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Analyzers and Process Instrumentation

For custody transfer and process applications

P r o d u c t i n F o r m at i o n

FLoWSic600 ultrasonic Gas Flow meter

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� SicK maiHaK | FLoWSic600 FLoWSic600 | SicK maiHaK �

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FLOWSIC600 – benefits at a glance

Bi-directional measurement, no pressure dropPath layout without reflectionHigh efficient transducersLess sensitive for ultrasonic noiseWide measuring range up to 1:120No damage when overrangedIntegrated logbook and 4 volume countersIntelligent self diagnosisLow power consumption <1 WCalibration with air at atmospheric pressure possible

••••••••••

Operating principle

Two ultrasonic transducers, which are installed under an angle to the flow axis, operate alternately as a transmitter and receiver. The signals transmitted through the gas ac-celerate in the direction of flow and decelerate against the direction of flow. The resulting difference in propagation times is used to determine the mean gas velocity. The cross-sectional area yields the volumetric flow during oper-ation. The measurement result is not affected by the pres-sure, temperature, or gas composition. To increase the ac-curacy of the measurement, the gas velocity is measured with multiple paths.

FLoWSic600For custody transferand Process applications

Many years of experience and conti-nuous improvement of the measuring technique have led to a new generati-on of ultrasonic gas flow meters – the FLOWSIC600. Already the visual im-pression shows the compact design with consealed cabling system which provides a trouble-free and low-main-tenance use under the harsh industri-al conditiones.

The FLOWSIC600 can be equipped with 1, 2 or 4 measuring paths that offers the usage from custody transfer applications up to measurements with less precision requirements. The stan-dard installation length of 3D allows to replace existing turbine meters without pipe readjustments. Because adjustable impulse outputs or Mod-bus connections are available, in-stalled flow computers can be used furthermore.

FLoWSic600 – applications

Custody transfer (fiscal metering)Check metering on- and offshoreAllocation metering offshoreUnderground gas storage (bi-directional)Power plants and other large industrial usersChemical and Refinery IndustryCryogenic gas applications up to –194 °C (-317°F)Process gases like N2, O2, H2, CO2, Cl2, Ethylene, etc.Gases with high content of H2S like sour gas or biogas

•••••••••

v = Gas velocityL = Path lengthα = Installation angleQ = Volume flowD = Diametertv = Transit time with flowtr = Transit time against flow

Ultrasonic transducer B

Ultrasonic transducer A

Flow

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Direct path layout – no reflection

The FLOWSIC 600 is designed as a direct path ultrasonic meter. Because the signals are not reflected inside the measuring pipe, contamination or changes in wall roughness do not affect the measurement characteristics or longterm stability of the measuring system. In addition, the layout of the measuring paths improves the signal-to-noise ratio. This makes the FLOWSIC600 substantially less sensitive to control valve noise.

redundancy

The FLOWSIC 600 can easily be extended to a redundant system. This can be achieved by adding a second electronics and associated transducers in the free part of the X-shaped measuring section. As a result, the main and the additional meter form a redundant system which is integrated in one meter body.

Extraction tool

Using this tool, the ultrasonic transducer can be exchanged under operational pressure. The FLOWSIC600 does not need to be switched off, and provides data furthermore.

mEPaFLoW600 software

The MEPAFLOW600 software as an important componentof the measuring system is the universal tool for parameterizationand diagnosis of the FLOWSIC600. It records, managesand saves all data provided by the electronics. On this basis, poten-tial equipment problems can be identified easily.

Key diagnosis featuresSignal qualitySignal-to-noise ratioSpeed of soundFlow profileProfile factorAsymmetryTurbulenceConfiguration change

Global support – one button diagnosis

All information you need to evaluate the status of the FLOWSIC600 can be stored in a file by clicking on one button. This file just send to one of our specialists - they will evaluate the data and inform you about required measures.

••••••••

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� SICKMAIHAK | FLOWSIC600 FLOWSIC600 | SICKMAIHAK �

FLOWSIC600

The uLTraSOnIC (r)evOLuTIOn

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FLoWSic600 technical data

meter characteristics

Meter size Flow rate in m3/h Flow rate in in ft3/h Max. velocity [m/s]

Length[mm]

Weight1)

[kg]Min. Max. Min. Max.

DN 50 2" 6 400 210 14,000 65 150 25

DN 80 3" 12 1,000 280 35,000 65 240 38

DN 100 4" 20 1,600 460 57,000 60 300 60

DN 150 6" 32 3,000 1,130 106,000 50 450 120

DN 200 8" 40 4,500 1,410 159,000 45 600 190

DN 250 10" 50 7,000 1,770 247,000 40 750 300

DN 300 12" 65 8,000 2,300 283,000 33 900 420

DN 350 14" 80 10,000 2,830 353,000 33 1,050 595

DN 400 16" 120 14,000 4,240 494,000 33 1,200 790

DN 450 18" 130 17,000 4,590 600,000 33 1,350 1,000

DN 500 20" 200 20,000 7,060 706,000 33 1,500 1,235

DN 600 24" 320 32,000 11,300 1,130,000 33 1,800 1,900

DN 700 28" 650 40,000 22,950 1,413,000 30 1,400 2,400

DN 750 30" 650 45,000 22,950 1,589,000 30 1,500 2,800

DN 800 32" 800 50,000 28,250 1,766,000 30 1,600 3,200

DN 900 36" 1,000 66,000 35,320 2,331,000 30 1,800 4,000

DN 1000 40" 1,200 80,000 42,380 2,825,000 30 2,000 5,150

DN 1050 42" 1,300 85,000 45,910 3,002,000 30 2,100 5,850

DN 1100 44" 1,400 90,000 49,440 3,178,000 28 2,200 6,600

DN 1200 48" 1,600 100,000 56,500 3,531,000 27 2,400 8,100

Material Meter size ≤DN 600/24" Meter body with flanges in steel 1.1120/ASME A216 WCC Meter body with flanges in stainless steel 1.4408/ASME A351 Gr. CF 8M

Meter size >DN 600/24" Meter body in steel 1.1120/ASME A216 WCC, flanges in ASTM A105 Meter body in stainless steel 1.4408/ASME A351 Gr.CF 8M, flanges in 1.4404/A182 Gr. F316L

measured medium

Gases Natural gas, process gases, air, Ethylene, etc.

Temperature –30 °C ... +180 °C (–22 °F to 365 °F); -194 °C to 280 °C (-317 °F to 536 °F) on request

Pressure range 0 barg to 250 barg (0 psig ... 3600 psi); up to 450 barg (6500 psi) on request

measurement uncertainty

Repeatability <0.1 % of reading

Typical uncertainty2) 1 measuring path: ±2.0 %

2 measuring paths: ±1.0 %

4 measuring paths: ±0.5 %, ±0.2 % after high pressure calibration

ambient conditions

IP-classification IP 67

Temperature range –40 °C to 60 °C (–40 °F to 140 °F)

1) valid for flange type #6002) Qt ... Qmax with straight inlet/outlet section 10D/3D or 5D/3D with flow straightener

FLoWSic600 data at a Glance

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Power supply

Operating voltage 12 ... 28.8 V DC (minimum 15 V for active current output)

Typical power consumption <1 W

outputs

Measuring variables Flow rate (actual), volume (actual), gas velocity, speed of sound

Analog output 4 to 20 mA; active/passive; electrically isolated; max. load = 250 Ω

Pulse and status outputs passive, electrically isolated, open collector or NAMUR, fmax = 6 kHz (scalable)

interfaces

Modbus ASCII and RTU 2 x RS485 for configuration, measured value output and diagnosis

HART® Configuration, measured value output and diagnosis

Ex-approval

Europe (ATEX) II 1/2G EEx de ib [ia] IIA T4 or II 1/2G EEx de ib [ia] IIC T4

USA/Canada (CSA) Class I, Division 1, Groups D T4; Class I, Division 2, Groups D T4Class I, Division 1, Groups B, C, D T4; Class I Division 2, Groups A, B, C, D T4

Configuration 1 (without flow straightener)

Flow computer

Configuration 2 (with flow straightener)

Inlet section 10 D

D

¼" NPT

pT

1.5 D

3 D

Outlet section 3 D

Inlet section 5 D

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a n a Ly z E r S a n d P r o c E S S i n S t r u m E n tat i o n

at H o m E i n t H E i n d u S t r i a L S E c t o r

We can build on years of expe-rience in the field of Analyzers and Process Instrumentation. That is why we are at home in the natural gas industry (pro-duction, transport, storage and distribution) as well as in the chemical or petrochemical industry. Be it custody meas-urements or simple monitor-ing tasks – we offer tailer-made solutions.

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SICK MAIHAK GmbH | Analyzers and Process Instrumentation Nimburger Str. 11 | 79276 Reute | Germany | www.sick-maihak.com Phone +49 7641 469-0 | Fax +49 7641 469-11 49 | [email protected]

Source: BP

W E o F F E r yo u a c H o i c E

SICK MAIHAK offers a number of sensor-based techniques for analysis, ranging from the con-tinuous gas and dust measure-ment to specialized applications for water and liquid analysis. Within the process measure-ment technology our products play a central role in determining volume flow of gases and level of bulk materials.

a r o u n d t H E W o r L d t o yo u r S E r v i c E

Where ever you are, our global network of subsidiaries and rep-resentatives is able to supply qualified support when you need it. We deliver the equipment for your measuring tasks, provide documentation and training. Our highly skilled service staff offers support during installation, com-missioning and maintenance of the appliances.

SicK GrouP

SICK MAIHAK represents the process automation segment of the SICK group, one of the worlds leading manufacturer of intelligent sensors and sensor solutions. With its 4,000 em- ployees, SICK offers an exten-sive portfolio of products and services on the market of fac-tory and process automation. www.sick.com