Acceptance Sampling Plan

53
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved. α β AQL LTPD Supplement J Supplement J - - Acceptance Acceptance Sampling Sampling Plans Plans

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Acceptance sampling plan

Transcript of Acceptance Sampling Plan

Page 1: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

α

β

AQL LTPD

Supplement J Supplement J --

Acceptance Acceptance SamplingSamplingPlansPlans

Page 2: Acceptance Sampling Plan

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Sequential Sampling ChartSequential Sampling Chart

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Sequential Sampling ChartSequential Sampling Chart8 –

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1 –

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Cumulative sample size

| | | | | | |10 20 30 40 50 60 70

Num

ber o

f def

ectiv

es

Figure J.1

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Sequential Sampling ChartSequential Sampling Chart8 –

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1 –

0 –

Continue sampling

Cumulative sample size

| | | | | | |10 20 30 40 50 60 70

Num

ber o

f def

ectiv

es

Figure J.1

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Sequential Sampling ChartSequential Sampling Chart8 –

7 –

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1 –

0 –

Reject

Continue sampling

Accept

Cumulative sample size

| | | | | | |10 20 30 40 50 60 70

Num

ber o

f def

ectiv

es

Figure J.1

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Sequential Sampling ChartSequential Sampling Chart8 –

7 –

6 –

5 –

4 –

3 –

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1 –

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RejectDecision to reject

Continue sampling

Accept

Cumulative sample size

| | | | | | |10 20 30 40 50 60 70

Num

ber o

f def

ectiv

es

Figure J.1

Page 7: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve

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Operating Characteristic CurveOperating Characteristic Curve

Prob

abili

ty o

f acc

epta

nce

Proportion defectiveFigure J.2

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Operating Characteristic CurveOperating Characteristic Curve

Ideal OC curve

Prob

abili

ty o

f acc

epta

nce

Proportion defectiveFigure J.2

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Operating Characteristic CurveOperating Characteristic Curve

Ideal OC curve

Typical OC curve

Prob

abili

ty o

f acc

epta

nce

Proportion defectiveFigure J.2

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Operating Characteristic CurveOperating Characteristic Curve

α

1.0

β

Ideal OC curve

Typical OC curve

AQL LTPD

Prob

abili

ty o

f acc

epta

nce

Proportion defectiveFigure J.2

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Operating Characteristic CurveOperating Characteristic Curve

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To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Example J.1

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Operating Characteristic CurveOperating Characteristic CurveProbability

Proportion of c or lessdefective defects

(p) np (Pa) Comments

n = 60c = 11.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Example J.1

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Operating Characteristic CurveOperating Characteristic CurveProbability

Proportion of c or lessdefective defects

(p) np (Pa) Comments

n = 60c = 11.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

np 0 1 2 .05 .951 .999 1.000.10 .905 .995 1.000.15 .861 .990 .999.20 .819 .982 .999.25 .779 .974 .998.30 .741 .963 .996.35 .705 .951 .994.40 .670 .938 .992.45 .638 .925 .989.50 .607 .910 .986.55 .577 .894 .982.60 .549 .878 .977.65 .522 .861 .972

Example J.1

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Operating Characteristic CurveOperating Characteristic CurveProbability

Proportion of c or lessDefective defects

(p) np (Pa) Comments0.01 (AQL) 0.6

n = 60c = 11.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

np 0 1 2 .05 .951 .999 1.000.10 .905 .995 1.000.15 .861 .990 .999.20 .819 .982 .999.25 .779 .974 .998.30 .741 .963 .996.35 .705 .951 .994.40 .670 .938 .992.45 .638 .925 .989.50 .607 .910 .986.55 .577 .894 .982.60 .549 .878 .977.65 .522 .861 .972

Example J.1

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Operating Characteristic CurveOperating Characteristic CurveProbability

Proportion of c or lessdefective defects

(p) np (Pa) Comments0.01 (AQL) 0.6

n = 60c = 11.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

np 0 1 2 .05 .951 .999 1.000.10 .905 .995 1.000.15 .861 .990 .999.20 .819 .982 .999.25 .779 .974 .998.30 .741 .963 .996.35 .705 .951 .994.40 .670 .938 .992.45 .638 .925 .989.50 .607 .910 .986.55 .577 .894 .982.60 .549 .878 .977.65 .522 .861 .972

Example J.1

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Operating Characteristic CurveOperating Characteristic CurveProbability

Proportion of c or lessdefective defects

(p) np (Pa) Comments0.01 (AQL) 0.6 0.878

n = 60c = 11.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

np 0 1 2 .05 .951 .999 1.000.10 .905 .995 1.000.15 .861 .990 .999.20 .819 .982 .999.25 .779 .974 .998.30 .741 .963 .996.35 .705 .951 .994.40 .670 .938 .992.45 .638 .925 .989.50 .607 .910 .986.55 .577 .894 .982.60 .549 .878 .977.65 .522 .861 .972

Example J.1

Page 19: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic CurveProbability

Proportion of c or lessdefective defects

(p) np (Pa) Comments0.01 (AQL) 0.6 0.878

n = 60c = 11.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

np 0 1 2 .05 .951 .999 1.000.10 .905 .995 1.000.15 .861 .990 .999.20 .819 .982 .999.25 .779 .974 .998.30 .741 .963 .996.35 .705 .951 .994.40 .670 .938 .992.45 .638 .925 .989.50 .607 .910 .986.55 .577 .894 .982.60 .549 .878 .977.65 .522 .861 .972

Example J.1

Page 20: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic CurveProbability

Proportion of c or lessdefective defects

(p) np (Pa) Comments0.01 (AQL) 0.6 0.878

n = 60c = 11.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Example J.1

Page 21: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 –

0.663

| | | | | | | | | |1 2 3 4 5 6 7 8 9 10

0.308

0.199

0.048

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

ProbabilityProportion of c or lessdefective defects

(p) np (Pa) Comments

0.01 (AQL) 0.6 0.878 α = 1.000 – 0.878 = 0.1220.02 1.2 0.6630.03 1.8 0.4630.04 2.4 0.3080.05 3.0 0.1990.06 (LTPD) 3.6 0.126 β = 0.1260.07 4.2 0.0780.08 4.8 0.0480.09 5.4 0.0290.10 6.0 0.017

n = 60c = 1

Example J.1

Page 22: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

0.878

0.663

0.463

0.308

0.1990.126 0.078

0.048 0.0290.017

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Example J.1

Page 23: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve

Figure J.3

1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

0.878

0.663

0.463

0.308

0.1990.126 0.078

0.048 0.0290.017

α = 0.122

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

β = 0.126

Page 24: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Figure J.4

Page 26: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce Producer’s Consumer’s

Risk Riskn (p = AQL) (p = LTPD)

Figure J.4

Page 27: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce Producer’s Consumer’s

Risk Riskn (p = AQL) (p = LTPD)

60 0.122 0.126

Figure J.4

Page 28: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce Producer’s Consumer’s

Risk Riskn (p = AQL) (p = LTPD)

60 0.122 0.12680 0.191 0.048

Figure J.4

Page 29: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce Producer’s Consumer’s

Risk Riskn (p = AQL) (p = LTPD)

60 0.122 0.12680 0.191 0.048

100 0.264 0.017

Figure J.4

Page 30: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Figure J.4

Producer’s Consumer’sRisk Risk

n (p = AQL) (p = LTPD)

60 0.122 0.12680 0.191 0.048

100 0.264 0.017120 0.332 0.006

Page 31: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce n = 60, c = 1

n = 80, c = 1

n = 100, c = 1

n = 120, c = 1

Figure J.4

Page 32: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve

Page 33: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Figure J.5

Page 34: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Producer’s Consumer’sRisk Risk

c (p = AQL) (p = LTPD)

Figure J.5

Page 35: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Producer’s Consumer’sRisk Risk

c (p = AQL) (p = LTPD)

1 0.122 0.126

Figure J.5

Page 36: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Producer’s Consumer’sRisk Risk

c (p = AQL) (p = LTPD)

1 0.122 0.1262 0.023 0.303

Figure J.5

Page 37: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Producer’s Consumer’sRisk Risk

c (p = AQL) (p = LTPD)

1 0.122 0.1262 0.023 0.3033 0.003 0.515

Figure J.5

Page 38: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

Producer’s Consumer’sRisk Risk

c (p = AQL) (p = LTPD)

1 0.122 0.1262 0.023 0.3033 0.003 0.5154 0.000 0.726

Figure J.5

Page 39: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve1.0 –

0.9 –

0.8 –

0.7 –

0.6 –

0.5 –

0.4 –

0.3 –

0.2 –

0.1 –

0.0 – | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

(AQL) (LTPD)Proportion defective (hundredths)

Prob

abili

ty o

f acc

epta

nce

n = 60, c = 1n = 60, c = 2

n = 60, c = 3n = 60, c = 4

Figure J.5

Page 40: Acceptance Sampling Plan

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Acceptance Sampling Plan

Page 41: Acceptance Sampling Plan

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Acceptance Sampling Plan

AQL Based LTPD Based

0 0.0509 5 2.2996 381 0.3552 36 3.8875 652 0.8112 81 5.3217 893 1.3675 137 6.6697 1114 1.9680 197 7.9894 1335 2.6256 263 9.2647 1546 3.2838 328 10.5139 1757 3.9794 398 11.7726 1968 4.6936 469 12.9903 2179 5.4237 542 14.2042 237

10 6.1635 616 15.4036 257

Acceptance Expected Sample Expected SampleNumber Defectives Size Defectives Size

Page 42: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve

Page 43: Acceptance Sampling Plan

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Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Example J.2

Page 44: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Proportion ProbabilityDefective of Acceptance

(p) np (Pa)

Example J.2

Page 45: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Proportion ProbabilityDefective of Acceptance

(p) np (Pa)

0.01 1.10 0.9740.02 2.20 0.8190.03 3.30 0.581 = (0.603 + 0.558)/20.04 4.40 0.3590.05 5.50 0.202 = (0.213 + 0.191)/20.06 6.60 0.1050.07 7.70 0.052 = (0.055 + 0.048)/20.08 8.80 0.024

Example J.2

Page 46: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Proportion ProbabilityDefective of Acceptance

(p) np (Pa)

0.01 1.10 0.9740.02 2.20 0.8190.03 3.30 0.581 = (0.603 + 0.558)/20.04 4.40 0.3590.05 5.50 0.202 = (0.213 + 0.191)/20.06 6.60 0.1050.07 7.70 0.052 = (0.055 + 0.048)/20.08 8.80 0.024

For p = 0.01:

Example J.2

Page 47: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Proportion ProbabilityDefective of Acceptance

(p) np (Pa)

0.01 1.10 0.9740.02 2.20 0.8190.03 3.30 0.581 = (0.603 + 0.558)/20.04 4.40 0.3590.05 5.50 0.202 = (0.213 + 0.191)/20.06 6.60 0.1050.07 7.70 0.052 = (0.055 + 0.048)/20.08 8.80 0.024

For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = 0.0087

Example J.2

Page 48: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Proportion ProbabilityDefective of Acceptance

(p) np (Pa)

0.01 1.10 0.9740.02 2.20 0.8190.03 3.30 0.581 = (0.603 + 0.558)/20.04 4.40 0.3590.05 5.50 0.202 = (0.213 + 0.191)/20.06 6.60 0.1050.07 7.70 0.052 = (0.055 + 0.048)/20.08 8.80 0.024

For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = 0.0087

Example J.2

Page 49: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Proportion ProbabilityDefective of Acceptance

(p) np (Pa)

0.01 1.10 0.9740.02 2.20 0.8190.03 3.30 0.581 = (0.603 + 0.558)/20.04 4.40 0.3590.05 5.50 0.202 = (0.213 + 0.191)/20.06 6.60 0.1050.07 7.70 0.052 = (0.055 + 0.048)/20.08 8.80 0.024

For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = 0.0087For p = 0.02: 0.02(0.819)(1000 – 110)/1000 = 0.0146For p = 0.03: 0.03(0.581)(1000 – 110)/1000 = 0.0155For p = 0.04: 0.04(0.359)(1000 – 110)/1000 = 0.0128For p = 0.05: 0.05(0.202)(1000 – 110)/1000 = 0.0090For p = 0.06: 0.06(0.105)(1000 – 110)/1000 = 0.0056For p = 0.07: 0.07(0.052)(1000 – 110)/1000 = 0.0032For p = 0.08: 0.08(0.024)(1000 – 110)/1000 = 0.0017

Example J.2

Page 50: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Proportion ProbabilityDefective of Acceptance

(p) np (Pa)

0.01 1.10 0.9740.02 2.20 0.8190.03 3.30 0.581 = (0.603 + 0.558)/20.04 4.40 0.3590.05 5.50 0.202 = (0.213 + 0.191)/20.06 6.60 0.1050.07 7.70 0.052 = (0.055 + 0.048)/20.08 8.80 0.024

Example J.2

Page 51: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Example J.2

Page 52: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Operating Characteristic CurveOperating Characteristic Curve

AOQL1.6 –

1.2 –

0.8 –

0.4 –

0 – | | | | | | | |1 2 3 4 5 6 7 8

Defectives in lot (percent)

Ave

rage

out

goin

g qu

ality

(per

cent

)

Figure J.6

Page 53: Acceptance Sampling Plan

To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Sixth Edition © 2002 Prentice Hall, Inc. All rights reserved.

Solved Problem1.0 —

0.9 —

0.8 —

0.7 —

0.6 —

0.5 —

0.4 —

0.3 —

0.2 —

0.1 —

0 — | | | | | | | | | |1 2 3 4 5 6 7 8 9 10

Proportion defective (hundredths)(p)

Prob

abili

ty o

f acc

epta

nce

(Pa)

(AQL) (LTPD)

1.000 0.996

0.9510.810

0.587

0.363

0.1940.092

0.0390.015β = 0.092

α = 0.049