KELLENBERGER 10
UNIVERSAL WORKHEAD• Applications with a fixedorrotating spindle•Rotatingspeed 1-1000rpm•Roundnessaccuracy <0.4μm (optional<0.2μm)•Integrated adjustment±0.01°•Positionedspindle stopforthread grinding
LOAD WITH CHUCKED WORK•100Nm
LOAD BETWEEN CENTERS•100kg
TAILSTOCK 100•Workpieceweight upto100kg•Morsetaper4•Retractionofsleeve 49mm•Micro-adjustment ±60μm/Ø•Pneumaticlifting
Perfection at a glance•Highprocessreliability•Widerangeofparts•Easysetup•Noexternalinfluencesonthe machiningprocess•Highproductivityandflexibility•Faststartup•Shortdeliveryperiod•Highavailabilityand trustworthiness•Reducedmaintenancecosts•Excellentprice-performance ratio
Basis•FEM-optimizedcastbedforthe highestqualityandthelongest durability•Mechanicalseparationofmachine andperipheryforthermal stabilityandminimizationof vibrationinfluences
Table/Slide•LinearguideonX-axistested 1,000timesforlowmaintenance andhighprecision•Low-wearslidewayonZ-axis•Opticalpositionmeasuring systemsonX-andZ-axes•Highdynamicthroughspeedup to20m/mininZ-and10m/min inX-axis
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CYLINDRICAL GRINDING MACHINE
UR WHEELHEAD•Agrindingheadfor externalcylindrical, internalcylindricaland facegrinding•Internalgrindingwith variablecircumferential speed•Automatic1°indexing ofaswiveldevice•Thermalstabilitydue tooptimizedspindle bearingsandwater- cooledmotor•Drivepowerof7.5kW•Max.wheeldiameter ofø500x80x203 mm
Swivel device•Automaticindexing1°
Controller CNC Fanuc Oi• 19˝LCDcolormonitorwith touch-screenfunction• BLUE Solution teach-programmingwithOBJECT Guideforguidedandsimple programcreationonworkpiece•IPCoperatingsystemWindows 10 IoT•Hand-heldpanelwithaxisand speedselectorswitches
ERGONOMICS•Visuallyandergonomically advanceddesign•Goodoverviewofthegrinding process•Centrallyarrangedandeasily accessibleInterfacesfortable superstructures•Swivelingcontrolpanelfor optimizedoperatingcomfort•Intelligentaccessibilityforcost- effectivemaintenanceandservice
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OPTIONAL CONFIGURATIONS
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Dressing device•Soliddiamonds•Rotating
Steady Rest•Supportforlong workpieces
Measurement control•Processmonitoring
Transport•Hookedmachine•Fastandeasyinitial setup
Integrated lifting system•Ergonomiclifting systemfortable assembliesand grindingwheels
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OPTIONAL CONFIGURATIONS ACCESSORIES
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Mist-extractionunit
Automaticslidingdoors
Coolant-basedfiltersystem
ExternalgrindingwheelT2
Tailstock
Activeflaggingdevice
Gapcontrolandbalancingsensors
Integratedliftingsystem
Widerangeoftablesuperstructures -Dressingdevices -Steadyrest -In-processmeasurement
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Automatic sliding doors•Relieffortheoperator•Fasterworkpiece changovertimes
Gap Control•Optimizedprocesstime
Semi-automatic balancing•Fastersetup•Monitoringofthe balancequality
INTERNAL GRINDING ATTACHMENT• Grease-lubricatedHF internalgrindingspindle 6’000-40’000min-1 10’000-60’000min-1
•Inexpensiveand compact
Active Flagging Device•Activemeasurementin externalmachining•Calibrationofa workpiecepositionin Z-position•Mountedonthe grindinghead
Various Dressing optionsFixeddressingunitontablesuperstructuresinthestandardaccessorieswithfixedandrotatingdressingdevices.
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Remote diagnostic Faster error diagnosis Best machine uptime
CAD data import
3D program animation
Project management
Fast program creation
Virtual program control
Management of all parameters
High productivity
Minimized risk of errors
Fast reproduction
TheBLUESolutionuserinterfacefromKELLENBERGERhasthecentralfocusonsimpleandintuitiveoperation.Allinteractionsarecarriedoutbygesturesonthe19’’’touchdisplay.ThelatestgenerationofareliableFANUC0icontrolrunsinthebackground.
FANUC CONTROL System 0i WITH KELLENBERGER HMI
BLACK CAM SOLUTIONWiththeadditionalBLACKCAMSolutionsoftware,NCprogramsforgrindinganddressingofprofilesandthreadscanbegenerated,simulatedandanalyzed.TheCAD-CAMsoftwaresupportsthestructuredcreation,processingandmanagementofalldocumentsbelongingtoaworkpiece.
INDUSTRY 4.0TheSecurityInterfaceensurescommunicationaccordingtothehighestITsecuritystandardbetweenthemachineandtheproductionnetwork.TheoptionalRemoteDiagnosticmodulesimplifiesefficientdiagnosisincaseofserviceandthusreducesdowntimes.ThemachineispreparedforIndustry4.0.WiththeComGateway,whichhasastandardOPC-UAserver,extensiveinformationonprocessandmachinestatuscanbeexchanged.
Setup Program Production
OBJECT GUIDE
Intuitive operation
Technology computer
Regrinding cycle
Easiest programming
Knowledge of ISO is not necessary
Machine suggests machining parameters
Easy to correct
Fast grinding result
Less training costs
Safer process
Minimization of waste
Blue Solution
Theuserinterfacewasdevelopedexplicitlyforgrindingbyourspecialistsincooperationwithcustomers.BLUESolutionsupportsusersregardlessoftheirlevelofexperienceinallimportantstepsfromsetuptoproduction.
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FANUC CONTROL System 0i WITH KELLENBERGER HMI TECHNICAL Data
CharacteristicsDistancebetweencenters mm 1.000
Centerheight mm 200
Weightofworkpiecebetweencenters kg up to 100
Loadonchuckedwork Nm up to 100
Mainsvoltagerequired V 400/460
Powerconsumptiondependingonequipment A up to 40
Spacerequired(lengthxwidth) m 2.7x2.2/3.5x2.2
Totalweight kg 4.000
Table/Slide Z-axisTravel mm 1.150
Rapidtraversespeed m/min up to 20
Resolution mm 0.00001
Wheelslide X-axisTravel mm 365
Rapidtraversespeed m/min up to 10
Resolution mm 0.00001
Swivel devicesSwivelingrange degree 240
automaticindexingofresolution degree 1
WheelheadWater-cooleddrivemotor KW 7.5
Performanceperipheralspeed m/s upto50
Grindingwheeldimensions mm uptoØ500x80
Internal grinding deviceBoreforspindlesupto mm 150
Power,HFspindles KW upto7.5
Rotationspeed rpm upto60.000
WorkheadRotationspindlespeed rpm 1 - 1,000
Interface ISO702-1,Size5/MT5
Roundnessaccuracyinchuckedwork μm 0.4(optional0.2)
TailstockInternaltaper MT4
Retractionofsleeve mm 49
Micro-adjustment μm/Ø ±60
Allspecificationsanddesignsaresubjecttoalterationswithoutnotice
Setup PLAN
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AMERICAPennsylvaniaHardingeCorporate1235WestlakesDriveSuite410Berwyn,[email protected]
NewYorkHardingeOneHardingeDriveElmira,[email protected]
IllinoisHardinge1524DavisRoadElgin,[email protected]
ASIAChinaHardingeMachine(Shanghai)Co.Ltd.1388EastKangqiaoRoadPudong,Shanghai201319T.00862138108686
TaiwanHardingeTaiwanPrecisionMa-chineryLimited4TzuChiang3rdRoadNanTouCity540T.886492260536E.cs@hardinge.com.tw
IndiaHardingeMachineToolsIndiaLLPSRSArcade,374/1,9thCrossPeenyaIndustrialArea,Bengaluru–560058KarnatakaState,IndiaT:+91-80-41610853
EUROPEFranceJones&ShipmanSARL8AlleedesGinkgosBP112-69672BronCedex
GermanyHardingeGmbHFichtenhainA13c47807KrefeldT.4921514964910E.info@hardinge-gmbh.de
SwitzerlandL.Kellenberger&Co.AGHeiligkreuzstrasse28CH9008St.GallenT.41712429111E.info@kellenberger.net
Allpricesandspecificationsaresubjecttochangewithoutnotice.Allbrandsmarkedwith®and™aretrademarksoftheirrespectiveowners. #1203-2E©HardingeInc.•03/20www.hardinge.com
Hardingeisaleadinginternationalproviderofhighlyadvancedmachinetoolsandsystemsolutions.WeofferacomprehensiverangeofreliableCNCtruing,millingandgrindingmachinesaswellastechnologicallyadvancedworkpiececlampingsystems.
Ouradvancedproductsareusedinavarietyofindustries,includingaerospace,agriculture,automotive,construction,energy,medical,transportationandmore.WeareacompanywithastrongglobalpresencewithmanufacturingfacilitiesinEurope,NorthAmericaandAsia.
Hardingeusesitsentiredevelopmentandapplicationknow-howtoalwaysbeabletoofferyourcompanytheoptimalmachinetoolsolutionandperfectservice.
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