Download - CONNECTOR A - GS Global · PDF filespray as per als.268.03 class d connector b mating connector should ... in note 4 class d was class c & note 5 added; sheet 2 added, exploded view,

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Page 1: CONNECTOR A - GS Global · PDF filespray as per als.268.03 class d connector b mating connector should ... in note 4 class d was class c & note 5 added; sheet 2 added, exploded view,

ELECTRICAL OUTPUTS SPECIFICATION PER WCS-402030

LABEL PER WQI-030-007LOCATE APPROXIMATELY AS SHOWN

COMPLIANCE WITH FMVSS-124

1

2

3

NOTES - UNLESS OTHERWISE SPECIFIED:

APS1

CT1

(15%)

WOT1

(76.8%)

PEDAL ROTATION

AP

S O

UT

PU

T V

OLT

AG

E (

%V

cc)

θWOT

(17°) θCT

( 0°)

WOT2

(38.4%)

CT2

(7.5%)

APS2

WILLIAMSCONTROLS

200

21

17°±2°

35°±2°

32.8

423

132

227

CONNECTOR B

CONNECTOR A

15 2 73

140

79

6

10 2X

7

122X

5

11

1

8

9

4

3 2

13

16

49

9

15.5

24.5

9X 9

75

60

1.5

28.5

11

63.5

28

36.6

13

41.5

28.8

2X 9

2

A ---BLACK----- APS1B ---WHITE----- GND1C ---RED-------- VCC1D ---GREEN---- VCC2E ---BLUE------- GND2F ---ORANGE-- APS2

A

CONNECTOR A (REF):

PACKARD ELECTRIC "METRI-PACK" CONNECTOR OR EQUIVALENTCONNECTOR & SEAL --- P/N 12066317TERMINAL (FEMALE) --- P/N 12103881

CONNECTOR B:1 ---WHITE----- GND12 ---BLACK----- APS13 ---RED-------- VCC14 ---GREEN---- VCC25 ---ORANGE-- APS26 ---BLUE------- GND2

AMP ECONOSEAL J SERIES CONNECTOROR EQUIVALENTCONNECTOR --------------- P/N 174264-2DOUBLE LOCK PLATE --- P/N 174265-7 OR 1-174265-1TERMINAL -------------------- P/N 171661-1WIRE SEAL ------------------- P/N 172888-2

1

2

3 4

5

6

[KPC]

(ELECTIRICAL OUTPUTS FOR BOSCH ECU)

REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE

ALL, C7 A INITIAL ALPHA RELEASE AND ADD "ELECTRICAL OUTPUTS FOR BOSCH ECU" 008665 11/15/2013

3RD ANGLE PROJECTION

PROPRIETARY AND CONFIDENTIAL - ALL INFORMATION ON THIS DRAWING IS

CONFIDENTIAL AND THE SOLE PROPERTY OF WILLIAMS CONTROLS, INC. ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF

WILLIAMS CONTROLS IS PROHIBITED.

14100 SW 72ND AVENUEPORTLAND, OR. 97224(503) 684-8600 FAX (503) 624-3836

UNLESS OTHERWISESPECIFIED, DIMENSIONS ARE INMILLIMETERS PER ASME Y14.5M

TOLERANCESXX.XX.XXANGLES

FINISH (EXCEPT ASSEMBLIES):

DRAWN:

MODEL SERIES PROJECT

MATERIAL:

DATE

TITLE

SIZE CAGE CODE DWG NO. REV

SCALE SHEET 1 OF 1

DWG NO. REV

D 11331

A

B

C

D

12345678

7 46 38 5 1

D

C

B

THROTTLE ASSY-ELEC,FLOOR

402030 A1:11625WM-558

402030 A

A

SEE SEPARATE PARTS LIST

JZ 11/06/2012

0.800.300.150.5

Page 2: CONNECTOR A - GS Global · PDF filespray as per als.268.03 class d connector b mating connector should ... in note 4 class d was class c & note 5 added; sheet 2 added, exploded view,

ELECTRICAL OUTPUT SPECIFICATIONS PER WCS-402262

LABEL PER WQI-030-007LOCATE APPROXIMATELY AS SHOWN

THE ELECTRIC CHARACTERISTICS DATA REFERSTO ASSEMBLED PEDAL

FINISH (REFERENCE): PASSED 300 HR SALTSPRAY AS PER ALS.268.03 CLASS D

CONNECTOR B MATING CONNECTOR SHOULD BE EQUAL/EQUIVALENT TO AMP "SUPERSEAL" 1.5 SERIES CONNECTOR P/N 0282090-1

1

2

3

4

5

NOTES - UNLESS OTHERWISE SPECIFIED:

200

21

17°±2°

32.8

35°±2°

131.73

226.6

1310±25.4

15

CONNECTOR A

CONNECTOR B

5

140

82.5

73

49

75

11.06

61.5

60.8

3X 11.1

24.5

6X R

6 X 9CODED A

R14

73

4.3

7.5

28

36.6

40

3X 9.5

A

A

A

A

A

A

A --- APS1B --- GND1C --- VCC1(5V)D --- VCC2(5V)E --- GND2F --- APS2

A

CONNECTOR A (REF):

PACKARD ELECTRIC "METRI-PACK" CONNECTORCONNECTOR & SEAL --- P/N 12066317TERMINAL (FEMALE) --- P/N 12103881WIRE SEAL ------------------ P/N 12052929

CONNECTOR B:

1 --- APS12 --- VCC1 (5V)3 --- GND14 --- APS25 --- VCC2 (5V)6 --- GND2

AMP "SUPERSEAL" 1.5 SERIES CONNECTORCONNECTOR --- P/N 0-0282108-1TERMINALS ----- P/N 0-0282109-1WIRE SEAL ------ P/N 0-0281934-2

1

2

[KPC]

REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE

ALL A INITIAL PRODUCTION RELEASE 011049 11/12/2014

A3, A4, ALL- SH2, B

IN NOTE 4 CLASS D WAS CLASS C & NOTE 5 ADDED; SHEET 2 ADDED, EXPLODED VIEW, BOM & OUTPUT GRAPH MOVED TO

2 ND SHEET, ADDED TECHNICAL SPECIFICATIONS; ADDED PEDAL FORCE GRAPH & LOAD CIRCUIT DIAGRAM

011161 12/10/2014

ALL, SH2-C5,SH2-C5 C (1) UPDATED TITLEBLOCK, (2)ITEM 13, 402970 WAS 402522, (3)

ITEM 12, 400179 WAS 401622 011806 06/05/2015

3RD ANGLE PROJECTION

THIS DOCUMENT IS PROPERTY OF AND CONTAINS THE PROPRIETARY INFORMATION OF WILLIAMS CONTROLS INDUSTRIES INC. AND/OR ITS SUBCONTRACTORS AND SUPPLIERS. IT IS TRANSMITTED IN CONFIDENCE AND TRUST AND IS TO BE USED SOLELY FOR THE PURPOSE FOR WHICH IT IS FURNISHED AND MAY NOT BE REPRODUCED WITHOUT SPECIFIC WRITTEN PERMISSION. THIS DOCUMENT MUST BE TREATED IN STRICT ACCORDANCE WITH THE TERMS AND CONDITIONS OF THE AGREEMENT UNDER WHICH IT WAS PROVIDED.

WILLIAMS CONTROLS INDUSTRIES, INC.14100 SW 72ND AVENUEPORTLAND, OR. 97224(503) 684-8600 FAX (503) 624-3836

UNLESS OTHERWISESPECIFIED, DIMENSIONS ARE IN

MILLIMETERS PER ASME Y14.5-2009TOLERANCESXX.XX.XXANGLES

FINISH (EXCEPT ASSEMBLIES):

DRAWN:

MODEL SERIES PROJECT

MATERIAL:

DATE:

TITLE

SIZE CAGE CODE DWG NO. REV

SCALE SHEET 1 OF 2

DWG NO. REV

D 11331

A

B

C

D

12345678

7 46 38 5 1

D

C

B

THROTTLE ASSY-ELEC,FLOOR,35

402262 C1:11821WM-558

402262 C

A

SEE PARTS LIST

0.800.300.150.5

N/A

KMS 07-31-13

WARNING: THIS DOCUMENT (OR SOFTWARE) CONTAINS TECHNICAL DATA WHOSE EXPORT IS RESTRICTED BY THE EXPORT ADMINISTRATION ACT OF 1979, AS AMENDED BY TITLE 50 USC APP 2401 ET SEQ. VIOLATIONS OF THESE EXPORT LAWS ARE SUBJECT TO SEVERE CIVIL AND CRIMINAL PENALTIES.

Page 3: CONNECTOR A - GS Global · PDF filespray as per als.268.03 class d connector b mating connector should ... in note 4 class d was class c & note 5 added; sheet 2 added, exploded view,

APS1

(15% 2%)

(80% 4%)

PEDAL ROTATION

AP

S O

UTP

UT

(%V

cc)

(17°)( 0°)

(40% 4%)

(7.5% 2%)

APS2

(0°) (17°)

FORCE(N)

(45 7)

(17 7)

APS 2 LOAD CIRCUIT

APS 1 LOAD CIRCUIT

SENSOR #2

SENSOR #1

ENGINE CONTROL UNIT

To ECUProcessor

1500p

+5V

To ECUProcessor

1500p100K

GND2

VCC2

+5VPEDAL SENSOR

GND1

APS1

VCC1

ISOLATIONISOLATION

.033µ

.033µ

22K

22K

100K

APS2

67

12

2X

11

5

1

8

9

4

3

2

13

16

18

17

4

TECHNICAL SPECIFICATIONS

1.0 GENERAL

1.1 COMPLIES WITH FMVSS-124 [KCC]

2.0 MECHANICAL

2.1 17 NOMINAL PEDAL ROTATION

2.2 17 ± 7 ACTUATION FORCE @ INITIAL TRAVEL FORCE (ITF)

45± 7 ACTUATION FORCE @ FULL PEDAL TRAVEL FORCE (FPTF)

SEE FIGURE 1 FOR PEDAL FORCE GRAPH,

2.3 LIFE EXPECTANCY 3 MILLION CYCLES

3.0 ENVIRONMENTAL

3.1 -40 C TO +85 C OPERATING TEMPERATURE

3.2 PEDAL OPERATED AT 90% RELATIVE HUMIDITY AT 27°C TO 75°C

3.4 REFER TO WDS-010 AND WCS-402262 FOR ALL ENVIRONMENTAL TESTING METHODS AND STANDARDS

4.0 ELECTRICAL CHARACTERISTICS (SENSOR)

4.1 5VDC 0.5VDC SUPPLY VOLTAGE

4.2 10mA MAX CURRENT PER CHANNEL (20mA WHOLE SENSOR OPERATION)

4.3 SEE FIGURE 2 FOR OUTPUT CHARACTERISTICS

4.4 SEE FIGURE 3 FOR LOAD CIRCUIT PARAMETERS

4.5 SEE WCS-402262 FOR ALL OTHER SENSOR SPECIFICATIONS

LOAD CIRCUIT DIAGRAMFIGURE 3

FORCE OUTPUTFIGURE 1

ELECTRICAL OUTPUTFIGURE 2

PEDAL ROTATION

ITEM NO. DESCRIPTION MATERIAL QTY.

PARTS LIST

18 SCREW 8-32 X .31 PAN HEAD STEEL 1

17 CLAMP, CABLE STEEL 1

16 NUT, PUSH STEEL 1

15 WIRE HARNESS, AL 6 PIN COMPOSITE 1

13 SENSOR ASSEMBLY, BOLT-ON COMPOSITE 1

12 SCREW, SENSOR STEEL 2

11 MAGNET FERRITE 1

9 ROLLER, PIN STEEL 1

8 ROLLER PP COPOLYMER 1

7 PIN, TREADLE, PLASTIC PLASTIC 1

6 BASEPLATE, MACHINED ALUMINIUM 1

5 PLASTIC SHAFT, SENSOR PTFE COPOLYMER 1

4 SPRING, TORSION, RIGHT MUSIC WIRE 1

3 SPRING, TORSION, LEFT MUSIC WIRE 1

2 LEVER, PLASTIC PLASTIC 1

1 TREADLE, MACHINED PLASTIC 1

WILLIAMS CONTROLS INDUSTRIES, INC.14100 SW 72ND AVEPORTLAND, OR. 97224(503) 684-8600FAX (503) 624-3836

DRAWN:

MODEL SERIES PROJECT NO.

DATE: SIZE CAGE CODE DWG NO. REV

SCALE SHEET 2 OF 2

DWG NO. REV

D 11331

A

B

C

D

12345678

7 46 38 5 1

D

C

B

A

402262 C1:11821WM-558

402262 C

KMS

REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVAL ECN NO. DATE

N/A SEE SHEET 1C 011806 06/05/2015

07-31-13

Page 4: CONNECTOR A - GS Global · PDF filespray as per als.268.03 class d connector b mating connector should ... in note 4 class d was class c & note 5 added; sheet 2 added, exploded view,

ELECTRICAL OUTPUTS REFERENCE WCS-402196

LABEL PER WQI-030-007LOCATE APPROXIMATELY AS SHOWN

COMPLIANCE WITH FMVSS-124

1

2

3

NOTES - UNLESS OTHERWISE SPECIFIED:

APS1

CT1

(22%)

WOT1

(84%)

PEDAL ROTATION

AP

S O

UT

PU

T V

OLT

AG

E (

%V

cc)

WOT(17°)

CT( 0°)

WOT2

(42%)

CT2

(11%)

APS2

(ELECTRICAL OUTPUTS FOR CUMMINS ECU)

WILLIAMSCONTROLS

200

21

17°±2°

35°±2°

32.8

720 25.4

15°

132

227 CONNECTOR B

CONNECTOR A

15 2 73

140

79

6

10 2X

7

122X

5

11

1

8

9

4

3 2

13

16

49

9

15.5

24.5

9X 9

75

60

1.5

28.5

11

63.5

28

36.6

13

41.5

28.8

2X 9

2

A ---GREEN----- APS1B ---BLACK------ GND1C ---RED--------- VCC1D ---YELLOW--- VCC2E ---BLUE-------- GND2F ---WHITE------ APS2

A

CONNECTOR A (REF):

PACKARD ELECTRIC "METRI-PACK" CONNECTOR OR EQUIVALENTCONNECTOR & SEAL --- P/N 12066317TERMINAL (FEMALE) --- P/N 12103881

CONNECTOR B:

1 ---BLUE-------- GND22 ---WHITE------ APS23 ---YELLOW--- VCC24 ---RED--------- VCC15 ---BLACK------ GND16 ---GREEN----- APS1

AMP ECONOSEAL J SERIES CONNECTOROR EQUIVALENTCONNECTOR ---------------- P/N 0-0282108-1TERMINAL -------------------- P/N 0-0282109-1WIRE SEAL ------------------- P/N 0-0281934-2

1

[KPC]

REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE

ALL, C7 AINITIAL ALPHA RELEASE WITH CHANGE: REPLACED HARNESS (ITEM

15) 402255 WAS 135202 AND ADD "ELECTRICAL OUTPUTS FOR CUMMINS ECU"

008667 11/18/2013

3RD ANGLE PROJECTION

PROPRIETARY AND CONFIDENTIAL - ALL INFORMATION ON THIS DRAWING IS

CONFIDENTIAL AND THE SOLE PROPERTY OF WILLIAMS CONTROLS, INC. ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF

WILLIAMS CONTROLS IS PROHIBITED.

14100 SW 72ND AVENUEPORTLAND, OR. 97224(503) 684-8600 FAX (503) 624-3836

UNLESS OTHERWISESPECIFIED, DIMENSIONS ARE INMILLIMETERS PER ASME Y14.5M

TOLERANCESXX.XX.XXANGLES

FINISH (EXCEPT ASSEMBLIES):

DRAWN:

MODEL SERIES PROJECT

MATERIAL:

DATE

TITLE

SIZE CAGE CODE DWG NO. REV

SCALE SHEET 1 OF 1

DWG NO. REV

D 11331

A

B

C

D

12345678

7 46 38 5 1

D

C

B

THROTTLE ASSY-ELEC,FLOOR

402196 A1:11625WM-558

402196 A

A

SEE SEPARATE PARTS LIST

LZ 05/16/2013

0.800.300.150.5

Page 5: CONNECTOR A - GS Global · PDF filespray as per als.268.03 class d connector b mating connector should ... in note 4 class d was class c & note 5 added; sheet 2 added, exploded view,

ELECTRICAL OUTPUTS REFERENCE WCS-402032

LABEL PER WQI-030-007LOCATE APPROXIMATELY AS SHOWN

COMPLIANCE WITH FMVSS-124

1

2

3

NOTES - UNLESS OTHERWISE SPECIFIED:

APS1

CT1

(15%)

WOT1

(76.8%)

PEDAL ROTATION

AP

S O

UT

PU

T (

%V

cc)

θWOT

(17°)θCT

(0°)

WOT2

(38.4%)

CT2

(7.5%)

APS2

(ELECTRICAL OUTPUTS FOR BOSCH ECU)

WILLIAMSCONTROLS

200.49

17°±2°

4.75

35°±2°

27

109.75

203.24

423 25.4

13.5°

CONNECTOR B

CONNECTOR A

15 1.86 73

79.86

145.76

10 2X

7

122X

11

5

1

8

9

4

2

13

3

6

43.21 9

19 8.6

8X 9

1.5

11.5 28.5

4.3

49

2X 9

15.5

24.5

9.5

9.5

75.5

2

1

2

3

6

5

4

1 --- WHITE------GROUND12 --- BLACK------APS13 --- RED---------VCC1(5V)4 --- GREEN-----VCC2(5V)5 --- ORANGE---APS26 --- BLUE--------GROUND2

AMP ECONOSEAL J SERIES CONNECTOR OR EQUIVALENTCONNECTOR --------------- P/N 174264-2DOUBLE LOCK PLATE --- P/N 174265-7 OR 1-174265-1TERMINAL -------------------- P/N 171661-1WIRE SEAL ------------------- P/N 172888-2

CONNECTOR B:

A --- BLACK-----APS1B --- WHITE-----GROUND1C --- RED--------VCC1(5V)D --- GREEN----VCC2(5V)E --- BLUE-------GROUND2F --- ORANGE--APS2

A

CONNECTOR A (REF):

PACKARD ELECTRIC "METRI-PACK" CONNECTOROR EQUIVALENTCONNECTOR & SEAL --- P/N 12066317TERMINAL (FEMALE) --- P/N 12103881

[KPC]

REVISIONS

ZONE REV DESCRIPTION OF CHANGE APPROVED ECN NO. DATE

D4, C7 A INITIAL ALPHA RELEASE WITH CHANGE: CHANGE THE LABEL LOCATION AND ADD "ELECTRICAL OUTPUTS FOR BOSCH ECU" 008666 11/15/2013

3RD ANGLE PROJECTION

PROPRIETARY AND CONFIDENTIAL - ALL INFORMATION ON THIS DRAWING IS

CONFIDENTIAL AND THE SOLE PROPERTY OF WILLIAMS CONTROLS, INC. ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF

WILLIAMS CONTROLS IS PROHIBITED.

14100 SW 72ND AVENUEPORTLAND, OR. 97224(503) 684-8600 FAX (503) 624-3836

UNLESS OTHERWISESPECIFIED, DIMENSIONS ARE INMILLIMETERS PER ASME Y14.5M

TOLERANCESXX.XX.XXANGLES

FINISH: (EXCEPT ASSEMBLIES)

DRAWN:

MODEL SERIES PROJECT

MATERIAL:

DATE

TITLE

SIZE CAGE CODE DWG NO. REV

SCALE SHEET 1 OF 1

DWG NO. REV

D 11331

A

B

C

D

12345678

7 46 38 5 1

D

C

B

4020321:11625WM-558

402032

A

SEE SEPARATE PARTS LIST

GZ 11-07-12

0.800.300.150.5

A

A

THROTTLE ASSY-ELEC,FLOOR