1.15 for at least 5 minutes.
6. Check the load on the HAT 28 after 5 minutes (black hand) and note down the difference to the initially applied proof load (red hand).
Release the load by turning the crank counterclockwise.
7. Remove HAT 28 and ring bolt adapter.
Perform visual check on HAP 1.15 and base material (damages, deformations, cracks, …).
The Hoist Anchor Kit has passed the test and can be loaded with a maximal working load of 1.15 metric tons if the following requirements are met:
- the applied proof load of 26.5 kN decreased less than 10% during the 5 minutes test duration
- no damage or deformation of the HAP 1.15
- no damage (e.g. cracks) in the base material
8. Install the shackle and plug in the safety pin, optional is to mark or label the HAP 1.15 with date of proof loading, name of testing person, …
26.5 kN
HAP 1.15
2052903-V3-03. 2013 5
Materials Part Material / Mechancial properties or standard
Shackle axis Galvanized steel Rm > 550N/mm2
Shackle (U-bolt) Material, functional dimensions and mech. properties acc. to EN 13889, coated with 100my powder laque
Eye Bolt Galvanized steel Rm > 550N/mm2
Base plate Galvanized steel Rm > 355N/mm2
Base material thickness and anchor spacing
HAP 1.15
Minimum base material thickness hmin [mm] according to technical data of applied anchors Spacing (Hoist Anchor Plate) s [mm] 110 Edge distance c [mm] according to technical data of applied anchors a)
a) For smaller edge distances the design loads have to be reduced (see ETAG 001, Annex C).
HAP 1.15
2052903-V3-03. 2013 6
Setting instructions
3 ¼“ EMBED