Development of a purification platform process for a ... · 04.03.2013 · •E: Robust scale-up of...
Transcript of Development of a purification platform process for a ... · 04.03.2013 · •E: Robust scale-up of...
Development of a purification platform process for a unique next generation antibody, the
κλ-body
• JF Depoisier, N Fouque, S Darthenay, A Carron, L Dejoint, L Di Grazia, PA Cayatte, M Alcox, G Pontini,
Y Poitevin, S Raimondi, L Bernasconi, D Schrag, N Fischer, M Kosco-Vilbois, G Elson
• Novimmune SA, 14 Chemin des Aulx, 1228 Plas-Les-Ouates, Geneva, Switzerland
• Presented at CHI-PepTalk, Palm Springs, CA, USA, 21 – 25 January 2013
1. Two common heavy chains
2. Two different light chains: kappa and lambda
Light chain-driven specificity
3. Full length IgG1 format
Fc-effector functions and stability
4. Absence of linkers or unnatural sequences
Indistinguishable from a standard IgG
κλ-body format
Abstract
• In order to exploit novel mechanisms of action and achieve superior clinical efficacy, various bispecific antibody formats have been developed over the past decade.
• NovImmune’s novel bispecific antibody format, the κλ-body, has a molecular structure similar to standard monoclonal antibodies.This poster is addressing challenges to design a platform purification process for this novel bispecific antibody format.
High level κλ–body expression
• A: κλ-bodies are expressed in CHO cells by co-transfection of the genes encoding the common heavy chain and the two
different light chains
• B and C: two different κλ-bodies (POCA and B) presented a high level of expression (following a limited cell line screening
protocol) while the κλ-body distribution was close to the theoretical maximum of 50%
• D: Seven randomly selected CHO cell lines presented a high level of genetic stability over 50 generations
• E: Robust scale-up of a semi-stable pool expressing the κλ-body POC A from 100 mL erlen to 25 L Wave bag in a chemically
defined fed-batch process
κλ-bodies are expressed at high productivity and consistency by standard CHO
expression systems
(B)
Stability study of 7 cell lines
0
10
20
30
40
(D)
50
Cell line generation number
% κ
λ -b
ody A
at
ha
rve
st
0
20
40
60 20.92% 43.72 % 35.36 %
%
38.81% 45.75% 15.44 %
0
20
40
60
κλ-body B
%
κλ t
iter
(g/L
)
mA
b t
ite
r (g
/L)
Via
ble
Cell C
on
ce
ntr
atio
n
(x1
06ce
lls/m
L)
an
d V
iab
ility (
%)
Theoretical distribution
Stable CHO cells (A)
(C) Antibody titer at harvest by fed-batch culture
0
1
2
3
0
0.5
1
1.5
2
0
20
40
60
80
(E)
0 48 96 144 192 240 288 336 384
Elapsed time (h)
Scale-up of fed-batch process
Wave bag - VCC Wave bag -
Viability Wave bag -
mAb titer
Erlen - VCC Erlen -
Viability Erlen -
mAb titer
% κκ, κλ, λλ % κκ, κλ, λλ
κλ-body A
100
Initial purification platform
• «Version 0» process – Separation of monospecific IgGs and κλ-body based on a three affinity step platform process
• A: The bispecific antibody was purified from CHO derived supernatant using a three affinity step process, consecutively involving the MabSelect SuRe, KappaSelect and LambdaFab Select resins (GE Healthcare)
• B: Non-reduced SDS PAGE analysis revealed efficient purification of the κλ-body with the removal of major process contaminants, notably the two monospecific mAbs κκ and λλ
Mabelect SuRe 2
Flow through: HCPs, DNA, etc
Free light
chains
5 Eluate:
κλ-body Mono κ
KappaSelect
Eluate:
κλ- body
6
Flow through:
Mono κ
LambdaFabSelect
Mono κ
3 Eluate:
Mono λ κλ- body
1 Supernatant
7
4
Flow through:
Mono λ
(A)
188
62
49
28
17
14
6
38
M
HC
λ LC κ LC
Abbreviations: HC: Heavy chain; κ LC: kappa light
chain; λ LC: lambda light chain;
M: Molecular weight marker
1 2 3 4 5 6 7
(kDa)
(B)
98
Purification process optimization
• Further process development on KappaSelect and LambdaFab Select resins.
• Optimization of the running conditions, including elution pH, flow rate, and loading capacity was shown to be critical in establishing robust and efficient operating conditions for the KappaSelect (A and B) and LambdaFabSelect resins (C and D).
1X 1.33X
60%
65%
70%
75%
85%
80%
90%
95%
100%
3.2X
1.6X
1X
100.0%
88.9%
81.5%
94.6%
86.5%
79.0%
% R
ecovery in
kl-b
od
y
(B)
KappaSelect
1X 1.5X
2X
60%
65%
70%
75%
80%
85%
90%
95%
100%
4X
2X
1.25X
1X
NT
90.8% 87.8%
90.1%
79.8%
100.0%
82.0%
73.4%
95.4%
83.8%
77.4%
NT
% R
ecovery in
kl-b
od
y
LambdaFabSelect
(D)
0
100
0 50 100 150 200 250 ml
Equili
bra
tio
n
Loadin
g
Washin
g
Elu
tion
F2 W aste F3 W aste
Mono κ
κλ- body
lambdaselect cycle5 20110902:10_UV lambdaselect cycle5 20110902:10_Conc lambdaselect cycle5 20110902:10_Frac tions lambdaselect cycle5 20110902:10_Logbook
200
300
400
(C)5
00
600
mAU
Equili
bra
tio
n
Loadin
g
Washin
g
Washin
g
Elu
tion
Str
ip
Mono λ
run 10 column5mlph3001:10_UV run 10 column5mlph3001:10_Conc run 10 column5mlph3001:10_Frac tions run 10 column5mlph3001:10_Logbook
0
500
1000
1500
2000
mAU
0 50 100 150 ml
F2 W aste F3 W aste F4 W aste
κλ- body
Mono κ
(A)
Mono κ
KappaSelect
LambdaFabSelect
Scale-up at 100L pilot
Representative chromatograms of ligand
affinity steps at pilot scale.
MabSelectSuRe
KappaSelect
LambdaFabSelect
Capture
HIC-HPLC analysis of unprocessed bulk
(A)
LambdaFabSelect step: •Column size: 760 mL (7cm Ø, ~20 cm height) •Loading: 20g/L IgG •Step recovery: 93% (k l-body)
(C)
NI-1501, POC1B, NI-1501-007, LambdaFab S, Cycle 2
KappaSelect step: •Column size: 380 mL (5cm Ø, ~20 cm height) •Loading: 20g/L IgG •Step recovery: 91% (k l-body)
(D) NI-1501, POC1B, NI-1501-007, Kappa S, Cycle 2
MabSelectSure step: •Column size: 805 mL (7cm Ø, ~20 cm height) •Loading: 20g/L IgG •Step recovery: 94% (k l- body)
(B) NI-1501, POC1B, NI-1501-007, MabSS, Cycle 1
Kappa and LambdaFabSelect resin can be used as
first or second step depending on predominent % of
monospecific.
Product quality analysis of purified κλ-body
Purified κλ -body demonstrated a quality profile typical of conventional monoclonal antibodies as illustrated by reduced SDS-PAGE gel (Panel A), HIC-HPLC (Panel B) and SEC-HPLC (Panel C) analyses
(B)
HIC-HPLC
κλ- body
(C)
SEC-
HPLC
(A)
Reduced SDS-PAGE
Mono κλ- Mono
κκ body λλ
Purity >99%
λ LC κ LC
HC Mono κ Mono λ
% κλ >99 % Aggregates: 1.2%
AU
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50
0.55
0.60
0.65
0.70
0.75
0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00 25.00
Minutes
Monomers
Mono κ
κλ-body
Aggregates
Zoom Mono λ
Conclusions and perspectives
• κλ-bodies were shown to be readily expressed at high level (above 1g/L) using a standard CHO expression system.
• A three-affinity step purification process was shown to be successful in isolating high quality κλ-body.
• Platform purification process development allowed the determination of robust running conditions with the KappaSelect and LambdaFab Select resins.
• Scale–up at a 100L pilot scale has been successfully performed.
• Further process development have been initiated to reduce the ligand affinity step numbers whilst maximising the product recovery and process efficiency.
Take home message
The κλ-body represents the ideal bispecific format as it is indistinguishable from a standard fully human
monoclonal antibody.
It therefore has all the favorable characteristics required, such as platform manufacturability, stability, extended half-life,
effector function and low intrinsic immunogenicity, in order to become a successful class of
next generation biologics.