Download - KELLENBERGER 10€¦ · The CAD-CAM software supports the structured creation, processing and management of all documents belonging to a workpiece. INDUSTRY 4.0 The Security Interface

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KELLENBERGER 10Standard universal cylindrical grinding machine

KELLENBERGER 10

UNIVERSAL WORKHEAD• Applications with a fixedorrotating spindle•Rotatingspeed 1-1000rpm•Roundnessaccuracy <0.4μm (optional<0.2μm)•Integrated adjustment±0.01°•Positionedspindle stopforthread grinding

LOAD WITH CHUCKED WORK•100Nm

LOAD BETWEEN CENTERS•100kg

TAILSTOCK 100•Workpieceweight upto100kg•Morsetaper4•Retractionofsleeve 49mm•Micro-adjustment ±60μm/Ø•Pneumaticlifting

Perfection at a glance•Highprocessreliability•Widerangeofparts•Easysetup•Noexternalinfluencesonthe machiningprocess•Highproductivityandflexibility•Faststartup•Shortdeliveryperiod•Highavailabilityand trustworthiness•Reducedmaintenancecosts•Excellentprice-performance ratio

Basis•FEM-optimizedcastbedforthe highestqualityandthelongest durability•Mechanicalseparationofmachine andperipheryforthermal stabilityandminimizationof vibrationinfluences

Table/Slide•LinearguideonX-axistested 1,000timesforlowmaintenance andhighprecision•Low-wearslidewayonZ-axis•Opticalpositionmeasuring systemsonX-andZ-axes•Highdynamicthroughspeedup to20m/mininZ-and10m/min inX-axis

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CYLINDRICAL GRINDING MACHINE

UR WHEELHEAD•Agrindingheadfor externalcylindrical, internalcylindricaland facegrinding•Internalgrindingwith variablecircumferential speed•Automatic1°indexing ofaswiveldevice•Thermalstabilitydue tooptimizedspindle bearingsandwater- cooledmotor•Drivepowerof7.5kW•Max.wheeldiameter ofø500x80x203 mm

Swivel device•Automaticindexing1°

Controller CNC Fanuc Oi• 19˝LCDcolormonitorwith touch-screenfunction• BLUE Solution teach-programmingwithOBJECT Guideforguidedandsimple programcreationonworkpiece•IPCoperatingsystemWindows 10 IoT•Hand-heldpanelwithaxisand speedselectorswitches

ERGONOMICS•Visuallyandergonomically advanceddesign•Goodoverviewofthegrinding process•Centrallyarrangedandeasily accessibleInterfacesfortable superstructures•Swivelingcontrolpanelfor optimizedoperatingcomfort•Intelligentaccessibilityforcost- effectivemaintenanceandservice

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OPTIONAL CONFIGURATIONS

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Dressing device•Soliddiamonds•Rotating

Steady Rest•Supportforlong workpieces

Measurement control•Processmonitoring

Transport•Hookedmachine•Fastandeasyinitial setup

Integrated lifting system•Ergonomiclifting systemfortable assembliesand grindingwheels

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OPTIONAL CONFIGURATIONS ACCESSORIES

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Mist-extractionunit

Automaticslidingdoors

Coolant-basedfiltersystem

ExternalgrindingwheelT2

Tailstock

Activeflaggingdevice

Gapcontrolandbalancingsensors

Integratedliftingsystem

Widerangeoftablesuperstructures -Dressingdevices -Steadyrest -In-processmeasurement

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Automatic sliding doors•Relieffortheoperator•Fasterworkpiece changovertimes

Gap Control•Optimizedprocesstime

Semi-automatic balancing•Fastersetup•Monitoringofthe balancequality

INTERNAL GRINDING ATTACHMENT• Grease-lubricatedHF internalgrindingspindle 6’000-40’000min-1 10’000-60’000min-1

•Inexpensiveand compact

Active Flagging Device•Activemeasurementin externalmachining•Calibrationofa workpiecepositionin Z-position•Mountedonthe grindinghead

Various Dressing optionsFixeddressingunitontablesuperstructuresinthestandardaccessorieswithfixedandrotatingdressingdevices.

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Remote diagnostic Faster error diagnosis Best machine uptime

CAD data import

3D program animation

Project management

Fast program creation

Virtual program control

Management of all parameters

High productivity

Minimized risk of errors

Fast reproduction

TheBLUESolutionuserinterfacefromKELLENBERGERhasthecentralfocusonsimpleandintuitiveoperation.Allinteractionsarecarriedoutbygesturesonthe19’’’touchdisplay.ThelatestgenerationofareliableFANUC0icontrolrunsinthebackground.

FANUC CONTROL System 0i WITH KELLENBERGER HMI

BLACK CAM SOLUTIONWiththeadditionalBLACKCAMSolutionsoftware,NCprogramsforgrindinganddressingofprofilesandthreadscanbegenerated,simulatedandanalyzed.TheCAD-CAMsoftwaresupportsthestructuredcreation,processingandmanagementofalldocumentsbelongingtoaworkpiece.

INDUSTRY 4.0TheSecurityInterfaceensurescommunicationaccordingtothehighestITsecuritystandardbetweenthemachineandtheproductionnetwork.TheoptionalRemoteDiagnosticmodulesimplifiesefficientdiagnosisincaseofserviceandthusreducesdowntimes.ThemachineispreparedforIndustry4.0.WiththeComGateway,whichhasastandardOPC-UAserver,extensiveinformationonprocessandmachinestatuscanbeexchanged.

Setup Program Production

OBJECT GUIDE

Intuitive operation

Technology computer

Regrinding cycle

Easiest programming

Knowledge of ISO is not necessary

Machine suggests machining parameters

Easy to correct

Fast grinding result

Less training costs

Safer process

Minimization of waste

Blue Solution

Theuserinterfacewasdevelopedexplicitlyforgrindingbyourspecialistsincooperationwithcustomers.BLUESolutionsupportsusersregardlessoftheirlevelofexperienceinallimportantstepsfromsetuptoproduction.

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FANUC CONTROL System 0i WITH KELLENBERGER HMI TECHNICAL Data

CharacteristicsDistancebetweencenters mm 1.000

Centerheight mm 200

Weightofworkpiecebetweencenters kg up to 100

Loadonchuckedwork Nm up to 100

Mainsvoltagerequired V 400/460

Powerconsumptiondependingonequipment A up to 40

Spacerequired(lengthxwidth) m 2.7x2.2/3.5x2.2

Totalweight kg 4.000

Table/Slide Z-axisTravel mm 1.150

Rapidtraversespeed m/min up to 20

Resolution mm 0.00001

Wheelslide X-axisTravel mm 365

Rapidtraversespeed m/min up to 10

Resolution mm 0.00001

Swivel devicesSwivelingrange degree 240

automaticindexingofresolution degree 1

WheelheadWater-cooleddrivemotor KW 7.5

Performanceperipheralspeed m/s upto50

Grindingwheeldimensions mm uptoØ500x80

Internal grinding deviceBoreforspindlesupto mm 150

Power,HFspindles KW upto7.5

Rotationspeed rpm upto60.000

WorkheadRotationspindlespeed rpm 1 - 1,000

Interface ISO702-1,Size5/MT5

Roundnessaccuracyinchuckedwork μm 0.4(optional0.2)

TailstockInternaltaper MT4

Retractionofsleeve mm 49

Micro-adjustment μm/Ø ±60

Allspecificationsanddesignsaresubjecttoalterationswithoutnotice

Setup PLAN

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AMERICAPennsylvaniaHardingeCorporate1235WestlakesDriveSuite410Berwyn,[email protected]

NewYorkHardingeOneHardingeDriveElmira,[email protected]

IllinoisHardinge1524DavisRoadElgin,[email protected]

ASIAChinaHardingeMachine(Shanghai)Co.Ltd.1388EastKangqiaoRoadPudong,Shanghai201319T.00862138108686

TaiwanHardingeTaiwanPrecisionMa-chineryLimited4TzuChiang3rdRoadNanTouCity540T.886492260536E.cs@hardinge.com.tw

IndiaHardingeMachineToolsIndiaLLPSRSArcade,374/1,9thCrossPeenyaIndustrialArea,Bengaluru–560058KarnatakaState,IndiaT:+91-80-41610853

EUROPEFranceJones&ShipmanSARL8AlleedesGinkgosBP112-69672BronCedex

GermanyHardingeGmbHFichtenhainA13c47807KrefeldT.4921514964910E.info@hardinge-gmbh.de

SwitzerlandL.Kellenberger&Co.AGHeiligkreuzstrasse28CH9008St.GallenT.41712429111E.info@kellenberger.net

Allpricesandspecificationsaresubjecttochangewithoutnotice.Allbrandsmarkedwith®and™aretrademarksoftheirrespectiveowners. #1203-2E©HardingeInc.•03/20www.hardinge.com

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