- Technoroll · For frame use hot dip galvanized ( min Thk 80 micron ) ... METAL SEAL-CR 210(KCR1)...

www.be l tca re.comwww. technoro l l . co. id

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I N T R O D U C T I O NTechnoRoll is one of main products from Suprabakti Mandiri, PT which manufacture in Indonesia and have supplied around South East Asia region. TechnoRoll is a line of high-performance conveyor rollers and pulleys designed to

meet your conveyor’s operating conditions.

Providing solutions for any demanding environment, TechnoRoll’s products are designed and manufactured according to each of our customer’s specifications.More than 10 years experience, TechnoRoll has mobilized virtually millions of tons of bulk materials; improving

productivity and efficiency in the mining industry.

TechnoRoll offers a complete range of standard and custom designed conveyor idlers for various bulk handling application in mining such as gold, coal, copper, nickel, cement, etc., bulk terminal, fertilizer, power plant, gravel, and in-plant conveying applications throughout industry.

TechnoRoll design and manufacture idlers in different trough angles and for various usages in a wide range of belt conveying. The range include idler and pulley like carry, return, impact, training, transition and pulley to suit

different belt widths.

TechnoRoll idlers and pulleys pass through a stringent ISO 9001 quality inspection, before they become

a key component in your conveyor system.

TechnoRoll idlers and pulleys are known worldwide for quality and reliability. ISO, CEMA, SNI, JIS, DIN are just some

of the standards we manufacture too.

C E R T I F I C AT I O N

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S h e l lThe shells are made from special ERW conveyor tube with close tolerance ensuring smooth, eccentrically free running with minimum diameter runout.

S h a f tMade from carbon steel round bar. The round bar are cut, turned with fine tolerance and ground bearing seating to ensure press fit between bearing and shaft.

B e a r i n g H o u s i n gThe bearing housing are made of deep drawn quality sheet pressed to high degree of accuracy, keeping tolerance at bearing seating region as specified by the bearing manufactures.

L a by r i n t h s e a l Time tested and universally accepted multistage sealing made from polymer and provide on both sides of the bearings with dust-cover and weather-seal. The components are assembled together with high quality bearings.

B e a r i n gTechnoRoll rollers are fitted with single row deep groove ball bearings, ZZ, RS sealed type with C3 or C4 internal clearance and use long life grease. We have selected these bearings because they give up from eight to ten minutes angular deflection in their operation, coupled with even load distribution within each bearing race.

T e s t i n g All the rollers are thoroughly tested for TIR,rotation resistance, balancing, and water resistant sealing before dispatch.

B a l a n c eDestructive vibration can arise from unbalance of rollers producing fluctuating loads on the idler and supporting structure. Excessive unbalance can cause hammer on the bearings and loosening of bearing and seal fits. TechnoRoll rollers to a range of balance requirements from commercial quality through to dynamically balanced for demanding high speed – low noise applications. Every roll is test run after final assembly.

T H E B E N E F I T O F T E C H N O R OO LL L I D L E R

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T o ta l I n d i c at o r R u n o u t ( T . I . R . )Excessive T.I.R. causes noisy belt flap, structural vibrations, roll unbalance and reduced bearing life. TechnoRoll shells are checked regularly during manufacture to ensure they comply with quality standards established by TechnoRoll. The high level of balance achieved by TechnoRoll begins with the qualityof the electric resistance welded high speed conveyor tube.

S u r fa c e P r o t e c t i o nTechnoroll painting standard powder coating or epoxy paint. Frames and structural members are coated with epoxy paint or galvanized.

W e l d i n gJig welding of the base frames ensures slotted mounting brackets are accurately aligned. This has the effect for reducing installation costs and belt wear. All roll supports are welded to provide smooth weld surfaces for the application of protective coatings. Welds are cleaned prior to surface treatment.

Q u a l i t y C o n t r o lOur products have passed the quality control procedures that are intended to ensure that products manufactured do a set of defined criteria for premium quality or meet the requirements of the clients or customers.

Belt Widths : Full range from 400mm to 2,400mm

T E C H N O R O L L R A N G E

V e e - R e t u r n I d l e r

C a r ry R o l l e r

F l at R e t u r n I d l e r

S e l f A l i g n i n g V e e - R e t u r n I d l e r

O f f s e t C a r ry I d l e r I n l i n e C a r ry I d l e r

T i lt e d C a r ry I d l e r T r a n s i t i o n C a r ry I d l e r

R e t r a c ta b l e I m pa c t I d l e rS e l f A l i g n i n g C a r ry I d l e r

R u b b e r D i s c R e t u r n I d l e r

S e l f A l i g n i n g R e t u r n I d l e r

S p i r a l R e t u r n R o l l e rR u b b e r D i s c R e t u r n R o l l e r

I m pa c t R o l l e r

O f f s e t C a r ry I d l e r

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P U L L E Y R A N G E

We manufacture conveyor pulley for mining, cement, power plant, coal terminal and various applications in bulk material handling. Our mission is to provide quality and competitive product to our customers. We can manufacture pulley to your specification and design the pulley as your needs.

All pulley use locking device/element with RINGFEDER to connect shaft & hub. All pulleys are statically balance for non drive and dynamically balance for drive pulley. The lagging for drive pulleys are provided by either cold or hot vulcanizing as per customer requirement. Non drive pulleys are provided with plain lagging unless specified by customer. The shore hardness of rubber lagging are 55 to 65 (durometer) Shore A.

termo our custom

shaft & hub. All pulleys are staticulleys are provided by either cold or ho

n lagging unless specified by customer. The sho

Drum Pulleys from 215mm to 2400mm diameter, range from light to heavy duty pulley.

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P u l l e y P r o d u c t L i n e

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P u l l e y L o c k i n g A s s e m b lyRingfeder - Keyless locking assembly is a famous Locking device for quick mounting and dismounting. It has a benefit by avoiding concentrating stress at the shaft due to any key way on the shaft from any regular device of locking element.

P U L L E Y L A G G I N G M AT E R I A L & L O C K I N G D I V I C EP U L L E Y L A G G I N G M AT E R I A L & L O C K I N G D I V I C E

We use only quality rubber lagging materials from Rema Tip Top

RfN 7012 RfN 7012 stainless RfN 7013 RfN 7014 RfN 7015

We use only quality rubber lagging materials from Rema Tip Top for cold lagging. For hot lagging we use rubber made by ourself. Our rubber lagging product for hot lagging called Soft Rubber G4-070-B.

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L a g g i n g

CERAMIC LAGGING - Rema Tip Top CK-XThe “knobbly” surface of the ceramic tiles provides optimum grip on pulleys subject to high stress. Ceramic material is suitable for pulley lagging, due to its specific properties of extremely high wear-resistance provide by aluminium oxide (A1203). It replaces traditional materials, because it provides higher profitability by considerably increasing the service life and the efficiency of pulley laggings. Ceramic lagging suitable for pulley lagging which subjectedmedium to heavy load fabric or steel cord belt.

DIAMOND LAGGING - Rema Tip Top RemagripHas been designed for a variety of wet or dry applications and can be universallyapplied as a lagging for drive pulleys for light to medium loaded fabric belts. Due to its high elasticity, REMAGRIP also features high-qualities for eleminatingmaterials build-up.

PLAIN LAGGING - Rema Tip Top RemalineHas been designed for a variety of wet or dry applications and can be universallyapplied as a lagging for driven as well as non-driven pulleys for fabric and steel cord belts. The plain surface can be individually regrooved with the RUBBER CUT system and perfectly fitted to the requested application. Remaline suitable for pulley lagging which subjected light to medium load fabric belt.

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YELOROLL conveyor rollers are made up of a special titanium formulated PVC shell with UV ray modifiers for extra strength and durability. They have a carbon fiber bearing housing which can be fitted with two or more bearings to suit different applications. The tubing utilized for the shell is the only such type material.

S P E C I F I C AT I O N• Shell, 10mm thick compounded PVC tubing impregnated with titanium nitrite/T102 Dioxide plus Teflon and Kevlar particles.• Housing. Nylon, Glass carbon fiber, complete with a precision injected anti static copper pin.• Bearing. 25mm, 30mm, 40mm deep grooved ball bearing (2 RS sealed bearings). Highly abrasive resistant.• Shafting. Stainless steel or bright drawn with a special protective anti corrosive end cap.

T E C H N I C A L F E AT U R E S• Highly abrasive resistant.• 100% anti-corrosive includes anti-corrosive slotted/hex and cap.• Highly impact resistant.• LIGHT IN WEIGHT (60%).• LOW BREAKAWAY MASS (25% less required).• Heavy dissipates through shell, not through the bearing housing, therefore bearing runs at low temperatures.• Low noise level - 3.0 dB (A) less than Steel Rollers.• Non magnetic.• Flame Retardant for underground fiery mining.• 100% belt friendly - no belt cutting.

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O P E R AT I O N A L B E N E F I T S● Up to five times longer operational life over steel rolls. ● Substantial reduction in system power requirements. ● Ave 10dB drop in sound emissions over steel rolls.● Longevity of composite rolls will dramatically improve conveyor uptime and productivity.● Smart component configuration has improved over all operational performance over competitive rolls.

S P E C I F I C AT I O N r O L L E R● Sintered Glass reinforced HDPE Roller,with friction welded bearing housing (no press fit)● Max TIR of 0.20mm● Out of Balance at =< G16● With RFID tracking tag.

S A F E T Y B E N E F I T S● Weight reduction up to 60% of a steel roller. ● Less roll maintenance requirements.● Lighter weight construction will reduce the potential for lifting (back) and pinch point injuries. ● Fire Resistance and Anti-Static Compliancefor safe underground use.● Smart design reduces heat buildup and friction.

F I N A N C I A L B E N E F I T S● Reduction in work related industries. ● Reduction in cost of spares.● Reduction in conveyor damage and downtime.● Reduction in labour costs.● Electricity usage savings. ● Reduction in noise violations.

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* Tested at Firelab Pretoria August 2016 - South Africa

60 second continuous burn at 1050 Deg C (1922 Deg Fahrenheit) - Self extinguish in less than 5 seconds.

F l a m e R e ta r d a n t H I D e n s i t y P o ly e t h y l e n e C o n v e y o r R o l l e r s

D I D L E RG A R L A NRollers are manufactured to mobility conveyor designs with specific attention to reliability, economy, and ease of maintenance.

G A R L A N D I D L E R P R O P E R T I E S● Station consist of three flat garland roller 35 deg, roller are connected by joint link plate, pin bolt, & locking nut.● Garland roller is suspended use york & wedges with D-Shackle.● Sealing system in this protects the bearing against contaminants. Double protection system, labyrinths and low friction contact seal.

s U R FA C E P R O T E C T I O N● For frame use hot dip galvanized ( min Thk 80 micron )● For Roller use powder coating light grey ( min Thk 85 micron )

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S P E C I F I C AT I O N G A R L A N I D L E R● SHELL-HOLLOW BAR 170x140X64 Kg/m MILD STEEL (ST52 CARBON STEEL)● BEARING HOUSING-BS 1449 KHR1 145 110 (4.5) MILD STEEL● NYLON SEAL- NYLON 66 ZYTEL FR1026VOF NC010 (Φ110/50)● METAL SEAL-CR 210(KCR1) (Φ110/50x1) MILD STEEL● SHAFT-BS070M20 (Φ55) MILD STEEL● BEARING- 6310 C3 LFD● LINK PLATE- (50x12 FB) BENNOX

v I E W c O N N E C T I O N j O I N T l I N KN j O I N T l I N K

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ROLLER SELECTION DATA SHEETTechnoRoll - Roller

Shaft End Detail

mmmmmmmm

Ø d1Ø d2

hfw

mmkmmMmmN

ID Description ValueLp Pipe Length mmLs Shaft Length mmD1 Pipe Diameter mmD2 Rubber Diameter mmØ

Ø

Carrying capacity Q TphBelt width mmBelt Speed m/s

Roller Dimension

Material of Shell

Shaft Groove TypeA B

Carbon Steel

mm

Lf Flat Length mm

Condition of Operation

Stainless Steel PVC-Titanium HDPEUHMW-PE

Type of RollerCarry Roller Return Roller Impact Roller Rubber Cushion/Disc Roller

Material of ShaftCarbon Steel Stainless Steel

Bearing Size6204 6205 6305 6306 6307 6308 6309 6310

Bearing Seal TypeZZ/C3 2RS/C3

Shaft Dimension

Additional Information :

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Idler Type

TechnoRoll - Idler ( Roller + Frame )

Carry Self Aligning Carry

Amm

Bmm

Cmm

Dmm

Emm

Gmm

Hmm

I J K

Fmm

L°mm

Impact Self Aligning Return

M mm

Transition Carry Flat Return

IDLER SELECTION DATA SHEET

Surface ProtectionHot Dip Galvanized

Vee-Return

Rubber Disc Return

Other.......

Frame Dimension


Ø mm Ø mm

Belt Width :Belt Speed :

Coating ; ..............DFT thk. ; Colour Number : ..................

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TechnoRoll - Idler ( Roller + Frame )IDLER SELECTION DATA SHEET

Amm

Bmm

Cmm

Dmm

Emm

G H I JFmm mm

Frame Dimension

Idler TypeCarry Self Aligning Carry

Belt Width :Belt Speed :

Impact Self Aligning Return

Transition Carry Flat Return

Surface ProtectionHot Dip Galvanized

Coating ; ..............DFT thk. ; Colour Number : ..................

Vee-Return

Rubber Disc Return

Other.......

°Ø mm °


PULLEY SELECTION DATA SHEETTechnoRoll - Pulley (Double Drive Pulley)

Pulley Dimension

mm

Shaft Dimension

Lagging & Groove Type

Ceramic Diamond Herringbone Plain

Hot Lagging Cold Lagging

Pulley Part

Pillow Block

Locking Device

Sealing Labyrinth TaconiteMounting Foot 2 Hole 4 Hole

Yes No

Yes No

Material of Pulley Shell Material : Shaft Material :End Disc Material :

Plummer Block Yes No

Locking Device Type : RFN 7012 RFN 7015 Other : .....................

No Lagging


Pulley SurfaceCrown Face Pulley Flat Face Pulley

A B C D E FØ mmmm mm

mmG H I J K L

Ø mmmm mm Ø mm Ø mm

mm Ø mm

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TechnoRoll - Pulley (Single Drive Pulley)

Pulley Dimension

Shaft Dimension




Pulley Part Material of Pulley

PULLEY SELECTION DATA SHEET

No Lagging

Pillow Block

Locking Device


Yes No

Yes No Shell Material : Shaft Material :End Disc Material :


Locking Device Type : RFN 7012 RFN 7015 Other : .....................



mmG H I J K L

Ø mmmm mm Ø mm Ø mm

mmA B C D E F

Ø mmmm mm mm Ø mm

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TechnoRoll - Pulley (Non Drive Pulley)

Pulley Dimension

Shaft Dimension




Pulley Part Material of Pulley

PULLEY SELECTION DATA SHEET

No Lagging

Pillow Block

Locking Device


Yes No

Yes No Shell Material : Shaft Material :End Disc Material :


Locking Device Type : RFN 7012 RFN 7015 Other : ..............

Speed Sensor Yes No

Plate Welded on ShellSpeed Sensor Type:

Throught Shaft



mmA B C D E F

Ø mmmm mm mm Ø mm

mmG M K L

mm Ø mmØ mm

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C U S T O M E R S R E F E R E N C E S

1414

Holcim CiwandanIndoferroKrakatau Bandar SamudraKrakatau PoscoKrakatau SteelPermata Dunia Sukses UtamaPLTU LabuanSejahtera Karunia LinesSemen Merah Putih

0808

Bukit AsamPLTU Tarahan0707

Pupuk SriwijayaPLTU BaturajaSemen Baturaja

0606

Lontar Papyrus0505

Semen Padang0404

IKPPRAPPRBH

0303

Pupuk Iskandar Muda0101Semen AndalasToba Pulp0202

Bakrie TosanjayaBogasariCipta Mortar UtamaIndocementIndonesia PowerMG MaritimPama PersadaPelayaran Bahtera AdhigunaPupuk KaltimPupuk Kujang

0909

Alam Daya SaktiGeneral Mineral ResourcesSmelltingSupersonic Chemical Industry

1010

Papumas Panca Putra Marga SSelo Agung1111Holcim Indonesia Tuban FactoryIpmomiJava PowerPetrokimia GresikPT PJB UBJOM PLTU Tj. Awar-awarSemen GresikYTL

1212

12121010

0808

0707

0606

05050404

0303

0202

0101

0909

1111

1313

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M I N I N GP O W E R P L A N T

C E M E N TF E R T I L I Z E R

E P C

Jembaya Muara BaraKPCBerau CoalIndominco MandiriAdanni GlobalPesona Khatulistiwa NusantaraMahakan Sumber JayaBharinto Ekatama

Indo TalentRBHMandiri GroupDire Pratama

Pribadi Citra Megah UtamaDuta Tujuh Saudara SejatiArutmin Sungai DanauArutmin/Theiss SenakinArutmin NPLCTArutmin SatuiMeratusIBT - AdaroBahari Cakrawala SebukuJorong Bara Greston

KPP Sungai PuttingKPP RantauHasnur GroupTapin Coal TerminalAdaroPama PersadaJPI - Adaro1414

Meares Soputan Tokatindung1616Semen BosowaSemen Tonasa1717

Asmin Coalindo TuhubMTUSuprabahari MapanindoTOP (Telent Orbit Prima)

1313

Antam Pomala1818Semen Kupang

Freeport Indonesia

1919

1919

1515

1515

17171818

1616

2020

19

2020

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J l . Danau Sunte r U ta ra B lok A, no.9 Jaka r ta Uta raPhone: (021) 658 33666 Fax : (021) 658 31666in fo@bel tca re.com www,be l tca re.com

- Technoroll · For frame use hot dip galvanized ( min Thk 80 micron ) ... METAL SEAL-CR 210(KCR1)...

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Transcript of - Technoroll · For frame use hot dip galvanized ( min Thk 80 micron ) ... METAL SEAL-CR 210(KCR1)...