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GMV SPA FLUID DYNAMIC EQUIPMENTS AND LIFT COMPONENTS
UNI EN ISO 9001 Certified Company
2.00
ENG
ü ü
* 1 0 9 9 1 7 9 0 EN *
SELL TECH WORK CUST USER
English ORIGINAL INSTRUCTIONS
MI GREENLIFT GLT
INSTALLATION MANUAL
GREEN LIFT SYSTEM GLT Σ WITH PERMANENT MAGNETS
FOR SYSTEMS: q GLT Σ (GLPM MRL 1:1) q GLT Σ (GLPM MRL 2:1)
SYSTEM N° INSTALLER
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INDEX
0 GENERAL INFORMATIONS 5 0.1 INTRODUCTION 5
0.1.1 DEFINITIONS 5 0.1.2 MAIN STANDARDS OF REFERENCE 5 0.1.1 TERMS AND SYMBOLS USED 6 0.1.2 DOCUMENTS RELATED WITH INSTALLATION 6
0.2 SAFETY PRECAUTION DURING INSTALLATION 6 0.3 PRELIMINARY OPERATIONS 7
0.3.1 INSTALLATION PROCEDURES 7 0.3.2 DIMENSIONS CONFORMITY 7 0.3.3 MATERIALS OFF LOADING AND STORAGE 7 0.3.1 TOOLING 7 0.3.2 SCAFFOLDING 7
1 WELL MATERIAL 8 1.1 ANCHORING 8
1.1.1 PLUMBING 8 1.1.2 BRACKETS 8
1.1.2.1 FIXING WITH ANCHORS 9 1.1.2.2 FIXING WITH HALFEN 9 1.1.2.3 FIXING IN WALL 9 1.1.2.4 OTHER FIXINGS 9
1.2 BOLTS, SCREWS AND ANCHORS 10 1.2.1 ANCHORS AND HALFEN 10 1.2.2 TIGHTENING TORQUES 10 1.2.3 TIGHTENING TORQUES FOR OTHER SYSTEMS BOLTS 10
1.3 GUIDE RAILS 11 2 SLING 12 2.1 SLINGS MRL 1:1 12
2.1.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES 13 2.2 SLINGS MRL 2:1 14
2.2.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES 15 2.3 SHOES ADJUSTMENT 16 2.4 SLING LIFTING AND PEDESTAL INSTALLATION 16
2.4.1 PEDESTAL LENGTH 17 2.5 LOAD WEIGHTING DEVICE AND CAR BOTTOM 17 2.6 DRIVING LEVERS OF THE SAFETY DEVICES 18 2.7 WEIGHTS OF THE MAIN COMPONENTS 18 3 TRACTION MACHINE AND ROPES 19 3.1 TRACTION MACHINE 19
3.1.1 ROPES LAYING 19 3.2 ROPES 19
3.2.1 ROPING OF THE SYSTEM 1:1 19 3.2.2 ROPING OF THE SYSTEM 2:1 20 3.2.3 TENSIONING OF THE SYSTEM 22
3.3 FINAL OPERATIONS ON THE SLING 22 3.3.1 POSITION OF THE FINAL LIMIT SWITCH 22
3.4 SPEED GOVERNOR 23 3.5 CHECKS 23
3.5.1 CHECKS FOR STNDARD SYSTEMS 23 4 CAR AND DOOR OPERATOR 24 5 LANDING DOORS 24 6 ELECTRICAL MATERIAL 24 6.1 WELL AND MACHINERY ROOM 24
6.1.1 INSTALLATION OF THE CONTROL PANEL OUTSIDE THE WELL 24 6.1.2 WELL ELECTRICAL LINES 24
6.1.2.1 TRUNKS 24 6.1.2.2 FLEXIBLE CABLES 25 6.1.2.3 CONNECTION CABLES 25 6.1.2.4 ELECTRICAL CONNECTIONS 25
6.2 TRACTION MACHINE 25 6.3 SLING AND ROPES 26
6.3.1 FINAL LIMIT ELECTRICAL SWITCH 26 6.3.2 SAFETY ELECTRICAL SWITCH (SAFETY GEAR/RELEASING ROPES) 26
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6.3.3 SAFETY ELECTRICAL SWITCHES (SPEED GOVERNOR) 26 6.3.4 ELECTRICAL SWITCHES AND WELL INFO 27
6.4 CAR AND DOOR OPERATOR 27 6.4.1 CAR OPERATING PANEL 27 6.4.2 COLLEGAMENTI SU TETTO CABINA 27 6.4.3 DOOR OPERATOR AND DOOR SWITCH 27
6.5 LANDING DOORS 27 6.5.1 PUSH-BUTTON PANELS 27 6.5.2 SAFETY SWITCHES 27
6.6 ACCESSORIES 28 6.6.1 CONNECTION OF THE WELL LIGHTING 28
6.6.1.1 WELL LIGHTING 28 6.7 DEVICES 28
6.7.1 SAFETY SWITCHES OF THE DEVICES 28 7 DEVICES AND PROCEDURES FOR GLPM SYSTEM 29 7.1 DEVICES FOR MRL 29
7.1.1 WORKING AREA IN WELL 29 7.1.1.1 UPPER CAR STOP MECHANICAL DEVICE (UCSMD) 29 7.1.1.2 RIGHT POSITION OF THE DEVICE 29
7.1.2 LOCK DEVICE FOR DOOR OPERATOR AND DOORS 2AT 31 7.1.2.1 LOCK DEVICE - DOOR OPERATOR 2AT 31 7.1.2.2 LOCK DEVICE - LANDING DOOR 2AT 32
7.1.3 OTHER DEVICES 32 7.1.3.1 UNLOCKING TRIANGLE WITH ELETRICAL SAFETY SWITCH 32
7.2 NOTICES, MARKINGS AND OPERATING INSTRUCTION 32 8 EXAMINATIONS AND TESTS 33 9 FINAL OPERATIONS 33 9.1 ADVICES 33 9.2 FINAL OPERATIONS 33
REV
25.05.2018 2.00 update to EN81-20 DT GG DT AM
ENG
All rights reserved. Any kind of reproduction, even partial, of this document is forbidden without written permission from GMV Spa GMV Spa reserves the right to alter the product or this document, partially or entirely without any prior notice in the event of any technical, construction or production improvements. The drawings, descriptions and technical characteristics given in this document are purely for indication purposes. For any data that is not given in this document, reference should be made to the documentation attached to each component. To guarantee the constant safety of the product, only original parts or spares should be used, unless they are approved by GMV Spa beforehand. GMV Spa accepts no responsibility in the event the instructions given herein are not adhered to.
Information and support :
FLUID DYNAMIC EQUIPMENTS AND LIFT COMPONENTS
UNI EN ISO 9001 CERTIFIED COMPANY
GMV SPA VIA DON GNOCCHI, 10 - 20016 PERO - MILANO (ITALY) - TEL. +39 02 33930.1 - FAX +39 02 3390379 - E-MAIL: [email protected] VIA PER BIANDRATE, 110/112 – 28100 NOVARA (ITALY) – TEL. +39 0321 677 611 – FAX +39 0321 677690 - E-MAIL: [email protected]
Please visit www.gmv.it to check for
any updated versions of this document or further information about GMV products
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MAIN DATA OF THE SYSTEM
P K
GMV PK N° SYSTEM REF.
S/N OF THE CONTROL PANEL
SYSTEM TYPE
GLT Σ �
MRL � 1:1 � 2:1
WELL TYPE
�
STD EN81-20 �
REDUCED HEADROOM TR EN81-21
�
REDUCED PIT FR EN81-21
�
REDUCED PIT AND HEADROOM TFR EN81-21
MANOEUVRE
�
AUTOMATIC PUSH BUTTON (APB)
�
HOLD TO RUN (SOLO HLDM)
�
DOWN COLLECTIVE
�
FULL COLLECTIVE
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0 GENERAL INFORMATIONS
0.1 INTRODUCTION
0.1.1 DEFINITIONS
The definitions are used in this manual as indicated in the following standards and regulations EN81-20 e EN81-50 Safety regulations for the construction and installation of lifts UNI EN ISO 14798 Lifts (elevators), escalators and mobile walkways
– Risks assessment and reduction methodology UNI EN ISO 7010 Graphic symbols: Safety signs and colours EN12016 e EN12015 Electromagnetic compatibility CEI EN 61439-1 Low voltage switchgear and control gear assemblies (LV control panels)
0.1.2 MAIN STANDARDS OF REFERENCE
For anything that is not expressly given in this manual, reference should be made to the local standards and regulations in force, observing in particular:
Directive 2006/42/CE Machine Directive – in relation to machines, and amending Directive 95/16/CE (recast) Directive 2014/33/UE Lifts Directive - on the harmonisation of the laws of the Member States relating to lifts and safety
components for lifts Directive 2014/35/CE Low Voltage Directive – on the harmonisation of the laws of the Member States relating to the
making available on the market of electrical equipment designed for use within certain voltage limits Directive 2004/108/CE Electromagnetic Compatibility Directive (EMC) – approximation of laws in member States
regarding electromagnetic compatibility, and repealing Directive 89/336/CEE
Rules EN-81 complete series Safety regulations for the construction and installation of lifts Refer to the complete series and, in particular to:
EN 81-20 Safety rules for the construction and installation of lifts – Lift for the transport of persons and goods - Part 20: Passengers and goods passenger lifts
EN 81-50 Safety rules for the construction and installation of lifts – Examinations and tests - Part 50: Design rules, calculations, examinations and tests of lift components
EN 81-41 Safety regulations for the construction and installation of lifts – Special lifts for the transport of persons and goods – Part 41: Vertical lifting platforms for use by persons with impaired mobility
EN 81-58 Safety regulations for the construction and installation of lifts – Examinations and tests – Part 58: Landing door fire resistance test
EN 81-70 Safety regulations for the construction and installation of lifts – Particular applications for lifts for the transport of persons and goods - Part 70: Accessibility to lifts for persons, including persons with disabilities
CEI EN 60439-1 Low voltage switchgear and control gear assemblies (LV control panels) Part 1: Type tested assemblies (AS) and partially type tested assemblies (ANS)
EN 12015 Electromagnetic compatibility – Product family standard for lifts, escalators and moving walkways – Emission
EN 12016 Electromagnetic compatibility – Product family standard for lifts, escalators and moving walkways – Immunity
EN 12183 Manual wheelchairs: Requirements and test methods EN 12184 Electrically powered wheelchairs, scooters and their chargers
― Requirements and test methods UNI EN 12385-3 Steel wire ropes – Safety – Part 3: Information for their use and maintenance UNI EN 12385-5 Steel wire ropes – Safety – Part 5: Stranded ropes for lifts UNI EN 13015 Maintenance for lifts and escalators: Rules for maintenance instructions EN 13411-6+A1 Terminations for steel wire ropes – Safety
– Part 6: Asymmetric wedge sockets EN 13411-7+A1 Terminations for steel wire ropes – Safety
– Part 7: Asymmetric wedge sockets UNI EN ISO 7010 Graphic symbols – Safety signs and colours – Registered safety signs UNI EN ISO 13857 Machine safety – Safety distance to avoid access to dangerous areas with arms or legs UNI EN ISO 14121-1 Machine safety – Risks assessment – Part 1: Principles UNI EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction UNI EN ISO 14798 Lifts (elevators), escalators and mobile walkways
– Risks assessment and reduction methodology
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0.1.1 TERMS AND SYMBOLS USED
NOTE Gives information of particular importance.
ATTENTION A warning that the described operation could cause damage to the system or physical injury, even serious, if the safety rules are not observed.
NOTE Correct work. To make installation operations is possible
The normal use of the lift is possible
NOTA Wrong work. To make installation operations is NOT possible
The normal use of the lift is NOT possible
ABBREVIAZIONI
MRL Machine Room Less (Control panel inside well) TR Reduced headroom FR Reduced pit MRL2 Machine Room Less (Control panel outside well) TFR Reduced headroom and pit
0.1.2 DOCUMENTS RELATED WITH INSTALLATION
This is the documentation to be used for the installation of a complete lift:
LIFT PROJECT DRAWING
INSTRUCTION RELATED TO WINCH AND BRAKE
INSTRUCTION RELATED TO THE SAFETY GEAR
INSTRUCTION RELATED TO SLING AND ROPES
INSTRUCTION RELATED TO THE CAR
INSTRUCTION RELATED TO DOOR OPERATOR, CAR AND LANDING DOORS
INSTRUCTION AND DIAGRAMS OF THE ELECTRICAL PART AND THE CONTROL PANEL
INSTRUCTION RELATED TO SPEED GOVERNOR AND ADDITIONAL OR OPTIONAL COMPONENTS
THIS MANUAL
All the documentation for a correct and safe installation of the lift, must be stored by the installation responsible. Please remember that this documentation is considered part of the plant and must be complete, well stored
and unabridged in every part. In order to maintain the readability, the documentation shouldn’t be damaged and shouldn’t have missing
parts. Moreover, do not tear or deteriorate sheets during consulting.
0.2 SAFETY PRECAUTION DURING INSTALLATION
During installation and maintenance, it is compulsory to observe the applicable national safety standards for the workplaces
ATTENTION - Before beginning any of the installation operations, ALWAYS check that all the mechanical and electrical safety devices are, turned on and in perfect working order.
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0.3 PRELIMINARY OPERATIONS
0.3.1 INSTALLATION PROCEDURES
Before the installation please verify the following items: q Adequate lighting in the lift well. q Cleaning conditions of the well and the pit waterproofing. q The electrical equipment must be adequately grounded (otherwise stop the installation until the ground
wire is correctly connected) q The entrance to the well are closed q Verify that is possible to introduce the components into the well and also the adequate lifting devices. q The accesses to the machine room can be safely used in any moment (EN81-20 §5.2.2.5), both in the
prefab machine room and in the machine room cabinet. q The accesses to the machine room should be adequately lighted (EN81-20 §5.2.2). Particularly as
concerns the machine room cabinet, the lighting in the working area, limited by the open swing panels and by a chain, should comply with EN81-20 §5.2.1.4.2.
q The cabinet can be positioned according to the LIFT PROJECT DRAWING in an environment protected against bad weather.
q Prepare a material storage area near the well, easily accessible by the installation personnel and protected against bad weather.
q Verify that all grooves and the holes for the electrical cable are free, accessible and smooth. q Verify there is an air vent in the lift well.
0.3.2 DIMENSIONS CONFORMITY
Perform the following check before starting the installation of the plant, verify that the measures are according with the project drawing, particularly pay attention to:
q Width of the well (distance between the side panels). q Length of the well (distance between front and rear
panel). q Depth of the pit. q Travel height. q Height of the headroom. q Verticality of the well.
q Dimensions and characteristics of the winch. q Length of the pedestals q Car frame DBG (distance between guides). q Distance between well and Machine room. q Recesses for the landing doors q Indicate the level of the finished floor, inside
the lift well, at each landing station.
0.3.3 MATERIALS OFF LOADING AND STORAGE
q Using the packing list as reference verify that all materials received are those ordered and are complete. q Check the condition of all components and materials upon reception at the building yard, to verify if any
damage occurred during transport; immediately inform GMV Spa in case any part is missing or in case of damage.
q Store the electrical and electronic components in a cool and dry place in their original packages q If, for any reason, it were not possible to install the plant immediately, periodically check the stored
components to prevent possible damages due to a prolonged storage in bad conditions. q Check if the documentation related to the plant is enclosed. q Pay particular attention when off-loading the guide rails
0.3.1 TOOLING
No special tools are required unless expressly provided by component manufacturers supplied by third parties. In this case, the related features and operating instructions are indicated in the manuals supplied with them.
0.3.2 SCAFFOLDING
Use regular scaffolding for the installation. The scaffolding must have work landing at each landing station, at least at 0,5 m under the floor level of the landing station.
ATTENTION The scaffolding, if entirely or partly composed by metal structures, should be grounded and comply with the safety standards.
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1 WELL MATERIAL
NOTE The oil collecting tray Is NOT supplied with the mechanical part but is inside the sling packaging.
1.1 ANCHORING
1.1.1 PLUMBING
For a correct plumbing, refer to the following instructions and to the images
Lower the plumb lines for the doors and for the guide rails - Verify if the plan and vertical dimensions of the well comply
with the project drawing - Highlight possible structural differences in the panels
plumbing. Set the control templates to verify the distance between guides.
1.1.2 BRACKETS
If not contrary to the specific instructions of the materials supplied, for a correct and safe installation of the brackets please refer to the following procedure:
df
L [mm]
do [mm]
h(min) [mm]
hef min [mm]
M10 90 10 80 60 M12 100 12 95 70 M16 145 16 135 85
DTG = dimension show on layout DAG = dimension show on layout
Y <= dimension show on layout
G S Pd Ps
T82/A T82/B 68,25 10 5/10 = Pd
T90/A T90/B 75 10 5/10 = Pd
T125/B 82 10 5/10 = Pd
Set the brackets on the well panels taking the plumbing as reference.
Drill the wall and install the brackets starting from the bottom with the supplied fixing material (dowels and bolts).
Mount the brackets taking as a reference the positions indicated on the project drawing of the plant. Mount the counter-bracket using the related fixing material.
Se non in contrasto con le istruzioni specifiche del materiale fornito, per una corretta e sicura installazione delle staffe fare riferimento alla seguente procedura:
A
A // B // C // D
B CD
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ST/1B
CTP
T 50
CAR
T 82
T 90
T125
1.1.2.1 FIXING WITH ANCHORS
1.1.2.2 FIXING WITH HALFEN
1.1.2.3 FIXING IN WALL
Make some holes, sufficiently wide to insert the brackets in the wall, in the position, showed on the layout, where you should fix them.
Install the guides in the correct position as shown on the layout fixing them temporarily to the well or to the scaffolding Place the brackets in the holes fixing them to the guides using their counter-brackets, paying attention to
leave a distance for adjustment. Fix the brackets in the wall using pieces of bricks and cement paying attention to do not move the guide from
their position. When the cement become dry verify that the guides are parallel and in the position shown on layout. If the
guides are not in the needed position move them to the correct placement.
1.1.2.4 OTHER FIXINGS
If you have another type of fixing, please refer to the instructions of the manufacturer.
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1.2 BOLTS, SCREWS AND ANCHORS
1.2.1 ANCHORS AND HALFEN
Type Class Tensile strength
NRk,p [kN] Cut resistance
VRk,s [kN] Minimum distance
[mm]
Min distance from the
edge [mm]
M10 x 90 5.8 9,00 16,65 180 90 M12 x 100 5.8 23,55 26,10 210 105 M16 x 125 5.8 31,00 47,40 255 130
M16 x 50 4.6 31,40 22,60 80 -
1.2.2 TIGHTENING TORQUES
T45/A T50/A
T82/A T82/B
T90/A T90/B T125/B
[Nm] [Nm] [Nm] [Nm]
M10x90 5.8 30 M12x100
5.8 50 M12x100 5.8 50
M12x100 5.8 50 M16x125
5.8 100 M16x125 5.8 100
M16x50 4.6 60 M16x50
4.6 60 M16x50 4.6 60 M16x50
4.6 60
M8 8.8 27
M12 8.8 92
M12 8.8 92 M12
8.8 92
M10 8.8 53 M16
8.8 232 M16 8.8 232
T1
(M10) 21 T2 (M12) 36 T3
(M14) 58 T4 (M16) 88
M8 8.8 27 M12
8.8 92 M12 8.8 92 M16
8.8 232
1.2.3 TIGHTENING TORQUES FOR OTHER SYSTEMS BOLTS
Friction coefficient = 0,15
CLASS M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M24 5.8 0,8 1,83 3,62 6,2 15,2 30 52 83 130 179 254 438 8.8 1,21 2,78 5,5 9,5 23 46 79 127 198 283 402 809
CLASS M27 M30 M32 M36 M38 M41 M46 M50 M55 M60 M65 M70 5.8 649 880 1195 1534 1994 2464 3085 4258 5978 7428 8935 10445 8.8 1201 1628 2216 2840 3697 4554 5712 7888 11075 13785 16572 19359
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1.3 GUIDE RAILS
If not contrary to the specific instructions of the materials supplied, for a correct and safe installation of the brackets please refer to the following procedure:
ATTENTION
1
2
3
Fix the fishplate to the guide-rails segments, on the side with the “male” connection part.
Place the collecting oil tray and the beam, on the bottom of the pit or on the pre-set cement base and level it using a bubble level, complying with the indications of the project drawing.
Install the guide rails starting from the bottom of the pit positioning the “male” part upwards into the groove.
Connect the guide-rails segments using the connection plate
4
5
6
Mount the counter-bracket using the related fixing material
Perform the same procedure to install all guide-rails and brackets.
Check the distances referring to the project drawing and verify the verticality of the guide-rails in comparison to the plumbing and the position template.
7 Tighten all bolts. Clean the guides and lubricate them.
A
A // B // C // D
B CD
5.0 m
5.0 m
x m
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2 SLING
ATTENTION The following instructions refers to parts subject to modifications not dependent by Gmv Spa, therefore, for a correct and safe installation ALWAYS refer to the instructions provided by the manufacturer with the component.
ATTENTION It is recommended to operators to use ALWAYS, seat belts and appropriate lifting equipment.
2.1 SLINGS MRL 1:1
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2.1.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES
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2.2 SLINGS MRL 2:1
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2.2.1 FRAME FOR MACHINE, COUNTERWEIGHT AND ACCESSORIES
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2.3 SHOES ADJUSTMENT
• Loose the nut on the internal side of the upright • Adjust the position of the shoe, turning the
hexagonal eccentric nut (see image). • Align the car frame to the guide axis • Tighten the nut on the internal side of the upright
2.4 SLING LIFTING AND PEDESTAL INSTALLATION
1500 kg
50
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2.4.1 PEDESTAL LENGTH
The buffer pedestal is supplied in a standard length and you must cut it to obtain the required length. To obtain the correct cutting length of the pedestals please refer to the project drawing and the following
procedure: Always verify, on project, the following distances:
Std HF [mm] • To obtain the correct length use, as shown in
image, the following formula: H= F-P-220-D-A-8
(H Standard = F-441)
F (pit) ? P (floor) 80 D (distance buffer / car frame) 50 A (buffer) 80+3
2.5 LOAD WEIGHTING DEVICE AND CAR BOTTOM
Install the load weighting device following the instruction supplied with it and fix the car bottom. When the load weighting device is connected and working, remember to calibrate end to set the parameters:
PARAMETER VALUE TO BE SET
Zero (Zero definition)
Weight of the empty car (auto detected)
Well-known weight (Calibration)
Weight, introduced in the car, superior than 50% of the rated load and exactly known
Complete Load (Alarm - Notice)
Rated Load
Overload (Alarm - System Stop)
Load + 10% with a minimum of 75 kg
F
P220
D
A
H
8
kg
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2.6 DRIVING LEVERS OF THE SAFETY DEVICES
Adjust the return springs of the safety gear driving levers as shown in figure
2.7 WEIGHTS OF THE MAIN COMPONENTS
Floor covering
Dimensions Load Bottom Standard Marble
Model Weight
Model Weight
[mm] [kg] [kg] [kg] [kg] [kg] [kg]
800x1200 350 46 5
40 4805 130
SG22 163 1000x1300 480 62 50 SG30 193 1100x1400 630 73
10 60 6305 146 SG40 238
1400x1500 900 100 80 1006 300 SG48 298
1100x2110 1025 110 90
~ 5Kg
~ 2 mm
M10x60
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3 TRACTION MACHINE AND ROPES
ATTENTION The following instructions refers to parts subject to modifications not dependent by Gmv Spa, therefore, for a correct and safe installation ALWAYS refer to the instructions provided by the manufacturer with the component.
3.1 TRACTION MACHINE
Fix the traction machine over the frame for machine located at the top of the guide rails following the instructions of the traction machine manual.
3.1.1 ROPES LAYING
• Place the middle of the ropes into the grooves of the traction pulley without connecting the ends to the
wire terminals • Do not remove any protection device.
3.2 ROPES
3.2.1 ROPING OF THE SYSTEM 1:1
For a correct and safe roping of the system, if not differently indicated in the manual of the supplied sling, refer to the following procedure:
Pass one of the rope end into the wedge socket termination. Fix the rope with the supplied clamps. Hook the wedge socket termination to the fixed connection
element of the sling. Pass the other end of the rope into the wedge socket termination
and fix it with the clamps. Hook the second wedge socket termination to the ropes
connection on the counterweight frame without weights. Repeat the same procedure for all ropes with one of the following
sequences. The rope terminations shall not make noise during the travel of
the lift.
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Ctp Arcata
3.2.2 ROPING OF THE SYSTEM 2:1
For a correct and safe roping of the system, refer to the following procedure:
Pass one of the rope end into the wedge socket termination. Fix the rope with the supplied clamps. Hook the wedge socket termination to the fixed connection
element on the beam of the frame for machine. Pass the other end of the rope into the wedge socket termination
and fix it with the clamps. Hook the wedge socket termination to the other side of the fixed
connection element on the beam of the frame for machine. Repeat the same procedure for all ropes with one of the following
sequence. The rope terminations shall not make noise during the travel of
the lift.
10 6 2 3 7 x 8 4 1 5 9
8 4 1 5 910 6 2 3 7
8 6 4 2 1 3 5 7 9 9 7 5 3 1 2 4 6 8 10
x 9 x10
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578
910 6
1 23 457910
68
150
~ 250 mm
~ 25
0 m
m
1
2
3
4
5
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3.2.3 TENSIONING OF THE SYSTEM
For a correct and safe tensioning of the lift please refer to the following procedure: • Fix the maintenance keyboard to the car frame upright. • Position the bottom of the car or a provisory plan on the car frame and fix it with bolts. • Load the car bottom and the counterweight with at least 200 kg. • Raise the car frame unwinding the flexible cable. • Measure the upper extra-travel of the car and adjust the ropes in compliance with this length. • Move the car to the lowest station and compare the measures with the project drawing.
NOTE Asymmetric wedge socket terminations
UNI EN 13411-6, X Max = 75% Y
NOTE Symmetric wedge socket terminations
UNI EN 13411-7, X Max = 40% Y
3.3 FINAL OPERATIONS ON THE SLING
3.3.1 POSITION OF THE FINAL LIMIT SWITCH
ð
ü0
EXS/EXD
max
50m
mm
ax 5
0mm
EXD
EXS
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3.4 SPEED GOVERNOR
3.5 CHECKS
3.5.1 CHECKS FOR STNDARD SYSTEMS
þ
• Verify that the free distance between buffer and sling is the same specified in the project. • Verify that the distance between sling shoes is the same specified in the project. • Verify that the buffers are perfectly perpendicular and corresponding with support points under the
sling.
M12x35
M5x20
M5x20
M12x30
170
~ ~40
0~ ~
5 x M6x20
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4 CAR AND DOOR OPERATOR
For the installation refer to the instructions of the manual of the supplied car. If necessary, install panels, roof and cabin doors after the landing doors and the electrical material.
ATTENTION Do not remove the protection film from the exposed side of angles, uprights, roof, panels and accessories until specified, since the film preserves their integrity. ATTENTION The sill shall be flush. ATTENTION Protect the covering floor (for example using a cardboard) to preserve its integrity during the assembly
5 LANDING DOORS
For the installation refer to the instructions of the manual of the supplied doors
ATTENTION If the emergency devices (remote push-button) are placed inside the upright verify that the door with the above devices is installed at the correct floor (normally the lower landing floor).
6 ELECTRICAL MATERIAL
For a correct and safe installation, follow the instructions of the ELECTICAL PART MANUAL and the WIRING DIAGRAMS, paying attention to the following:
6.1 WELL AND MACHINERY ROOM
6.1.1 INSTALLATION OF THE CONTROL PANEL OUTSIDE THE WELL
ATTENTION The distance between the upper side of the control panel and the floor level of the machine room should be minor or equal of 2000mm.
Hang the control panel to the guide rails in the cabinet (MRL), or fix it, in the machine room (MR), with dowels or bolts provided, following the instructions of the control panel supplied.
6.1.2 WELL ELECTRICAL LINES
Perform the electrical connections complying with the WIRING DIAGRAMS and with the ELECTRICAL PART MANUAL.
6.1.2.1 TRUNKS
Install the trunks for the connection cables as suggested in the following pictures:
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6.1.2.2 FLEXIBLE CABLES
The flexible cables are used to take all electrical lines from the electrical power unit to the car’s roof, and must be set and fixed thoroughly to avoid damaging them.
Install the flexible cables as suggested in the following pictures:
ATTENTION The flexible cables should be fixed (A) to the wall in the upper middle part of the well, in a position such as they do not touch (B) the car and (C) the pit.
6.1.2.3 CONNECTION CABLES
The connection cables are used to make easier some connections on the car’s roof and in the machine room and must be set and fixed thoroughly into the trunks to avoid damaging them.
ATTENTION Do NOT cut the exceeding cables
6.1.2.4 ELECTRICAL CONNECTIONS
The connection operations are extremely easy: the devices are pre-wired at the manufacturer and the outputs are joined to the connectors.
To perform the connections it is enough to match the connectors with the same initial. If you need to move the system, following the procedure shown in the installation manual of the control
panel, it necessary to connect at first the power unit and after the main power.
6.2 TRACTION MACHINE
Perform the electrical connections complying with the ELECTRICAL DIAGRAMS, the CONTROL PANEL AND ACCESSORIES MANUAL and the GEARLESS MANUAL. In particular, if installed, pay attention to the correct connection of:
- Motor - Motor protection sensors, thermistors - Micro switches and brake power
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6.3 SLING AND ROPES
6.3.1 FINAL LIMIT ELECTRICAL SWITCH
6.3.2 SAFETY ELECTRICAL SWITCH (SAFETY GEAR/RELEASING ROPES)
With sling 1:1 With sling 2:1
6.3.3 SAFETY ELECTRICAL SWITCHES (SPEED GOVERNOR)
1. Anti-creeping coil
2. Anti-creeping safety switch
3. Speed governor safety switch
EXS/EXD
max
50m
mm
ax 5
0mm
EXD
EXS
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6.3.4 ELECTRICAL SWITCHES AND WELL INFO
Install switches and magnets complying with the ELECTRICAL DIAGRAMS and the ELECTRICAL PART MANUAL
Pay attention to the instruction of the ELECTRICAL PART MANUAL
6.4 CAR AND DOOR OPERATOR
NOTE Connect the car and the door operator only after the connection of all the other parts.
6.4.1 CAR OPERATING PANEL 6.4.2 COLLEGAMENTI SU TETTO CABINA
Connect the car operating panel (COP) complying with the ELECTRICAL DIAGRAMS
Connect the cables to the terminals of the box on the car roof complying with the CIRCUIT DIAGRAMS
Particularly, pay attention to connect correctly the following terminals:
- The safety electrical switch (safety gear/releasing ropes)
- Well sensors - Car lighting
6.4.3 DOOR OPERATOR AND DOOR SWITCH
Connect the cable to the terminal of the car roof electrical box complying with the ELECTRICAL DIAGRAMS.
6.5 LANDING DOORS
6.5.1 PUSH-BUTTON PANELS
Connect the terminal of the push-button panels complying with the ELECTRICAL DIAGRAMS.
6.5.2 SAFETY SWITCHES
Connect the safety switches complying with the CIRCUIT DIAGRAMS.
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6.6 ACCESSORIES
6.6.1 CONNECTION OF THE WELL LIGHTING
Install the well lighting, referring to the instructions of the MANUAL OF THE ELECTRICAL PART supplied and in accordance with the requirements of the current regulations with particular reference to the EN 81-20.
6.6.1.1 WELL LIGHTING
ID: Residual current circuit breaker IM: Thermal magnetic circuit breaker LC: Car lighting
6.7 DEVICES
To determine the installed devices to refer to chapter § 7and to MANUAL OF THE ELECTRICAL PART
6.7.1 SAFETY SWITCHES OF THE DEVICES
Perform the electrical connections of the safety switches complying with the ELECTRICAL DIAGRAMS.
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7 DEVICES AND PROCEDURES FOR GLPM SYSTEM
7.1 DEVICES FOR MRL
7.1.1 WORKING AREA IN WELL The traction machine is placed in the lift well and it is necessary to install the following devices.
7.1.1.1 UPPER CAR STOP MECHANICAL DEVICE (UCSMD)
NOTE
The dimensions in the left side layout refer to a standard system. The installation of the car stop mechanical device must always be carried out in accordance with the dimensions of the project design.
7.1.1.2 RIGHT POSITION OF THE DEVICE
During installation of the mechanical device it is mandatory to respect the rule EN81-20 and follow the instructions below:
The car mechanical stop device should be installed: - To prevent uncontrolled or unexpected car movement when machinery is to be maintained or inspected
from the pit, as specified at section 5.2.6.4.4.1 of the rule EN81-20 - To give the possibility to leave the working area safety as specified at section 5.2.6.4.4.2 of rule EN81-
20. and it must be fixed to the guide, under the traction machine, at a height such that it is granted:
- A free height of at least 2000 mm between the work surface above the car roof and the well ceiling; - If there is no trap door on the cabin roof, a free distance of 500 mm between the top of the clear
opening of the landing door and the top of the operator on the car roof. For standard systems, the position corresponds to a height of about 1150 mm above the level of the higher
floor. The car mechanical stop device, once activated, prevents to move the sling (and the car), blocking the
system.
1000
min
500
2000
~115
0
3500
min
200
0
OFFT82 T90 T125
SBA
12
ON SBA
T82T90
T12566.5 80.5
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T2
M 12
50
100
= =
M 12
M 12x35 M 12x35
M 4x30
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7.1.2 LOCK DEVICE FOR DOOR OPERATOR AND DOORS 2AT
7.1.2.1 LOCK DEVICE - DOOR OPERATOR 2AT
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7.1.2.2 LOCK DEVICE - LANDING DOOR 2AT
7.1.3 OTHER DEVICES
To guarantee the required safety standards is necessary to install the following devices:
7.1.3.1 UNLOCKING TRIANGLE WITH ELETRICAL SAFETY SWITCH
The unlocking triangle, through a direct connection, operate on an electrical safety contact that when you unlock the door it stop any movement of the lift.
The electrical safety switch should be connected to the control panel according to the electrical scheme (SCC01, SCC02 …, SCC12 on S.e.a. scheme, beginning from the lower floor).
7.2 NOTICES, MARKINGS AND OPERATING INSTRUCTION
ATTENTION All labels, notices, markings and operative instructions shall be legible and readily understandable. They shall be placed in a visible position and written in the language of the country where the lift is installed.
This notices shall be installed as shown in the instructions supplied.
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8 EXAMINATIONS AND TESTS
At the end of the installation it’s necessary to proceed with examinations and tests of the lift. Carry out the tests indicated in chapter 6 of the EN81-20 standard, referring the instructions of the system
putting on service manual.
9 FINAL OPERATIONS
9.1 ADVICES
Verify that non authorised personnel should not enter into the machine room (always keep it locked) Verify that all protections are mounted on the power unit (electrical connections covering, tank). Do not lean on nor sit on the traction machine. Do not set containers with liquids on the clamp board (danger of short-circuit). Always inform the responsible of the arrival. Before setting the plant out of work, hang the “out of service”
signs to every landing door. Do not leave components, parts, tools, oil or grease stains on the floor. Pay attention to any contact when operating on rotating devices or on devices that remained under tension.
ATTENTION Never exclude the safety circuits.
Before moving the lift-car, verify the correct operation of the emergency button on the roof. During the movement tightly support with the post or other parts of the lift-car and in any case not with the
ropes. Pay particular attention during the upward travel. At the end of the operations, please verify that all protections have been mounted and lock the machine
room. 9.2 FINAL OPERATIONS
At the end of the installation it is necessary to perform a test of the plant, in compliance with the standards in force.
• This test is performed by the installer (if qualified by a certified Quality System in compliance with UNI EN ISO 9000) or by a notified organism according to the Lift Standards
If the test gives a positive result, it is necessary to communicate that the installation has been performed, indicating:
- The address of the building. - The speed, the rated load, the travel, the number of stations and the starting type - Name or name of the company of the installer. - Copy of the compliance certificate. - Name of the company in charge of the maintenance of the plant - Name of the individual in charge of the periodical maintenance interventions on the plant
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FLUID DYNAMIC EQUIPMENTS AND LIFT COMPONENTS
GMV SPA VIA DON GNOCCHI, 10 - 20016 PERO – MILANO (ITALY) TEL. +39 02 33930.1 - FAX +39 02 3390379 STRADA PER BIANDRATE, 110/112 - 28100 NOVARA (ITALY) TEL. +39 0321 677611 - FAX +39 0321 677690 HTTP://WWW.GMV.IT - E-MAIL: [email protected]
FILE: GLPM-MI-10991790EN-200.DOCX - (J2)
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