Download - Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

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Page 1: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Το μέλλον του βιομηχανικού αυτοματισμού

μέσω του Foxboro Evo DCS

Jan Kander

Sales Manager Easter Europe

Schneider Electric

Page 2: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016
Page 3: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Foxboro Evo -

a future proof DCS platform

Page 4: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Page 4 Confidential Property of Schneider Electric |

Does your system look like this?

born in April 1987…

Page 5: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Page 5 Confidential Property of Schneider Electric |

This is how Foxboro Evo looks today

CNI

Page 6: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Today 1990s 2000s 1980s 1st distributed software

1st open industrial system

1st Ethernet control bus

1st object software

1st standard UNIX

2 msec logic in I/O

Redundant fieldbus

1st embedded digital fieldbus

1st Windows NT-based control

Adaptive feed forward control

1st expert controller tuning

FDSI Superior integration to third parties

1st InFusion Enterprise Control

Intrinsically safe I/O

Cyber Security Enhancements

100 Series Upgrade Program

Wireless Network

Next gen HMI & Eng tools

Universal I/O

Dynamic SAMA, Unified Control & Safety

CP280, CNI, MPC, MRC,

Situation Awareness Graphics

Field Device Manager

Compact FBMs

Legacy DCS plug-in migration

All digital instrument bus

Self-healing 1gb Mesh Network

Anybus fieldbus integration

1st on Windows XP & Solaris 8

1st Redundant, secure, high

speed, Ethernet remote I/O

1998 1999 2011 2005 2005 1999 1987 2015

One System, 29 Years of Continuous Investment & Innovation

The Foxboro DCS Paradox

The DCS with the longest proven track record - is also the most modern!

Page 7: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

People Who Use Our Systems

Project and

System

Engineers

Operators

Safety

Engineer

Maintenance

Technicians

& Supervisors

Management

Security

Personnel

Page 8: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Foxboro Evo is designed to offer value across every

function within an operation:

Page 9: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

The all new Foxboro Evo

Process Automation System

Page 10: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Secure Development Lifecycle Assurance (SDLA) August 2015

The SDLA process includes security training for staff, security assessments during the design, code

and test processes, and effective response when security defects are found.

Various Schneider Electric solutions can conform to this security standard today and the goal is to

drive all development centers to this standard in the next couple years.

“We are proud to lead the way. Being the

world’s first IACS provider to achieve this

important benchmark is a testament to our

commitment to delivering control and safety

solutions that minimize system vulnerabilities

and are resilient to cybersecurity threats.” –

R. M.

“The ISASecure SDLA

certification

demonstrates Schneider

Electric’s long-standing

commitment to secure

industrial automation and

control systems, and it

sets a major benchmark

for the industry as a

whole”

– A. Ristaino, MD

ISASecure.

Page 11: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

• Every bus

•Every I/O module

• Every control processor

• Every network connection

• Highest Availability

• No undetected failures

• Bumpless switchover to shadow module

Top to bottom Fault Tolerance

Page 12: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

© Invensys 7/11/2016

Devices in each area connect to a pair of switches

● Tolerates multiple faults - alternate communication paths between devices

● RSTP in switches - automatically manages the connection paths, data routing

X

CP2 CP3 CP4 CP5 CP1

Network finds a new path milliseconds after a fault occurs

X

X Network automatically finds the most efficient path

CPs switch connection path to the network (patented by Foxboro)

CP6

WS 1

WS 2 WS 3

WS 4

Fault Tolerant Mesh Network

Page 13: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Confidential Property of Schneider Electric

13

Industry trends

Plants are larger,

more complex

• Increased

monitoring load

• Lack of

understanding

Increased levels of

automation

• Operators become

disengaged

• Role is reduced to

dealing with upsets

Centralized

Operations

• Loss of direct

awareness

Page 14: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

FCS Tools Intuitive engineering tool for

configuring I/A Series & Enterprise-wide

visualization

•FCS InTouch Application • Easy-to-use & Fully Modernized HMI Solution

• Object-oriented programmable graphics

• Powerful wizards & templates

• Optimized scripting logic

• Real-time and historical trending

• and many more

•FCS Configuration Tools • Visio as graphic editing engine

• Templates

• Bulk generation, self documentation

• Live updates/edits of real-time

• Foxboro Field Device Manager

Page 15: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Wonderware Historian &

Historian Client, Information

Server

•Collects plant data

• SQL-based with substantial productivity

• Analysis capabilities

• Reports using MS Office components

• Remote viewing with Information Server

• Enables workers to:

• Stay informed

• Identify problems

• Investigate root causes

• Collaborate with co-workers

Page 16: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Maintenance Response

Center

Proactive Field Device Maintenance

with

• Real time field device monitoring

• Maximizes operational uptime, workforce

productivity & safety

• Minimizes Operations and Maintenance cost

• Any field device

• Any bus,

• Any vendor

• One system

Page 17: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Confidential Property of Schneider Electric

Managing risks in high hazard industries Our priority is to help you protect your most valuable assets from harm or

damage, minimizing risk to people, property and the environment.

#1

As the foremost supplier of safety systems we are the safety system market share leader

+30

We have more than 30 years experience of safety and critical control applications

~14,300

We have supplied more than 14,300 systems

+80

Our solutions are operating in more than 80 countries around the globe

1Billion

Our proven solutions have been operating for more than one billion operating hours

+650

We have more than 650 safety experts available where and when you need them

Page 18: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Triconex Safety PLC

integration user's choice – integrated or separated

•Features • DCS Configurator reads information from PLC

and builds from that corresponding DCS functions

based on rules engine automatically

• LifeCycle support included (add/modify/delete

automatically during lifecycle of plant)

• Unified experience, configuration &

system management

• No common mode of failure

• Fast fault detection and recovery (< 1 sec.)

•Benefits • Reduce overall footprint & cost

• Simplify engineering & maintenance effort

Page 19: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Modicon PLC, Drives

and MCC integration

• Application:

• Tested, Validated and Documented

Architecture of Motor Drives & Modicon

PLC integrated with Foxboro Evo DCS

• Features:

• Easy integration between the systems

• Drives Energy Management

• Control and HMI Templates

• Industry Applications

Page 20: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Long Term LifeCycle Support

• Can still load a database from a 1987 controller into current I/A

Series system

(after a minor migration process)

• Support of first field I/O (100 series FBMs) from 1987 to 2016 makes

29 years of guaranteed I/O hardware support (1987-2016)

• Plug-compatible migration to current I/O generation without

touching the field wiring

Page 21: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

21

Achieved

by our

Foxboro

EvoTM

Process

Automation

System

Page 22: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

22

And

platform for

Enterprise

Control

Page 23: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Hellenic Petroleum

Elefsina Refinery

Refining capacity of 100,000 bbl/d

Upgrade project appx €1.4 billion.

The upgrade includes the installation of 3 main units:

• High Pressure Hydrocracking unit (Hydrocracker),Thermal Cracking unit (Flexicoker) ,Vacuum

Distillation unit

• Strategically site for the Group, storage capacity (3,3million m3), logistics infrastructure for

imports and exports

EPC:

• Spanish company Τecnicas Reunidas and Asprofos (subsidiary of HELPE S.A.).

• Scope of supply: whole DCS/ESD systems

DCS: Foxboro I/A

• 40 Operators stations, 57 Red CPU`s, app 20 000 IO Hardwired, 34 Serial Links, 80 Ethernet

communications

ESD: Triconex (Tricon and Trident)

• 23 Tricon & Trident systems, app 7000 Hardwired IO

In Operation since 2012

Page 24: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

&

PROTERGIA & ALUMINIUM OF GREECE

Both are part of MYTILINEOS Group

• 334 MW High Efficiency Combined Heat and Power (CHP/High Efficiency CHP)

plant Ag. Nikolaos, Viotia

• operation in June 2008

• 6 Operating Stations,1 Engineering Station, 5 RedCP270, Trident, approx. 2000 I/O

• 444.48 MW Combined Cycle Thermal Power Plant (CCGT) in the same area

• operation in June 2011

• 7 Operating Stations, 1 Engineering Station, 8 RedCP270, approx. 1800 I/O

Page 25: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016

Foxboro Evo:

Protects the operational

integrity of our customer’s

plants, enhances the

operational insight of each

worker, and enables our

customers to adapt easily and

affordably to change

Operational Integrity Reduce to continuous production,

business continuity, safety & security

Operational Insight Enable each worker to be faster,

agile & more accurate

Future Proof Operation Ensure technology & intellectual

property you invest in today won't be

obsolete tomorrow

Page 26: Foxboro Evo DCS - Εκδήλωση Explore Innovation - Αθήνα, Ιούνιος 2016