Download - PRECISION CLAMPING EQUIPMENT µGrind - Walter … clamping equipment for tool grinding and measuring machines. Thanks to the adjustability of the axial concentricity error, in connection

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Page 1: PRECISION CLAMPING EQUIPMENT µGrind - Walter … clamping equipment for tool grinding and measuring machines. Thanks to the adjustability of the axial concentricity error, in connection

A member of the UNITED GRINDING GroupCreating Tool Performance

Key parametersThe quality of a produced tool depends on many factors – one of the most important of these, besides having a high-performance tool grinding or measuring machine itself, is the selection of the correct clamping equipment.

PRECISION CLAMPING EQUIPMENT µGrindfor HELITRONIC tool grinding machinesand HELICHECK measuring machines

WALTER INFO 13/2017

The new dimension in precision

Page 2: PRECISION CLAMPING EQUIPMENT µGrind - Walter … clamping equipment for tool grinding and measuring machines. Thanks to the adjustability of the axial concentricity error, in connection

Clamping equipment and clamping sleeves of the µGrind series

Clamping equipment* μGrind HPS20 / HPS20 L forHELITRONIC ESSENTIAL, HELITRONIC MINI POWER, HELITRONIC POWER, HELITRONIC VISION 400 L and the HELICHECK-series

Delivery including case with actuating pushrod, adjustment hammer, wrench, USB flash drive with instructions

1 2

1 Clamping equipment μGrind HPS20 2 Clamping equipment μGrind HPS20 L

Clamping equipment* μGrind HPS Mini forHELITRONIC MINI AUTOMATION

*

13/2017 WALTER INFO

ø50 ø132

48

L 92

ø69,95

ø29 ø50

ø69,95

78 L 122

ø132

ø29

31 L 60

ø38

ø90

ø49,95

ø28

Page 3: PRECISION CLAMPING EQUIPMENT µGrind - Walter … clamping equipment for tool grinding and measuring machines. Thanks to the adjustability of the axial concentricity error, in connection

Clamping equipment*μGrind HPS Micro forHELITRONIC MICRO

Clamping sleeves of the μGrind series for all clamping equipment

31 L 60 ø38

ø90

ø49,95

ø28

ø 3, 4, 5, 6, 14, 16, 18, 20

ø 24

,7

3,6 Planar surface of tapered collets

ø 10,5

ø 24,7

ø 8

ø 12,5

ø 24,7

ø 10

ø 14,5

ø 24,7

3,6

ø 12

18,6

Planar surface of tapered collets

Page 4: PRECISION CLAMPING EQUIPMENT µGrind - Walter … clamping equipment for tool grinding and measuring machines. Thanks to the adjustability of the axial concentricity error, in connection

Walter Maschinenbau GmbHJopestraße 572072 Tübingen, GermanyFax +49 7071 [email protected]

Please send me a non-binding offer for …

Clamping equipment μGrind

Name D [mm] L [mm] Order no. NumberμGrind HPS 20 69,95 92 30050374μGrind HPS 20 L 69,95 122 30050375μGrind HPS Mini 49,95 60 30052486μGrind HPS Micro 49,95 60 30052488

Clamping sleeves μGrind

Name D [mm] Model Order no. NumberGDS Clamping sleeve 20 3 Flat 30050376GDS Clamping sleeve 20 4 Flat 30050377GDS Clamping sleeve 20 5 Flat 30050378GDS Clamping sleeve 20 6 Flat 30050379GDS Clamping sleeve 20K 8 Flat 30053150 GDS Clamping sleeve 20K 8 Conical 30050390GDS Clamping sleeve 20K 10 Flat 30053151GDS Clamping sleeve 20K 10 Conical 30050391GDS Clamping sleeve 20K 12 Flat 30053152GDS Clamping sleeve 20K 12 Conical 30050393GDS Clamping sleeve 20 14 Flat 30050394GDS Clamping sleeve 20 16 Flat 30050395GDS Clamping sleeve 20 18 Flat 30050396GDS Clamping sleeve 20 20 Flat 30050398

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Your message

13/2017WALTERINFO

Page 5: PRECISION CLAMPING EQUIPMENT µGrind - Walter … clamping equipment for tool grinding and measuring machines. Thanks to the adjustability of the axial concentricity error, in connection

µGrind series – the new dimension in precision

At WALTER, internal runout tests have been car-ried out on a HELITRONIC MINI AUTOMATION on tools with a diameter of 6 mm. The in-feed for this purpose was carried out not only via loading system but also manually (50x repetition of grinding). The runout was determined on the face of the tool.

Based on these tests, it was found that an aver-age run-out accuracy of 4 μm was achieved. The largest measured runout deviation was 6.2 μm.

The μGrind series was developed by our cooperation partner GDS and is an innovation in the area of precision clamping equipment for tool grinding and measuring machines. Thanks to the adjustability of the axial concentricity error, in connection with the compensation for the wobble error, the μGrind series achieves a new dimension in precision.

The result is optimum geometries, unchanging surface quality on the workpiece and shape and dimensional accuracy on the tool cutting edge. The μ-exact alignment is carried out using two gauges in only a few minutes, with absolute repeatability, not only when changing blanks but also when changing collets.

1 Runout tests on a HELITRONIC MINI AUTOMATION on tools with a diameter of 6 mm

Your benefits

• Reduced interfering contours for op-timum interference between grinding wheel and toolholder

• Very high runout and repetition accuracy < 0.002 mm (shank)

• Wobble adjustment• Adjustable runout• Flexible clamping area through collets• Very low clamping depth of the blank

with unchanging holding force and runout accuracy

• Excellent dampening properties• Very low wear on the grinding wheel• Sustainable through inexpensive

general overhaul and repair options

1

13/2017 WALTER INFO

Number

Concentricitydeviation

(μm)

0

2

4

6

8

10

12

16

14

0 2 3 4 5 6 7 81

Page 6: PRECISION CLAMPING EQUIPMENT µGrind - Walter … clamping equipment for tool grinding and measuring machines. Thanks to the adjustability of the axial concentricity error, in connection

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For worldwide contact details, please visitwww.walter-machines.com

Walter Maschinenbau GmbHJopestr. 5 · 72072 Tübingen, Germany Tel. +49 7071 9393-0 Fax +49 7071 [email protected]