XM-ZR604diagramas.diagramasde.com/otros/Sony_XM-ZR604.pdf · Sony Corporation eVehicle Division...

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SERVICE MANUAL AEP ModelUK Model

E Model

XM-ZR604

STEREO POWER AMPLIFIER

Circuit system OTL (output transformerless) circuitPulse power supply

Inputs RCA pin jacksHigh level input connector

Input level adjustment range0.3 – 6 V (RCA pin jacks),2.8 – 12 V (High level input)

Outputs Speaker terminalsSpeaker impedance 2 – 8 Ω (stereo)

4 – 8 Ω (when used as a bridging amplifier)Maximum output 4 speakers: 110 W × 4 (at 4 Ω)

3 speakers: 150 W × 2 (at 2 Ω) + 300 W × 1 (BTL, at 4 Ω)Rated output (supply voltage at 14.4 V)

4 speakers:60 W × 4 (20 Hz – 20 kHz, 1% THD, at 4 Ω)65 W × 4 (20 Hz – 20 kHz, 0.1% THD, at 2 Ω)

Frequency response 5 Hz – 50 kHz ( dB)Harmonic distortion 0.005% or less (at 1 kHz, 4 Ω)Low-pass filter 80 Hz, –18 dB/octHigh-pass filter 80 Hz, –12 dB/octPower requirements 12 V DC marine battery (negative ground)Power supply voltage 10.5 – 16 VCurrent drain at rated output : 33 A (4 Ω, 60 W × 4)

Remote input : 1 mADimensions Approx. 396 × 55 × 256 mm (w/h/d)

not incl. projecting parts and controlsMass Approx. 3.1 kg not incl. accessoriesSupplied accessories Mounting screws (4)

High level input cord (1)Protection cap (1)

Design and specifications are subject to change withoutnotice.

SPECIFICATIONS

+0–3

Ver. 1.1 2007. 08

9-887-768-022007H04-1

© 2007. 08

Sony CorporationeVehicle Division

Published by Sony Techno Create Corporation

Photo: Red Logo

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TABLE OF CONTENTS

1. GENERALLocation and Function of Controls .......................................... 3Connections ............................................................................. 4

2. DISASSEMBLY2-1. Bottom Plate ........................................................................ 72-2. MAIN Board Section .......................................................... 82-3. MAIN Board ....................................................................... 8

3. DIAGRAMS3-1. Block Diagram .................................................................... 93-2. Printed Wiring Board ........................................................ 113-3. Schematic Diagram –Main Section (1/2)– ........................ 123-4. Schematic Diagram –Main Section (2/2)– ........................ 13

4. EXPLODED VIEWS4-1. Main Heat Sink Section .................................................... 154-2. MAIN Board Section ........................................................ 16

5. ELECTRICAL PARTS LIST ........................................ 17

XM-ZR604

PROTECTOR OPERATION CHECK

Thermal Protect1. Short across TH901 with the power on.2. Verify that the protector is operated and D918 illuminates green.

When input the signal and verify that there is no output on theSP-OUT even when the volume is increased.

3. Verify that the protector is released and there is an output on theSP-OUT when the short is removed.

4. Likewise, perform items 1 to 3 for TH902 and TH903.

Over Current Protect1. Short between the positive and negative sides of the speaker

output terminals CN903 and CN904 (1/2) with the power on.(Perform this shorting for each channel on FRONT and REAR.)

2. Verify that the protector is operated and D918 illuminates red.3. Verify that the protector is not released and D918 remains red

even when the short is removed.4. Verify that the protector is released and D918 illuminates green

when the power is turned off and then on again.

Offset Protect1. Short between the +12V terminal of CN904 (2/2) and the (L+R)

+ or (L+R) – of the speaker output terminal CN904 (1/2).(Short between +12V terminal and (L+R) + and between +12Vterminal and (L+R) –.)

2. Verify that the protector is operated and D918 illuminates red.3. Verify that the protector is not released and D918 remains red

even when the short is removed.4. Verify that the protector is released and D918 illuminates green

when the power is turned off and then on again.

UNLEADED SOLDERBoards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.(Caution: Some printed circuit boards may not come printed withthe lead free mark due to their particular size.)

: LEAD FREE MARKUnleaded solder has the following characteristics.• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder.Ordinary soldering irons can be used but the iron tip has to beapplied to the solder joint for a slightly longer time.Soldering irons using a temperature regulator should be set toabout 350°C.Caution: The printed pattern (copper foil) may peel away if theheated tip is applied for too long, so be careful!

• Strong viscosityUnleaded solder is more viscous (sticky, less prone to flow)than ordinary solder so use caution not to let solder bridgesoccur such as on IC pins, etc.

• Usable with ordinary solderIt is best to use only unleaded solder but unleaded solder mayalso be added to ordinary solder.

Notes on Chip Component Replacement• Never reuse a disconnected chip component.• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINEWITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND INTHE PARTS LIST ARE CRITICAL TO SAFE OPERATION.REPLACE THESE COMPONENTS WITH SONY PARTS WHOSEPART NUMBERS APPEAR AS SHOWN IN THIS MANUAL ORIN SUPPLEMENTS PUBLISHED BY SONY.

Ver. 1.1

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XM-ZR604SECTION 1GENERAL This section is extracted

from instruction manual.

Location and Function of Controls

Ubicación y función de los controles

Local e função dos controles

POWER/PROTECTOR

Precautions• This unit is designed for negative ground 12 V

DC operation only.• Use speakers with an impedance of 2 to 8 Ω

(4 to 8 Ω when used as a bridging amplifier).• Do not connect any active speakers (with built-

in amplifiers) to the speaker terminals of theunit. Doing so may damage the active speakers.

• Avoid installing the unit in areas subject to:— high temperatures such as from direct

sunlight or hot air from the heater— rain or moisture— dust or dirt.

• If your car is parked in direct sunlight and thereis a considerable rise in temperature inside thecar, allow the unit to cool down before use.

• When installing the unit horizontally, be surenot to cover the fins with the floor carpet etc.

• If this unit is placed too close to the car audiounit or antenna, interference may occur. In thiscase, relocate the amplifier away from the caraudio unit or antenna.

• If no power is being supplied to the car audiounit, check the connections.

• This power amplifier employs a protectioncircuit* to protect the transistors and speakers ifthe amplifier malfunctions. Do not attempt totest the protection circuits by covering the heatsink or connecting improper loads.

• Do not use the unit on a weak battery as itsoptimum performance depends on a goodpower supply.

• For safety reasons, keep your car audio unitvolume moderate so that you can still hearsounds outside your car.

Fuse ReplacementIf the fuse blows, check the power connectionand replace both the fuses. If the fuse blowsagain after replacement, there may be an internalmalfunction. In such a case, consult your nearestSony dealer.

1 POWER/PROTECTOR indicatorLights up in green during operation.When the PROTECTOR is activated theindicator will change from green to red.When the PROTECTOR is activated refer tothe Troubleshooting Guide.

2 LEVEL adjustment controlThe input level can be adjusted with thiscontrol. Turn it in the clockwise directionwhen the output level of the car audio unitseems low.

3 HPF switchWhen the HPF switch is set to ON, the High-pass filter (80 Hz) is effective.

4 LPF switchWhen the LPF switch is set to ON, the Low-pass filter (80 Hz) is effective.

1 Indicador POWER/PROTECTORSe ilumina en verde durante el uso.Si se activa PROTECTOR, el indicadorcambiará de verde a rojo.Si se activa PROTECTOR, consulte la Guía desolución de problemas.

2 Control de ajuste LEVELMediante este control se puede ajustar elnivel de entrada. Gírelo en el sentido de lasagujas del reloj si el nivel de salida delsistema de audio para automóvil parece bajo.

3 Interruptor HPFCuando el interruptor HPF está ajustado enON, se activa el filtro de paso alto (80 Hz).

4 Interruptor LPFCuando el interruptor LPF está ajustado enON, se activa el filtro de paso bajo (80 Hz).

1 Indicador POWER/PROTECTORA luz fica verde durante a operação.Quando PROTECTOR for ativado, oindicador mudará de verde para vermelho.Quando PROTECTOR for ativado, consulte aSolução de problemas.

2 Controle de ajuste LEVELO nível de entrada pode ser ajustado comesse controle. Gire-o no sentido horárioquando o nível de saída do rádio automotivoestiver baixo.

WarningWhen replacing the fuse, be sure to use onematching the amperage stated above the fuseholder. Never use a fuse with an amperage ratingexceeding the one supplied with the unit as thiscould damage the unit.

* Protection circuitThis amplifier is provided with a protection circuitthat operates in the following cases:— when the unit is overheated— when a DC current is generated— when the speaker terminals are short-circuited.The color of the POWER/PROTECTOR indicator willchange from green to red, and the unit will shutdown.If this happens, turn off the connected equipment,take out the cassette tape or disc, and determinethe cause of the malfunction. If the amplifier hasoverheated, wait until the unit cools down beforeuse.

If you have any questions or problemsconcerning your unit that are not covered in thismanual, please consult your nearest Sony dealer.

(80Hz)LPF

LEVELREAR

OFF ON12

4

6 0.3V

0.5

(80Hz)HPF

LEVELFRONT

OFF ON12

4

6 0.3V

0.5

3 Interruptor HPFQuando o interruptor HPF for ajustado paraON, o filtro de passagem alta (80 Hz) estaráativo.

4 Interruptor LPFQuando o interruptor LPF for ajustado paraON, o filtro de passagem baixa (80 Hz) estaráativo.

Disposal of Old Electrical &Electronic Equipment (Applicable inthe European Union and otherEuropean countries with separatecollection systems)

This symbol on the product or on its packaging indicatesthat this product shall not be treated as householdwaste. Instead it shall be handed over to the applicablecollection point for the recycling of electrical andelectronic equipment. By ensuring this product isdisposed of correctly, you will help prevent potentialnegative consequences for the environment and humanhealth, which could otherwise be caused byinappropriate waste handling of this product. Therecycling of materials will help to conserve naturalresources. For more detailed information aboutrecycling of this product, please contact your local CivicOffice, your household waste disposal service or the shopwhere you purchased the product.

The manufacturer of this product is Sony Corporation,1-7-1 Konan Minato-ku Tokyo, 108-0075 Japan.The Authorized Representative for EMC and productsafety is Sony Deutschland GmbH, Hedelfinger Strasse61, 70327 Stuttgart, Germany. For any service orguarantee matters please refer to the addresses given inseparate service or guarantee documents.

AvisoQuando substituir o fusível, verifique se estáutilizando um fusível com a amperagem idênticaà indicada no fusível que retirou. Nunca utilizeum fusível com uma amperagem superior à doaparelho porque pode provocar uma avaria.

* Circuito de proteçãoEste amplificador está equipado com um circuitode proteção que funciona nas seguintes situações:— se houver sobreaquecimento do aparelho— se for gerada corrente CC— se ocorrer um curto-circuito nos terminais dos

alto-falantes.A cor do indicador POWER/PROTECTOR muda deverde para vermelho e o aparelho é desligado.Se isso acontecer, desligue o equipamento, retire afita cassete ou o disco e verifique a causa daavaria. Se houver sobreaquecimento do aparelho,aguarde até que este arrefeça antes de voltar autilizá-lo.

Se tiver dúvidas ou problemas referentes aoaparelho que não se encontrem neste manual,consulte o distribuidor Sony mais próximo.

Precauções

Precauciones• Esta unidad está diseñada para utilizarse sólo

con cc de 12 V negativo a masa.• Emplee altavoces con impedancia de 2 a 8 Ω (de

4 a 8 Ω cuando se utilice como amplificador enpuente).

• No conecte altavoces activos (conamplificadores incorporados) a los terminalesde altavoz de la unidad, ya que puede dañardichos altavoces.

• Evite instalar la unidad en lugares expuestos a:— altas temperaturas, como a la luz solar

directa o al aire caliente de la calefacción— la lluvia o la humedad— suciedad o polvo

• Si aparca el automóvil bajo la luz solar directa yse produce un considerable aumento detemperatura en el interior, deje que la unidad seenfríe antes de utilizarla.

• Si instala la unidad horizontalmente, asegúresede no cubrir las aletas con la moqueta del suelo,etc.

• Si coloca la unidad demasiado cerca del sistemade audio para automóvil o de la antena, puedenproducirse interferencias. En este caso, instale elamplificador alejado de dichos dispositivos.

• Si el sistema de audio para automóvil no recibealimentación, compruebe las conexiones.

• Este amplificador de potencia emplea uncircuito de protección* para proteger lostransistores y los altavoces en caso de que dichoamplificador presente fallos de funcionamiento.No intente someter a prueba los circuitos deprotección cubriendo el disipador de calor oconectando cargas inadecuadas.

• No utilice la unidad si la batería se estáagotando, ya que el rendimiento óptimo dedicha unidad depende de un buen suministrode alimentación.

• Por razones de seguridad, mantenga elvolumen del sistema de audio para automóvilen un nivel moderado de forma que sea posibleoír los sonidos del exterior del automóvil.

Sustitución del fusibleSi el fusible se funde, compruebe la conexión dealimentación y sustituya ambos fusibles. Si elfusible se funde de nuevo después de sustituirlo,es posible que exista un fallo de funcionamientointerno. En este caso, póngase en contacto con eldistribuidor Sony más próximo.

• Este aparelho foi concebido para operar apenascom CC de 12 V fio terra.

• Utilize alto-falantes com uma impedância de 2 a8 Ω (4 a 8 Ω quando utilizado comoamplificador em ponte).

• Não ligue alto-falantes ativos (comamplificação) aos terminais dos alto-falantes doaparelho. Se o fizer, pode provocar avarias nosalto-falantes ativos.

• Evite instalar o aparelho em zonas:— em que esteja exposto a altas temperaturas

como, por exemplo, à luz direta dos raiossolares ou ao ar quente proveniente doaquecedor

— em que esteja exposto à chuva ou umidade— em que esteja exposto ao pó ou sujeira.

• Se o automóvel estiver estacionado ao sol e atemperatura no seu interior subirconsideravelmente, deixe o aparelho arrefecerantes utilizá-lo.

• Quando instalar o aparelho horizontalmente,não tape a grelha de ventilação com o tapeteetc.

• Se colocar o aparelho muito perto do rádioautomotivo ou da antena, podem ocorrerinterferências. Se isso acontecer, afaste oamplificador do rádio automotivo ou da antenado automóvel.

• Se o aparelho não estiver recebendo corrente,verifique as conexões.

• Este amplificador de potência possui umcircuito de proteção* que protege ostransistores e as colunas, se o amplificadorfuncionar mal. Não teste os circuitos deproteção tapando as aberturas de arrefecimentoou ligando-os a cargas inadequadas.

• Não utilize o aparelho com a bateria fraca, poispara que funcione em condições adequadas,deve haver uma boa fonte de alimentação.

• Por razões de segurança, mantenha o volumedo rádio automotivo a um nível moderado parapoder ouvir os sons do exterior.

Substituir o fusívelSe o fusível queimar, verifique as conexões dealimentação e substitua os dois fusíveis. Se,depois de o ter substituído, o fusível voltar aqueimar, pode existir uma avaria interna. Nessecaso, consulte o distribuidor da Sony maispróximo.

AdvertenciaAl sustituir el fusible, asegúrese de utilizar unocuyo amperaje coincida con el especificado en elportafusible. No utilice nunca un fusible con unamperaje superior al del suministrado con launidad, ya que podría dañar la unidad.

* Circuito de protecciónEste amplificador dispone de un circuito deprotección que se activa en los siguientes casos:— Si la unidad se calienta excesivamente— Si se genera corriente cc— Si se produce un cortocircuito en los terminales

de altavozEl color del indicador POWER/PROTECTORcambiará de verde a rojo y la unidad sedesactivará.Si esto ocurre, desactive el equipo conectado,extraiga la cinta de casete o el disco y determine lacausa del fallo de funcionamiento. Si elamplificador se ha sobrecalentado, espere hastaque la unidad se enfríe antes de volver a utilizarla.

Si desea realizar alguna consulta o solucionaralgún problema relativos a la unidad que noaparezcan en este manual, póngase en contactocon el distribuidor Sony más próximo.

Tratamiento de los equiposeléctricos y electrónicos al final desu vida útil (aplicable en la UniónEuropea y en países europeos consistemas de recogida selectiva deresiduos)

Este símbolo en el equipo o el embalaje indica que elpresente producto no puede ser tratado como residuosdomésticos normales, sino que debe entregarse en elcorrespondiente punto de recogida de equipos eléctricosy electrónicos. Al asegurarse de que este producto sedesecha correctamente, Ud. ayuda a prevenir lasconsecuencias negativas para el medio ambiente y lasalud humana que podrían derivarse de la incorrectamanipulación en el momento de deshacerse de esteproducto. El reciclaje de materiales ayuda a conservarlos recursos naturales. Para recibir informacióndetallada sobre el reciclaje de este producto, póngase encontacto con el ayuntamiento, el punto de recogida máscercano o el establecimiento donde ha adquirido elproducto.

El fabricante de este producto es Sony Corporation, 1-7-1 Konan, Minato-ku, Tokio, 108-0075 Japón.El representante autorizado para la aplicación de ladirectiva EMC y la seguridad de los productos es SonyDeutschland GmbH, Hedelfinger Strasse 61, 70327Stuttgart, Alemania. Para cualquier cuestión relacionadacon el servicio técnico o la garantía, consulte lasdirecciones facilitadas en los documentos de garantía oservicio técnico.

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XM-ZR604

Precaución

Power Connection Wires (not supplied)Cables de conexión de alimentación (no suministrados)Cabos de conexão à corrente (não fornecidos)

Make the terminal connections as illustrated below.Realice las conexiones de terminal como se ilustra a continuación.Ligue os terminais conforme exibido na figura abaixo.

Pass the wires through the cap, connect the wires, then cover the terminals with the cap.NoteWhen you tighten the screw, be careful not to apply too much torque* as doing so may damage the screw.* The torque value should be less than 1 N•m.

Pase los cables a través de la cubierta, conéctelos y cubra los terminales con dichacubierta.NotaAl apretar el tornillo, tenga cuidado de no aplicar demasiada fuerza de torsión*, ya que puede dañarlo.* El valor de fuerza de torsión debe ser inferior a 1 N•m.

Passe o fio pela capa de proteção, ligue-o e depois tape os terminais com a capa deproteção.NotaAperte bem o parafuso, mas não com demasiada força * para evitar danificá-lo.* O torque aplicado deve ser inferior a 1 N•m.

to a metal point of the cara un punto metálico delautomóvila um ponto metálico doautomóvel

REM +12V GND

REM +12V GND

3 3

c

Cautions

Cuidado

Connections/Conexiones/Conexões

Fuse (50 A)Fusible (50 A)Fusível (50 A) +12 V car battery

Batería de automóvil de +12 VBateria do automóvel de +12 V

Car audio unitSistema de audio para

automóvilRádio automotivo

Remote output *1

Salida remota*1

Saída remota *1

(REM)

less than 450 mm (18 in)menos de 450 mmmenos de 450 mm

Notas sobre la fuente de alimentación• Conecte el cable de la fuente de alimentación de

+12 V sólo después de haber conectado los otroscables.

• Asegúrese de conectar firmemente el cable detoma a tierra de la unidad a un punto metálico delautomóvil. Una conexión floja puede causar fallosde funcionamiento del amplificador.

• Compruebe que conecta el cable de control remotodel sistema de audio para automóvil al terminalremoto.

• Si utiliza un sistema de audio para automóvil sinsalida remota en el amplificador, conecte elterminal de entrada remota (REMOTE) a la fuentede alimentación auxiliar.

• Emplee el cable de la fuente de alimentación conun fusible fijado (50 A).

Notes on the power supply• Connect the +12 V power supply wire only after all

the other wires have been connected.• Be sure to connect the ground wire of the unit

securely to a metal point of the car. A looseconnection may cause a malfunction of theamplifier.

• Be sure to connect the remote control wire of thecar audio unit to the remote terminal.

• When using a car audio unit without a remoteoutput on the amplifier, connect the remote inputterminal (REMOTE) to the accessory power supply.

• Use a power supply wire with a fuse attached(50 A).

Notas sobre o fornecimento de corrente• Ligue o cabo de conexão à corrente de +12 V

somente depois de ter conectado todos os outroscabos.

• Conecte o fio terra do aparelho a um pontometálico do automóvel. Uma conexão mal feitapode avariar o amplificador.

• Verifique se conectou o cabo do controle remotodo rádio automotivo ao terminal remoto.

• Quando utilizar um rádio automotivo sem saídapara telecomando no amplificador, conecte oterminal de entrada remota (REMOTE) à fonte dealimentação para acessórios.

• Utilize um cabo de alimentação com um fusívelincorporado (50 A).

*2

• Before making any connections, disconnect theground terminal of the car battery to avoid shortcircuits.

• Be sure to use speakers with an adequate powerrating. If you use small capacity speakers, theymay be damaged.

• This is a Phase-Inverted Amplifier.• Do not connect the # terminal of the speaker

system to the car chassis, and do not connect the# terminal of the right speaker with that of theleft speaker.

• Install the input and output cords away from thepower supply wire as running them close togethercan generate some interference noise.

• Antes de realizar las conexiones, desconecte elterminal de toma a tierra de la batería delautomóvil para evitar cortocircuitos.

• Asegúrese de utilizar altavoces con una potencianominal adecuada. Si emplea altavoces decapacidad reducida, pueden dañarse.

• Este amplificador es de fase invertida.• No conecte el terminal # del sistema de altavoces

al chasis del automóvil, ni el terminal # delaltavoz derecho al del altavoz izquierdo.

• Instale los cables de entrada y salida alejados delcable de la fuente de alimentación, ya que en casocontrario puede generarse ruido porinterferencias.

• Esta unidad es un amplificador de alta potencia.Por tanto, puede no funcionar a plenorendimiento si se utiliza con los cables de altavozsuministrados con el automóvil.

• Si el automóvil está equipado con un sistema deordenador para la navegación o para otrafinalidad, no desconecte el conductor de toma atierra de la batería del automóvil. Si lo desconecta,la memoria del ordenador puede borrarse. Paraevitar cortocircuitos al realizar las conexiones,desconecte el cable de la fuente de alimentaciónde +12 V hasta conectar todos los cables.

• Antes de executar qualquer conexão, desligue oterminal terra da bateria do automóvel para evitarcurto-circuitos.

• Verifique se as colunas utilizadas têm umapotência nominal adequada. Se utilizar colunas debaixa capacidade, pode danificá-las.

• Este amplificador é um amplificador de faseinvertida.

• Não ligue o terminal # do sistema de colunas aochassis do automóvel nem o terminal # da colunadireita ao terminal da coluna esquerda.

• Instale os cabos de entrada e de saída longe docabo de alimentação de corrente porque seestiverem muito perto podem gerar interferências.

• Este aparelho é um amplificador de grandepotência. Como tal, é possível que não consigautilizá-lo com a potência máxima se usar os cabospara colunas fornecidos com o automóvel.

• Se o automóvel estiver equipado com umcomputador de bordo para navegação, não retireo fio de conexão terra da bateria do automóvel. Sedesligar o fio, a memória do computador éapagada. Para evitar curtos-circuitos quando fizeras conexões, ligue o cabo de conexão à corrente de+12 V somente depois de ligar todos os outroscabos.

• All power wires connected to the positive batterypost should be fused within 450 mm (18 in) of thebattery post, and before they pass through anymetal.

• Make sure that the vehicle’s battery wiresconnected to the vehicle (ground to chassis)*2 areof a wire gauge at least equal to that of the mainpower wire connected from the battery to theamplifier.

• During full-power operation, a current of morethan 50 A will run through the system. Therefore,make sure that the wires to be connected to the+12 V and GND terminals of this unit are at least10-Gauge (AWG-10) or have a sectional area ofmore than 5 mm 2 ( 7/32 in2).

• Todos os fios de alimentação conectados ao polopositivo da bateria devem ser ligados a 450 mm dopolo da bateria antes de passar por qualquer metal.

• Verifique se os fios da bateria conectados aoveículo (do terra ao chassis) *2 são, pelo menos, damesma espessura que o fio de alimentação principalque conecta a bateria ao amplificador.

• Durante o funcionamento com potência total, osistema é percorrido por uma corrente superior a50 A. Assim, verifique se os cabos que vai ligar aosterminais +12 V e GND deste aparelho têm umacapacidade superior a 10-Gauge (AWG-10) ou umaseção superior a 5 mm 2.

Instalación

Instalação

1

Installation

Mount the unit as illustrated.Monte la unidad tal como se muestraen la ilustración.Monte o aparelho conforme exibidona figura.

Before Installation• Mount the unit either inside the trunk or under

a seat.• Choose the mounting location carefully so the

unit will not interfere with the normalmovements of the driver and it will not beexposed to direct sunlight or hot air from theheater.

• Do not install the unit under the floor carpet,where the heat dissipation from the unit will beconsiderably impaired.

First, place the unit where you plan to install it,and mark the positions of the 4 screw holes onthe mounting board (not supplied). Then drill a 3mm ( 1/ 8 in) pilot hole at each mark and mountthe unit onto the board with the suppliedmounting screws. The mounting screws are all15 mm (19/ 32 in) long, so make sure that themounting board is thicker than 15 mm ( 19/ 32 in).

Antes de realizar la instalación• Monte la unidad en el interior del maletero o

debajo de un asiento.• Elija cuidadosamente el lugar de instalación de

forma que la unidad no dificulte las maniobrasnormales del conductor y no quede expuesta ala luz solar directa ni al aire caliente de lacalefacción.

• No instale la unidad debajo de la moqueta delsuelo, en cuyo caso la disipación de calor de lamisma disminuirá considerablemente.

En primer lugar, coloque la unidad donde tengaprevisto instalarla y marque sobre la superficiedel tablero de montaje (no suministrado) lasposiciones de los 4 orificios para los tornillos. Acontinuación, perfore los orificios con undiámetro de aproximadamente 3 mm y monte launidad sobre el tablero con los tornillos demontaje suministrados. Ya que la longitud deestos tornillos es de 15 mm, compruebe que elgrosor del tablero de montaje sea superior a15 mm.

Antes de fazer a instalação• Monte o aparelho dentro do porta-mala ou por

baixo do banco.• Escolha cuidadosamente o local de montagem

de modo que o aparelho não interfira nosmovimentos normais do motorista e não fiqueexposto à luz dos raios solares nem ao arquente proveniente do sistema de aquecimento.

• Não instale o aparelho por baixo do tapete docarro porque impedirá a dissipação de calor doaparelho.

Em primeiro lugar, coloque o aparelho no localonde pretende instalá-lo e marque as posiçõesdos 4 furos para os parafusos na placa demontagem (não fornecida). Depois, faça um furode 3 mm em cada marca e monte o aparelho naplaca, utilizando os parafusos de montagemfornecidos. Como os parafusos de montagem têm15 mm de comprimento, deve verificar se a placade montagem tem uma espessura superior a15 mm.

*1 If you have the factory original or some other car audio unit without a remote output for theamplifier, connect the remote input terminal (REMOTE) to the accessory power supply.In High level input connection, car audio unit can also be activated without need for REMOTEconnection. However, this function is not guaranteed for all car audio units.

*1 Si dispone del sistema de audio para automóvil original de fábrica o de otro sistema sin una salidaremota para el amplificador, conecte el terminal de entrada remota (REMOTE) a la fuente dealimentación auxiliar.En la conexión de entrada de alto nivel, el sistema de audio para automóvil también puede activarsesin necesidad de conexión REMOTE. No obstante, esta función no se garantiza en todos los sistemasde audio para automóvil.

*1 Se tiver o rádio automotivo original fornecido de fábrica ou outro sistema de som para automóvel semuma saída remota no amplificador, ligue o terminal de entrada remota (REMOTE) à fonte dealimentação para acessórios.Na conexão de entrada de nível alto, o rádio automotivo também pode ser ligado sem necessidadede conexão REMOTE. No entanto, essa função não é garantida em todos os rádios automotivos.

• Todos los cables de alimentación conectados al polopositivo de la batería deben conectarse a un fusiblesituado a menos de 450 mm del polo de la batería,y antes de pasar por ninguna pieza metálica.

• Asegúrese de que los cables de la batería delvehículo conectados al mismo (a la masa delchasis)*2 tienen una anchura igual o superior a ladel cable de alimentación principal que conecta labatería con el amplificador.

• Durante el funcionamiento a pleno rendimiento,fluye por el sistema una corriente superior a 50 A.Por tanto, compruebe que los cables que va aconectar a los terminales de +12 V y GND de estaunidad son del calibre 10 (AWG 10) como mínimo opresentan un área de sección superior a 5 mm 2.

• This unit is a high powered amplifier. Therefore, itmay not perform to its full potential if used withthe speaker cords supplied with the car.

• If your car is equipped with a computer systemfor navigation or some other purpose, do notremove the ground wire from the car battery. Ifyou disconnect the wire, the computer memorymay be erased. To avoid short circuits whenmaking connections, disconnect the +12 V powersupply wire until all the other wires have beenconnected.

5

XM-ZR604

4-Speaker SystemSistema de 4 altavocesSistema de 4 alto-falantes

13-Speaker SystemSistema de 3 altavocesSistema de 3 alto-falantes

2

2-Way SystemSistema de 2 víasSistema de 2 vias

3

Speaker ConnectionsTurn on or off the LPF and HPF switch at the unit rear as illustrated below.

Conexiones de los altavocesEncienda o apague los interruptores LPF y HPF situados en la parte posterior de la unidad, como se muestra a continuación.

Conexões dos alto-falantesLigue ou desligue os interruptores LPF e HPF da parte de trás do rádio automotivo, conforme mostrado nas ilustrações.

(80Hz)

OFF ON

LPF(80Hz)

OFF ON

HPF(80Hz)

OFF ON

LPF(80Hz)

OFF ON

HPF

RL

Notes• In this system, the volume of the subwoofer will be

controlled by the car audio unit fader control.• In this system, the output signals to the subwoofer

will be the combination of both the REAR L and RINPUT jacks or the REAR high level input connectorsignals.

Notas• En este sistema, el volumen del altavoz

potenciador de graves se controla mediante elcontrol de equilibrio entre altavoces del sistema deaudio para automóvil.

• En este sistema, las señales de salida que recibe elaltavoz potenciador de graves serán lacombinación de las tomas REAR L y R INPUT o delas señales del conector de entrada de alto nivelREAR.

Front speaker (min. 2 Ω)Altavoces delanteros (mín. 2 Ω)Alto-falantes frontais (min. 2 Ω)

Notas• Neste sistema, o volume do subwoofer é

comandado pelo controle de fader do som doautomóvel.

• Neste sistema, os sinais de saída para o subwooferserão uma combinação das tomadas REAR L e RINPUT ou dos sinais do conector de entrada denível alto REAR.

Rear speaker (min. 2 Ω)Altavoces traseros (mín. 2 Ω)Alto-falantes traseiros (min. 2 Ω)

LeftIzquierdoEsquerdo

RightDerechoDireito

Subwoofer (min. 4 Ω)Altavoz potenciador de graves (mín. 4 Ω)Subwoofer (mín. 4 Ω)

Full range speakers (min. 2 Ω)Altavoces de gama completa (mín. 2 Ω)Alto-falantes de gama total (min. 2 Ω)

(80Hz)

OFF ON

LPF(80Hz)

OFF ON

HPF

Subwoofer (min. 2 Ω)Altavoz potenciador de graves (mín. 2 Ω)Subwoofer (mín. 2 Ω)

Full range speakers (min. 2 Ω)Altavoces de gama completa (mín. 2 Ω)Alto-falantes de gama total (min. 2 Ω)

NoteIn this system, the volume of the subwoofer will be controlled by the car audio unit fader control.

NotaEn este sistema, el volumen del altavoz potenciador de graves se controla mediante el control de equilibrioentre altavoces del sistema de audio para automóvil.

NotaNeste sistema, o volume dos subwoofers será comandado pelo controle de fader do som do automóvel.


RightDerechoDireito


RightDerechoDireito


RightDerechoDireito


RightDerechoDireito

6

XM-ZR604

High Level Input ConnectionConexión de entrada de alto nivelConexão de entrada de nível elevado

Line Input ConnectionConexión de entrada de líneaConexão de entrada de linha

B

A

Input Connections/Conexiones de entrada/Conexões de entrada

RearTraserosTraseira

FrontDelanterosFrontal

Front right speaker outputSalida del altavoz delantero derechoSaída do alto-falante dianteiro direito

Rear right speaker outputSalida del altavoz trasero derechoSaída do alto-falante traseiro direito



WhiteBlancoBranco

GreyGrisCinza

2



GreenVerdeVerde

PurpleVioletaVioleta

Front left speaker outputSalida del altavoz delantero izquierdoSaída do alto-falante frontal esquerdo

Rear left speaker outputSalida del altavoz trasero izquierdoSaída do alto-falante traseiro esquerdo

LINE OUTLINE OUT

StripedCon rayasCom Listra




L R L R

FRONT REAR

High Level Input ConnectorConector de entrada de alto nivelConector de entrada de nível alto

GreyGrisCinza

WhiteBlancoBranca

Striped/WhiteCon rayas/BlancoCom Listra/Branca

Striped/GreyCon rayas/GrisCom Listra/Cinza

GreenVerdeVerde

PurpleVioletaVioleta

Striped/PurpleCon rayas/VioletaCom Listra/Violeta

Striped/GreenCon rayas/VerdeCom Listra/Verde

Dimensions/Dimensiones/DimensõesUnit: mm (in)Unidad: mmUnidade: mm

237

(9 3 /

8)

256

(10

1 /8)

339 (13 3/ 8 )

55(2 1/ 4)

396 (15 5/ 8)

ø 6 (1/ 4)339 (13 3/ 8 )

7

XM-ZR604SECTION 2

DISASSEMBLY

Note : This set can be disassemble according to the following sequence.

Note : Follow the disassembly procedure in the numerical order given.

2-1. BOTTOM PLATE

2-1. BOTTOM PLATE()

2-2. MAIN BOARD SECTION (Page 8)

SET

2-3. MAIN BOARD (Page 8)

4 bottom plate

2 three screws (+BTP 3 × 6)

3 screw (+BVST 3 × 6)

1 three screws (+BTP 3 × 6)

8

XM-ZR604

2-2. MAIN BOARD SECTION

2-3. MAIN BOARD

2 three screws (+P 3 × 8) 3 three screws

(+P 3 × 8)

4 three screws (+P 3 × 8)

1 screw (+BTP 3 × 6)

5 MAIN board section

main heat sink

1 three screws (+P 3 × 8)

2 screw (+P 3 × 8)

3 screw (+P 3 × 8)

4 front panel

5 MAIN board

9 9

XM-ZR604

XM-ZR604

3-1. BLOCK DIAGRAM

32

1

PRE AMPIC801 (1/2)

1

GAIN CONTROL AMPIC805 (1/2)

HPFIC803 (1/2) DIFFERENTIAL

AMPQ103

POWERAMPQ110

DRIVEAMPQ104

DIFFERENTIALAMPQ102

POWERAMPQ111

DRIVEAMPQ105

BIASQ106,107

BIASQ206,207

CNJ101 (1/2)

CN901

MUTESWITCH

Q101

+12V

GND

9

PRE AMPIC801 (2/2)

DIFFERENTIALAMPQ203

POWERAMPQ210

DRIVEAMPQ204

DIFFERENTIALAMPQ202

MUTECONTROL

Q802

POWERAMPQ211

DRIVEAMPQ205

-3

-2

-4

FL

FR

RL

RR

-1L

FRONT

INPUT

D906

D907

REAR

R

CN903

L

R

MUTESWITCH

Q201

12

14

12

REF.REG

CN904 (2/2) F90125A

SWITCHINGDRIVER

Q910,911

SWITCHINGDRIVER

Q912,913

DRIVERQ908,909

8

10

11

3D918

POWER/PROTECTOR

FRONTSPEAKER

OUT

DC-DCCONVERTER

TRANSFORMERT901

DC-DC CONVERTERIC903

B+SWITCH

Q905

OVERLOADDETQ112

OVERLOADDETQ212

CN904 (1/2)

L

(L+R)

R

REARSPEAKER

OUT

65

CNJ101 (2/2)L

(L+R)

R(L+R)

REM

+15V REGQ807

–15V REGQ808

PROTECTORDETECT

Q901,902

OVERLOADPROTECT(REAR)

Q805,806

OVERLOADPROTECT(FRONT)Q803,804

POWERON/OFFQ906

DC DETIC902

+30V

+15V

–30V

–15V

D804RECT

D803RECT

(FRONT)

(REAR)

HIGH LEVELINPUT

F90225A

PRE AMPIC802 (1/2)

1

LPFIC804 (1/2)


DIFFERENTIALAMPQ303

POWERAMPQ310

DRIVEAMPQ304

DIFFERENTIALAMPQ302

POWERAMPQ311

DRIVEAMPQ305

MUTESWITCH

Q301

PRE AMPIC802 (2/2)

37

LPFIC804 (2/2)

DIFFERENTIALAMPQ403

POWERAMPQ410

DRIVEAMPQ404

DIFFERENTIALAMPQ402

POWERAMPQ411

DRIVEAMPQ108

DRIVEAMPQ109

DRIVEAMPQ208

DRIVEAMPQ209

DRIVEAMPQ308

DRIVEAMPQ309

DRIVEAMPQ408

DRIVEAMPQ409

DRIVEAMPQ405

MUTESWITCH

Q401

OVERLOADDETQ412

6

OVERLOADDETQ312

32

5

TEMP.DETTH901-903

LED DRIVERQ903

R(PROTECTOR)

G(POWER)

THERMAL DETQ914,915

VCC

REF

D905 D901

D902

OVERVOLTAGEDETECT

Q907

2

HPF 32

7

7


HPFIC803 (2/2)

6

HPF

LPF

56

LPF

23

6 7


2 1

65

MUTECONTROL

Q810

MUTECONTROL

Q809

MUTECONTROL

Q811

MUTECONTROL

Q812

1516

1

7

1

7

BIASQ306,307

BIASQ406,407

VR801-1

VR801-2

VR802-1

VR802-2

S801-1

S801-2

VR801LEVEL

(FRONT)ON

OFF

VR802LEVEL(REAR)

S801HPF

(80Hz)(FRONT)

OFF ON

S802

S802-1

S802-2

LPF(80Hz)(REAR)

• Signal path : AUDIO

SENSINGPOWER ON

SECTION 3DIAGRAMS

10 10

XM-ZR604

XM-ZR604

• Note for Replacement of the TransistorsThe transistors Q110, 111, 210, 211, 310, 311, 410 and 411 havetwo different ranks: P rank and Y rank.The rank of these transistors need to be selected properly accordingto each channel. When replacing any one of these transistors, checkits rank and replace with the appropriate transistor of the same rank.

Rank Q110, 210, 310, 410 Q111, 211, 311, 411

P2SC5100-P 2SA1908-P

(8-729-024-79) (8-872-024-76)

Y2SC5100-Y 2SA1908-Y

(8-729-024-80) (8-872-024-77)

DISCRIMINATION:

A1908: 2SA1908C5100: 2SC5100

P: RANK PY: RANK Y

THIS NOTE IS COMMON FOR PRINTED WIRINGBOARDS AND SCHEMATIC DIAGRAMS.(In addition to this, the necessary note isprinted in each block.)

for schematic diagram:• All capacitors are in µF unless otherwise noted. (p: pF)

50 WV or less are not indicated except for electrolyticsand tantalums.

• All resistors are in Ω and 1/4 W or less unless otherwise

specified.

• A : B+ Line.• B : B– Line.• Power voltage is dc 14.4V and fed with regulated dc power

supply from +12V and REM terminals.• Voltage is dc with respect to ground under no-signal

condition.• Voltages are taken with a VOM (Input impedance 10 MΩ).

Voltage variations may be noted due to normal produc-tion tolerances.

• Waveforms are taken with a oscilloscope.Voltage variations may be noted due to normal produc-tion tolerances.

• Circled numbers refer to waveforms.• Signal path.F : AUDIO

for printed wiring boards:• X : parts extracted from the component side.• : Pattern from the side which enables seeing.

C

These are omitted

B E

Note: The components identified by mark 0 or dotted linewith mark 0 are critical for safety.Replace only with part number specified.

• Waveform

1 V/DIV, 10 µsec/DIV

1 IC903 5

3.3 Vp-p

18 µsec

11 11

XM-ZR604

XM-ZR604

3-2. PRINTED WIRING BOARD : Uses unleaded solder.

1

A

B

C

D

E

F

G

H

I

J

2 3 4 5 6 7 8 9 10 11 12 13

-1 -7

-2 -8

FL RLFR RR

L R

POWER/PROTECTOR

GR

R(PROTECTOR) G

(POWER)

D918

MAIN BOARD

B

C

E

B

C

E

B

C

E

B

C

E

OFF ONS801

HPF(80Hz)

VR801LEVEL

-2

-1

-1

-2

L R

FRONT SPEAKER OUT

(L+R)

INPUT

FRONT REAR

-1L

-3L

-2R

-4R HIGH LEVEL INPUT

SENSING POWER ON

OFF ONS802

LPF(80Hz)

VR802LEVEL

REAR SPEAKER OUT

(L+R)

1-871-258- 12

25A25A

REM +12V GND

S

D

G

S

D

G

S

D

G

S

D

G

K

A

K

A

K

A

E C B E C B E C B E C B

-2

-1

-2

-1

-2

-1

-4

-3

-6

-5

-8

-7

1

2

4

3

C801 C803

C805

R943

R172TP15

TP14

TP13 R272

Q803

R812

C811

R171 R2

71

Q804

TP16

R168

R163

R165

Q107

R164

R167

R177

R178

R170 Q112

R268

R263

R265

Q207

R264

R267

TP17TP18

TH90

3

R277

R278

Q212

R270

TP903

D901

R907 TP902

R908

TH90

2

TP19

JC731

R368

R365

R363

R266

R166

C152C252

R466

JC729

C352R259R258R257R260

R159

R158

R157

R160

R155

R156

R176 R175 R276 R275

R255

R256

R360 R357

R358

R359 R460

R457 R458

R459

C452

JC728

Q402

R455

Q303

Q203Q202Q103Q102

C153

R161

R254C253R261R2

53

Q812

R355

R376R375

R356

C353

R361 R462

R454

R818

R452

R451 R817

JC71

7

JC71

8JC

719JC

720R3

51R3

54

Q401Q301

R353

R362

Q811

R352

JC723

JC724

Q802

R809Q810

R807

D801

R808

Q809

R262

R816

JC72

5C8

09

C808

R109

R806

Q201 R251

R151

R252

Q101

R152

R162

R153

R154

IC805C112

JC726

C108

R108

D802

Q302

C109

IC803

R209 R208

C208

C209

R106

R102

R104

C105 C107R105

R107

R103

C116

C117

R304

R302 C305C307

R303

R305

R307

C406

R406 C407

R407

C306

R3

08

R4

08

JC722

JC721C316

C317

R409

C410 R4

11

R410

R311

R310R309

C310

R401

C402

C918

TP10

R405

R4

03

R4

04

R402

R101R201C216

C804

C101

R944R803R801

R802

TP11

JC727

R211

R111

R212

R112

R110

R210

JC732 R213

R113

C212

TP12

R810

R202

C217

R2

04

R2

03

R2

05

R2

07

C207C205R206

C206

IC801

C106

R306

IC802

C405

D906

R804

C102 C201

C202 C401C301

D907

R946R945

R805

C417

C416

R929

R930

R932

R933

C915

Q908

D80

5

D806C8

24

C825R814

C917

TP28JC702

R903

IC903

C902

Q901

Q902

C901

Q909

R922

R924

R925

R926

R927

R923

R920

R921

TH90

1

R815

R901R902

TP29

JC70

3

JC70

4

JC714

C916

JC70

1

R931

Q307

R364

R370

R367

R377 Q312

R378R468

R463 R465

Q407

R464

R470

R467

R477

R478

Q412

TP20TP22

TP23

TP24

TP25

C818

C817

D807C8

23 TP21

TP27TP26

R313

R475

Q403

R476

R456

R453

C453

R461

IC804

JC71

6

IC806

C412

C312

R412 R312

R413

R904

R905

Q903

JC715R372 TP7

TP8

R928

R371

R471

C812

R811

R813

R910

R911

C904

C907

Q805

R912

R909

D902C903

R939

R938

R937

R941 R936

D905

Q914

R940

R914Q915

R915

Q806

JC70

6

JC707JC70

8

JC70

9

JC71

0

JC71

1

JC71

2

JC71

3

Q906C919

R935

R916

TP30TP901

R919C909

F902F901

R472

R942

TP6

Q907

JC70

5

R917

R918D9

04

TP4

TP5

TP9

TP1

TP2

TP3

R934

C911

JC73

0

R366

C309

C409

C302

R301

D101

D102

D202

D302

D301

D402

D401

D201

C351

C810

JW97

JW96

JW95

CNJ101

JW101JW102JW103

JW106JW105

C815

C408

JW86

JW85

C355 C455

JW38

JW37

JW36

JW35

JW84

JW83

VR802

C411

JW34

CN904

JW33

JW32

JW31

JW4

JW3

JW2

JW1

JW6JW

7

JW8

JW28JW29

JW30

C913

Q911

JW9

Q910

JW10

Q905

C908

C920

Q912

JW11

JW12 Q913

JW27

JW26

C914

C912

D803

T901

JW20

JW22

C827JW

48

JW47

JW49JW

50JW51

JW52

R469

JW54

JW55

JW56JW57

JW59

JW60JW61

JW62

JW63

JW64JW65

JW23

C905

JW24

JW25

C906

JW39

JW40

JW41

JW42

JW44

JW43

JW45

JW46

JW74

JW75

C814

JW73

IC902

C308

JW10

8

JW10

7

JW104

JW130

R369

JW58

JW129

JW127JW126

JW124

JW68

Q408

C454

Q404JW69

Q405

JW70JW71

Q305

JW72

Q304

C354

Q308

Q409

JW67

JW11

5Q3

09

JW66

Q208

C254

Q204Q205

JW112

JW114

Q209

JW118JW119

JW121

JW117

JW122

JW116

JW123

JW125

JW128

JW131

JW135JW134

JW136

JW17

JW18

L801

JW16

JW15

JW14

D804

JW13

C820

C822

C821

C819

Q206

Q210

JW13

9

JW14

0

JW14

1

JW12

0

Q109

Q105

JW113

Q104

C154

Q108

JW111

JW14

2

JW14

4

JW14

3

JW14

5JW

138

Q211

R269

Q110

Q106

Q111

R169

JW14

7

JW14

8

JW14

9

JW15

0 JW153

JW152JW151

C151

JW11

0

JW154

C251

JW10

9

C211C1

11

C110

JW15

7

JW159

C210

JW15

8

S801

JW16

1

JW16

2

C155

C255

CN903

CN901

CN901

JW90

S802

JW89

JW88

JW87 D918

C910

L901

JW5

JW91JW93

JW92

JW94

C802

JW10

0

JW99

JW98

VR801

JW15

6

JW155

JW14

6

JW13

7

Q306

Q311

JW133

Q310

JW53

Q411 Q410

Q406

JW19

JW21Q807

C826

Q808

JW160

JW76

JW78

JW79 JW77

C451

JW80

JW81

JW82

C311

JW16

3

C813

JW16

4

JW132

Ref. No. LocationD101 E-4D102 E-4D201 E-5D202 E-5D301 F-6D302 F-6D401 F-7D402 F-7D801 G-5D802 G-5D803 B-13D804 C-13D805 D-9D806 D-10D807 B-12D901 B-4D902 F-9D904 G-10D905 G-9D906 I-6D907 I-7D918 I-8

IC801 H-5IC802 H-6IC803 G-4IC804 G-7IC805 G-3IC806 G-8IC902 F-8IC903 E-10

Q101 F-4Q102 F-4Q103 F-4Q104 E-4Q105 E-4Q106 E-2Q107 E-2Q108 E-4Q109 E-4Q110 E-1Q111 F-1Q112 D-2Q201 F-4Q202 F-5Q203 F-5Q204 E-5Q205 E-5Q206 C-2Q207 C-2Q208 E-5Q209 E-5

• Semiconductor Location

Q210 C-1Q211 D-1Q212 B-2Q301 F-6Q302 F-6Q303 F-6Q304 E-6Q305 E-6Q306 B-6Q307 B-7Q308 E-6Q309 E-6Q310 A-7Q311 A-5Q312 C-7Q401 G-6Q402 F-7Q403 F-7Q404 E-7Q405 E-7Q406 B-8Q407 B-9Q408 E-7Q409 E-7Q410 A-9Q411 A-8Q412 B-9Q802 G-5Q803 H-3Q804 H-3Q805 F-8Q806 F-9Q807 D-10Q808 D-10Q809 F-5Q810 F-5Q811 F-6Q812 F-6Q901 E-9Q902 E-10Q903 I-8Q905 G-10Q906 G-10Q907 H-10Q908 E-12Q909 E-11Q910 E-13Q911 F-13Q912 E-13Q913 D-13Q914 G-10Q915 G-10

Ref. No. Location

12 12

XM-ZR604

XM-ZR604

3-3. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) —

(Page 13)

R202

R402

R802

C801R801

R803 C803

R804 C804

R102

R103

R101

C201

C202

R201

R301

R401

C108 C109

C111

C110

R203

C205

C206

C207

C208

C210

C211

C112 R151

R251

R302

R303

R403

C301

C302

C401

C402

C305

C306

C307

C808

C407

C405

C815

C809

C308

C408

C311

C312

C411

R351

R451

C412

R153 R161

R159

R162

C154

R160

R166

R167

R169

R168

R259

R253 R261

R262

R260

C254

R267

R269

R268

R353 R361

R362

R360

R359

C354

R366

R367

R369

R368

R453

R459

R461

R462

R460

C454

R466

R467

R468

R469

R172

R272

R372

R472

C106

C105

C107

C209

C406

R266

C212

VR801

VR801

VR802

VR802

R104 R105R806

R816

R817

R818

C116

C117

C216 C217

C417

C416

C317 C316

R205 R204

R305 R304

C802

R404 R405

Q201

Q101

Q301

Q401

C101

C102

C151

C251

C351

C451

CN901

CNJ101

CN903

R106 R107

R207

R206

R208

R212

R112

R308 R311

R307

R306

R312

R412

R411R408

R407

R406

R163R177

R263

R363

R463

R277

R477

R377

R108CNJ101

CNJ101

IC801(1/2)

IC801(2/2)

IC803(2/2)

IC803(1/2)

IC805(1/2)

IC805(2/2)

S801

R113

R213

R252

R152

JC727

JC732

JC726

TP10

JC722 JC721

D906

D907

IC802(1/2)C309

IC804(1/2)

IC806(1/2)

IC806(2/2)

IC804(2/2)

IC802(2/2)

JC716

S802

R313 JC719

JC724

JC720

JC715

R352

R452

JC717

JC723

JC718

R413

C310

C410

C409

TP15

TP14

TP13

TP12

TP09

TP08

TP07

TP06

C455

C355

C255

C155

Q102

Q202

Q302

Q402

Q403

Q303

Q203

Q103Q104

Q204

Q304

Q404

Q405

Q305

Q205

Q105

Q107

Q207

Q307

Q407

Q409

Q309

Q209

Q109

Q108

Q208

Q308

Q408

Q411

Q311

Q211

Q111

Q110

Q210

Q310

Q410Q412

Q312

Q212

Q112C152

C153

R154

R165

C252

C253

R265

R254

C352

C353

R365

R354

C452 R465

C453

R454

JC728

JC730

JC729

JC731

R109

R209

R111

R211

R110

R210

R309 R310

R409 R410

R944

R946

R945

R943

R155R158 R175

R156

R157 R176

R164 Q106 R178

R170

R171

R255R258 R275

R257 R276

R256

R264 Q206 R278

R270

R271

R355R358 R375

R357 R376

R356

R364 Q306 R378

R370

R371

R455R458 R475

R457 R476

R456

R464 Q406 R478

R470

D101

D102

D201

D202

D301

D302

D401

D402

CN904

R471

13 13

XM-ZR604

XM-ZR604

3-4. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 10 for Waveform and page 14 for IC Block Diagram.

(Page 12)

IC B/D

JW

F901

R912

F902

R919

C909

R934 C911

R809

C904

C906

C907C903

C901

R903

R902

R901

C917

R805 C805

R928

R931

R920

R921

R929

R930C913

C914

C817

C818

C819

C821

C820

C822 C823

R814

R815

C824

C825

C826

C827

C811 C813

C814

C915

C916

R932

R933

R914

C918

L901

R940

C908C902 C812 R813

R812

R807

C810

T901

TH90

3

TH90

2

TH90

1

L801

IC902

R941

R909

Q812 Q811 Q809 Q810

Q802

D801

JC725

JC701

R926

R927

Q908

Q909

Q910

Q912

Q911

Q913

Q807

Q808

D805

D806

D803

D804

JC714

TP26

TP27

TP22

TP23

TP24

TP25TP29

TP28

JC710

JC712

JC708 JC707JC709 JC704

JC703 JC702

JC713

JC711

JC705

TP05

TP01

TP04 TP903

TP902

TP901

TP30

Q905

Q907

Q906 D905

Q915

Q914

D901

IC903 Q902

Q901

D807

Q803

Q804

Q805

Q806

R908

R907

C919

R939

C910

TP19

D902

D904

Q903

D802

R808

R923

R922

R924

R925

C912

CN904

R917

R918

R942

R915

R916

C920

R937

R938

R936

R935

R910 C905

R911

R904

R905

D918

R810

R811

JC706

14 14

XM-ZR604

XM-ZR604

• IC Block Diagram

IC903 TL594INSR (MAIN BOARD (2/2))

OSC

REF 5V

ERROR

ERROR

0.1V

Q1Q2

16 15 14 13 12 11 10 9

1 2 3 4 5 6 7 8

NON

INV

VREF

VCC

C2 E1E2OUT

+IN -IN

COM

PEN CT RT C1

GND

TIM

E

15

XM-ZR604SECTION 4

EXPLODED VIEWS

NOTE:• The mechanical parts with no reference

number in the exploded views are not supplied.• Items marked “*” are not stocked since

they are seldom required for routine service.Some delay should be anticipatedwhen ordering these items.

• Color Indication of Appearance PartsExample :

KNOB, BALANCE (WHITE) ... (RED)

Parts Color Cabinet’s Color• Accessories are given in the last of this parts list.

Ref. No. Part No. Description Remark

4-1. MAIN HEAT SINK SECTION

R


R

1 3-213-269-01 PLATE, TOP (RED LOGO)1 3-213-515-01 PLATE, TOP (CONCAVE LOGO)2 2-580-628-01 SCREW +BVST 3X63 2-894-279-11 SCREW (+P 3X8)

0F901 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A)0F902 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A)

#1 7-685-549-19 SCREW +BTP 3X14 TYPE2 N-S#2 7-685-545-19 SCREW +BTP 3X6 TYPE2 N-S

F901

F902

not supplied

not supplied

#1

#2

#2

#2 #2

1

33

2

3

The components identified bymark 0 or dotted line with mark0 are critical for safety.Replace only with part numberspecified.

16

XM-ZR604

4-2. MAIN BOARD SECTION

Ref. No. Part No. Description RemarkRef. No. Part No. Description Remark

51 A-1219-711-B MAIN BOARD, COMPLETE52 3-225-184-12 SCREW (+PS.TT.3XL)53 2-693-613-21 PANEL, FRONT54 3-912-431-01 SCREW (+–P)55 2-894-279-11 SCREW (+P 3X8)

D803 8-719-079-00 DIODE FCH10A15D804 8-719-079-01 DIODE FRH10A15Q110 8-729-024-79 TRANSISTOR 2SC5100-PQ110 8-729-024-80 TRANSISTOR 2SC5100-YQ111 8-729-024-76 TRANSISTOR 2SA1908-P

Q111 8-729-024-77 TRANSISTOR 2SA1908-YQ210 8-729-024-79 TRANSISTOR 2SC5100-PQ210 8-729-024-80 TRANSISTOR 2SC5100-YQ211 8-729-024-76 TRANSISTOR 2SA1908-P

Q211 8-729-024-77 TRANSISTOR 2SA1908-YQ310 8-729-024-79 TRANSISTOR 2SC5100-PQ310 8-729-024-80 TRANSISTOR 2SC5100-YQ311 8-729-024-76 TRANSISTOR 2SA1908-PQ311 8-729-024-77 TRANSISTOR 2SA1908-Y

Q410 8-729-024-79 TRANSISTOR 2SC5100-PQ410 8-729-024-80 TRANSISTOR 2SC5100-YQ411 8-729-024-76 TRANSISTOR 2SA1908-PQ411 8-729-024-77 TRANSISTOR 2SA1908-YQ910 6-550-341-01 FET FKV550N

Q911 6-550-341-01 FET FKV550NQ912 6-550-341-01 FET FKV550NQ913 6-550-341-01 FET FKV550N#3 7-685-646-19 SCREW +P 3X8 TYPE2 NON-SLIT

51

52

52

52

52

52

53

54

54

54

55

55

55

52

52

not supplied

#3

not supplied

Q911,Q910,Q912,Q913

Q111,Q110,Q211,Q210 Q310,Q311,Q411,Q410

D804,D803

not supplied

Refer to page 10 for Note forReplacement of the Transistors.

17

XM-ZR604SECTION 5

ELECTRICAL PARTS LIST

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark

NOTE:• Due to standardization, replacements in

the parts list may be different from theparts specified in the diagrams or thecomponents used on the set.

• RESISTORSAll resistors are in ohms.METAL:Metal-film resistor.METAL OXIDE: Metal oxide-film resistor.F:nonflammable

• Items marked “*” are not stocked sincethey are seldom required for routine service.Some delay should be anticipatedwhen ordering these items.

• SEMICONDUCTORSIn each case, u : µ, for example:uA.. : µA.. uPA.. : µPA..uPB.. : µPB.. uPC.. : µPC.. uPD.. : µPD..

• CAPACITORSuF : µF

• COILSuH : µH

A-1219-711-B MAIN BOARD, COMPLETE*********************

3-225-184-12 SCREW (+PS.TT.3XL)3-912-431-01 SCREW (+–P)7-685-646-19 SCREW +P 3X8 TYPE2 NON-SLIT

< CAPACITOR >

C101 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC102 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC105 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC106 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC107 1-162-927-11 CERAMIC CHIP 100PF 5% 50V

C108 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC109 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC110 1-126-933-11 ELECT 100uF 20% 16VC111 1-126-963-11 ELECT 4.7uF 20% 50VC112 1-162-927-11 CERAMIC CHIP 100PF 5% 50V

C116 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC117 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC151 1-126-947-11 ELECT 47uF 20% 35VC152 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC153 1-162-919-11 CERAMIC CHIP 22PF 5% 50V

C154 1-126-960-11 ELECT 1uF 20% 50VC155 1-136-161-00 FILM 0.047uF 5% 50VC201 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC202 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC205 1-162-923-11 CERAMIC CHIP 47PF 5% 50V

C206 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC207 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC208 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC209 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC210 1-126-933-11 ELECT 100uF 20% 16V

C211 1-126-963-11 ELECT 4.7uF 20% 50VC212 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC216 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC217 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC251 1-126-947-11 ELECT 47uF 20% 35V

C252 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC253 1-162-919-11 CERAMIC CHIP 22PF 5% 50VC254 1-126-960-11 ELECT 1uF 20% 50VC255 1-136-161-00 FILM 0.047uF 5% 50VC301 1-162-927-11 CERAMIC CHIP 100PF 5% 50V

C302 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC305 1-162-923-11 CERAMIC CHIP 47PF 5% 50V

C306 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC307 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC308 1-126-960-11 ELECT 1uF 20% 50VC309 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16VC310 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V

C311 1-126-933-11 ELECT 100uF 20% 16VC312 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC316 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC317 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC351 1-126-947-11 ELECT 47uF 20% 35V

C352 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC353 1-162-919-11 CERAMIC CHIP 22PF 5% 50VC354 1-126-960-11 ELECT 1uF 20% 50VC355 1-136-161-00 FILM 0.047uF 5% 50VC401 1-162-927-11 CERAMIC CHIP 100PF 5% 50V

C402 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC405 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC406 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC407 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC408 1-126-960-11 ELECT 1uF 20% 50V

C409 1-107-823-11 CERAMIC CHIP 0.47uF 10% 16VC410 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC411 1-126-933-11 ELECT 100uF 20% 16VC412 1-162-927-11 CERAMIC CHIP 100PF 5% 50VC416 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V

C417 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC451 1-126-947-11 ELECT 47uF 20% 35VC452 1-162-923-11 CERAMIC CHIP 47PF 5% 50VC453 1-162-919-11 CERAMIC CHIP 22PF 5% 50VC454 1-126-960-11 ELECT 1uF 20% 50V

C455 1-136-161-00 FILM 0.047uF 5% 50VC801 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16VC802 1-126-934-11 ELECT 220uF 20% 16VC803 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16VC804 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16V

C805 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC808 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC809 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC810 1-126-965-11 ELECT 22uF 20% 50VC811 1-115-416-11 CERAMIC CHIP 0.001uF 5% 25V

C812 1-115-416-11 CERAMIC CHIP 0.001uF 5% 25VC813 1-104-655-11 ELECT 470uF 20% 6.3VC814 1-104-655-11 ELECT 470uF 20% 6.3VC815 1-126-933-11 ELECT 100uF 20% 16VC817 1-162-974-11 CERAMIC CHIP 0.01uF 50V

When indicating parts by referencenumber, please include the board.

The components identified bymark 0 or dotted line with mark0 are critical for safety.Replace only with part numberspecified.

MAIN

18

XM-ZR604


C818 1-162-974-11 CERAMIC CHIP 0.01uF 50VC819 1-165-949-41 ELECT 1500uF 20% 35VC820 1-165-949-41 ELECT 1500uF 20% 35VC821 1-165-949-41 ELECT 1500uF 20% 35VC822 1-165-949-41 ELECT 1500uF 20% 35V

C823 1-115-416-11 CERAMIC CHIP 0.001uF 5% 25VC824 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC825 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC826 1-126-933-11 ELECT 100uF 20% 16VC827 1-126-933-11 ELECT 100uF 20% 16V

C901 1-100-352-11 CERAMIC CHIP 1uF 20% 16VC902 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC903 1-162-974-11 CERAMIC CHIP 0.01uF 50VC904 1-162-974-11 CERAMIC CHIP 0.01uF 50VC905 1-130-471-00 MYLAR 0.001uF 5% 50V

C906 1-126-933-11 ELECT 100uF 20% 16VC907 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC908 1-126-933-11 ELECT 100uF 20% 16VC909 1-115-416-11 CERAMIC CHIP 0.001uF 5% 25VC910 1-137-194-81 FILM 0.47uF 5% 50V

C911 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16VC912 1-136-161-00 FILM 0.047uF 5% 50VC913 1-131-731-12 ELECT 2200uF 20% 16VC914 1-131-731-12 ELECT 2200uF 20% 16VC915 1-162-974-11 CERAMIC CHIP 0.01uF 50V

C916 1-162-974-11 CERAMIC CHIP 0.01uF 50VC917 1-162-974-11 CERAMIC CHIP 0.01uF 50VC918 1-100-352-11 CERAMIC CHIP 1uF 20% 16VC919 1-162-974-11 CERAMIC CHIP 0.01uF 50VC920 1-126-965-11 ELECT 22uF 20% 50V

< CONNECTOR >

CN901 1-580-283-11 PIN, CONNECTOR (PC BOARD) 8P(HIGH LEVEL INPUT (SENSING POWER ON))

< TERMINAL BOARD >

CN903 1-780-132-11 TERMINAL BOARD (4P) (FRONT SPEAKER OUT)CN904 1-780-134-12 TERMINAL BOARD (4P+3P+2FUSE)

(REAR SPEAKER OUT,REM,+12V,GND,25A,25A)

< JACK >

CNJ101 1-779-078-21 JACK, PIN 4P (INPUT)

< DIODE >

D101 8-719-988-61 DIODE 1SS355TE-17D102 8-719-988-61 DIODE 1SS355TE-17D201 8-719-988-61 DIODE 1SS355TE-17D202 8-719-988-61 DIODE 1SS355TE-17D301 8-719-988-61 DIODE 1SS355TE-17

D302 8-719-988-61 DIODE 1SS355TE-17D401 8-719-988-61 DIODE 1SS355TE-17D402 8-719-988-61 DIODE 1SS355TE-17D801 8-719-978-33 DIODE DTZ-TT11-6.8BD802 8-719-914-43 DIODE DAN202K

D803 8-719-079-00 DIODE FCH10A15D804 8-719-079-01 DIODE FRH10A15D805 8-719-083-63 DIODE UDZSTE-1713BD806 8-719-083-83 DIODE UDZS-TE17-15B

D807 8-719-914-43 DIODE DAN202KD901 8-719-914-43 DIODE DAN202KD902 8-719-914-43 DIODE DAN202KD904 8-719-083-52 DIODE UDZSTE-1716BD905 8-719-914-43 DIODE DAN202K

D906 8-719-914-43 DIODE DAN202KD907 8-719-914-43 DIODE DAN202KD918 8-719-025-62 DIODE SML1216W

< FUSE >

0F901 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A)0F902 1-576-256-11 FUSE (BLADE TYPE) (AUTO FUSE) (25A)

< IC >

IC801 8-759-710-97 IC NJM4565M-DIC802 8-759-710-97 IC NJM4565M-DIC803 8-759-710-97 IC NJM4565M-DIC804 8-759-710-97 IC NJM4565M-DIC805 8-759-710-97 IC NJM4565M-D

IC806 8-759-710-97 IC NJM4565M-DIC902 6-600-354-01 IC PC-17K1IC903 6-703-643-01 IC TL594INSR

< JUMPER RESISTOR >

JC701 1-216-296-11 SHORT CHIP 0JC702 1-216-296-11 SHORT CHIP 0JC703 1-216-296-11 SHORT CHIP 0JC704 1-216-296-11 SHORT CHIP 0JC705 1-216-296-11 SHORT CHIP 0






JC731 1-216-296-11 SHORT CHIP 0JC732 1-216-864-11 SHORT CHIP 0

MAIN

19

XM-ZR604


< COIL >

L901 1-411-756-21 COIL, CHOKE 50uH

< TRANSISTOR >

Q101 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ102 8-729-014-85 TRANSISTOR 2SA1618-YGRTE85RQ103 8-729-014-87 TRANSISTOR 2SC4207(T5RSONY,F)Q104 8-729-140-82 TRANSISTOR 2SA988-PAFAEAQ105 8-729-140-84 TRANSISTOR 2SC1841-PAFAEA

Q106 8-729-041-66 TRANSISTOR 2SC4015TV2Q107 8-729-026-49 TRANSISTOR 2SA1037AK-T146-RQ108 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)Q109 8-729-232-32 TRANSISTOR 2SA965Q110 8-729-024-79 TRANSISTOR 2SC5100-P

Q110 8-729-024-80 TRANSISTOR 2SC5100-YQ111 8-729-024-76 TRANSISTOR 2SA1908-PQ111 8-729-024-77 TRANSISTOR 2SA1908-YQ112 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q201 6-550-686-01 TRANSISTOR KTC2875-B-RTK

Q202 8-729-014-85 TRANSISTOR 2SA1618-YGRTE85RQ203 8-729-014-87 TRANSISTOR 2SC4207(T5RSONY,F)Q204 8-729-140-82 TRANSISTOR 2SA988-PAFAEAQ205 8-729-140-84 TRANSISTOR 2SC1841-PAFAEAQ206 8-729-041-66 TRANSISTOR 2SC4015TV2

Q207 8-729-026-49 TRANSISTOR 2SA1037AK-T146-RQ208 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)Q209 8-729-232-32 TRANSISTOR 2SA965Q210 8-729-024-79 TRANSISTOR 2SC5100-PQ210 8-729-024-80 TRANSISTOR 2SC5100-Y

Q211 8-729-024-76 TRANSISTOR 2SA1908-PQ211 8-729-024-77 TRANSISTOR 2SA1908-YQ212 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q301 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ302 8-729-014-85 TRANSISTOR 2SA1618-YGRTE85R

Q303 8-729-014-87 TRANSISTOR 2SC4207(T5RSONY,F)Q304 8-729-140-82 TRANSISTOR 2SA988-PAFAEAQ305 8-729-140-84 TRANSISTOR 2SC1841-PAFAEAQ306 8-729-041-66 TRANSISTOR 2SC4015TV2Q307 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R

Q308 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)Q309 8-729-232-32 TRANSISTOR 2SA965Q310 8-729-024-79 TRANSISTOR 2SC5100-PQ310 8-729-024-80 TRANSISTOR 2SC5100-YQ311 8-729-024-76 TRANSISTOR 2SA1908-P

Q311 8-729-024-77 TRANSISTOR 2SA1908-YQ312 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q401 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ402 8-729-014-85 TRANSISTOR 2SA1618-YGRTE85RQ403 8-729-014-87 TRANSISTOR 2SC4207(T5RSONY,F)

Q404 8-729-140-82 TRANSISTOR 2SA988-PAFAEAQ405 8-729-140-84 TRANSISTOR 2SC1841-PAFAEAQ406 8-729-041-66 TRANSISTOR 2SC4015TV2Q407 8-729-026-49 TRANSISTOR 2SA1037AK-T146-RQ408 8-729-020-80 TRANSISTOR 2SC2235-O/Y(TPE6)

Q409 8-729-232-32 TRANSISTOR 2SA965Q410 8-729-024-79 TRANSISTOR 2SC5100-PQ410 8-729-024-80 TRANSISTOR 2SC5100-Y

Q411 8-729-024-76 TRANSISTOR 2SA1908-PQ411 8-729-024-77 TRANSISTOR 2SA1908-YQ412 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q802 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q803 8-729-120-28 TRANSISTOR 2SC1623-L5L6

Q804 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q805 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q806 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q807 8-729-209-15 TRANSISTOR 2SD2012Q808 8-729-209-60 TRANSISTOR 2SB1375

Q809 8-729-027-23 TRANSISTOR DTA114EKA-T146Q810 8-729-027-23 TRANSISTOR DTA114EKA-T146Q811 8-729-027-23 TRANSISTOR DTA114EKA-T146Q812 8-729-027-23 TRANSISTOR DTA114EKA-T146Q901 8-729-027-43 TRANSISTOR DTC114EKA-T146

Q902 8-729-027-38 TRANSISTOR DTA144EKA-T146Q903 8-729-027-43 TRANSISTOR DTC114EKA-T146Q905 8-729-052-82 TRANSISTOR KTA1281Y-ATQ906 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q907 8-729-027-43 TRANSISTOR DTC114EKA-T146

Q908 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ909 6-550-686-01 TRANSISTOR KTC2875-B-RTKQ910 6-550-341-01 FET FKV550NQ911 6-550-341-01 FET FKV550NQ912 6-550-341-01 FET FKV550N

Q913 6-550-341-01 FET FKV550NQ914 8-729-120-28 TRANSISTOR 2SC1623-L5L6Q915 8-729-026-49 TRANSISTOR 2SA1037AK-T146-R

< RESISTOR >

R101 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR102 1-216-837-11 METAL CHIP 22K 5% 1/10WR103 1-216-837-11 METAL CHIP 22K 5% 1/10WR104 1-216-849-11 METAL CHIP 220K 5% 1/10WR105 1-216-849-11 METAL CHIP 220K 5% 1/10W

R106 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR107 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR108 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR109 1-218-882-11 METAL CHIP 30K 0.5% 1/10WR110 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

R111 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR112 1-218-843-11 METAL CHIP 680 0.5% 1/10WR113 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10WR151 1-216-222-00 RES-CHIP 10K 5% 1/8WR152 1-216-829-11 METAL CHIP 4.7K 5% 1/10W

R153 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR154 1-216-222-00 RES-CHIP 10K 5% 1/8WR155 1-216-839-11 METAL CHIP 33K 5% 1/10WR156 1-216-839-11 METAL CHIP 33K 5% 1/10WR157 1-216-823-11 METAL CHIP 1.5K 5% 1/10W

R158 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR159 1-216-809-11 METAL CHIP 100 5% 1/10WR160 1-216-809-11 METAL CHIP 100 5% 1/10WR161 1-216-845-11 METAL CHIP 100K 5% 1/10WR162 1-216-845-11 METAL CHIP 100K 5% 1/10W

R163 1-218-843-11 METAL CHIP 680 0.5% 1/10WR164 1-218-831-11 METAL CHIP 220 0.5% 1/10WR165 1-216-837-11 METAL CHIP 22K 5% 1/10W

MAIN

Refer to page 10 for Note forReplacement of the Transistors.

20

XM-ZR604


R166 1-216-182-00 RES-CHIP 220 5% 1/8WR167 1-216-134-00 RES-CHIP 2.2 5% 1/8WR168 1-216-134-00 RES-CHIP 2.2 5% 1/8WR169 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5WR170 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

R171 1-216-844-11 METAL CHIP 82K 5% 1/10WR172 1-216-134-00 RES-CHIP 2.2 5% 1/8WR175 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR176 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR177 1-218-875-11 METAL CHIP 15K 0.5% 1/10W

R178 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR201 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR202 1-216-837-11 METAL CHIP 22K 5% 1/10WR203 1-216-837-11 METAL CHIP 22K 5% 1/10WR204 1-216-849-11 METAL CHIP 220K 5% 1/10W

R205 1-216-849-11 METAL CHIP 220K 5% 1/10WR206 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR207 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR208 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR209 1-218-882-11 METAL CHIP 30K 0.5% 1/10W

R210 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR211 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR212 1-218-843-11 METAL CHIP 680 0.5% 1/10WR213 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10WR251 1-216-222-00 RES-CHIP 10K 5% 1/8W

R252 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR253 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR254 1-216-222-00 RES-CHIP 10K 5% 1/8WR255 1-216-839-11 METAL CHIP 33K 5% 1/10WR256 1-216-839-11 METAL CHIP 33K 5% 1/10W

R257 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR258 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR259 1-216-809-11 METAL CHIP 100 5% 1/10WR260 1-216-809-11 METAL CHIP 100 5% 1/10WR261 1-216-845-11 METAL CHIP 100K 5% 1/10W

R262 1-216-845-11 METAL CHIP 100K 5% 1/10WR263 1-218-843-11 METAL CHIP 680 0.5% 1/10WR264 1-218-831-11 METAL CHIP 220 0.5% 1/10WR265 1-216-837-11 METAL CHIP 22K 5% 1/10WR266 1-216-182-00 RES-CHIP 220 5% 1/8W

R267 1-216-134-00 RES-CHIP 2.2 5% 1/8WR268 1-216-134-00 RES-CHIP 2.2 5% 1/8WR269 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5WR270 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR271 1-216-844-11 METAL CHIP 82K 5% 1/10W

R272 1-216-134-00 RES-CHIP 2.2 5% 1/8WR275 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR276 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR277 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR278 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

R301 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR302 1-216-837-11 METAL CHIP 22K 5% 1/10WR303 1-216-837-11 METAL CHIP 22K 5% 1/10WR304 1-216-849-11 METAL CHIP 220K 5% 1/10WR305 1-216-849-11 METAL CHIP 220K 5% 1/10W

R306 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR307 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR308 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10W


R309 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR310 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR311 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR312 1-218-843-11 METAL CHIP 680 0.5% 1/10WR313 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10W

R351 1-216-222-00 RES-CHIP 10K 5% 1/8WR352 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR353 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR354 1-216-222-00 RES-CHIP 10K 5% 1/8WR355 1-216-839-11 METAL CHIP 33K 5% 1/10W

R356 1-216-839-11 METAL CHIP 33K 5% 1/10WR357 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR358 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR359 1-216-809-11 METAL CHIP 100 5% 1/10WR360 1-216-809-11 METAL CHIP 100 5% 1/10W

R361 1-216-845-11 METAL CHIP 100K 5% 1/10WR362 1-216-845-11 METAL CHIP 100K 5% 1/10WR363 1-218-843-11 METAL CHIP 680 0.5% 1/10WR364 1-218-831-11 METAL CHIP 220 0.5% 1/10WR365 1-216-837-11 METAL CHIP 22K 5% 1/10W

R366 1-216-182-00 RES-CHIP 220 5% 1/8WR367 1-216-134-00 RES-CHIP 2.2 5% 1/8WR368 1-216-134-00 RES-CHIP 2.2 5% 1/8WR369 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5WR370 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

R371 1-216-844-11 METAL CHIP 82K 5% 1/10WR372 1-216-134-00 RES-CHIP 2.2 5% 1/8WR375 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR376 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR377 1-218-875-11 METAL CHIP 15K 0.5% 1/10W

R378 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR401 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR402 1-216-837-11 METAL CHIP 22K 5% 1/10WR403 1-216-837-11 METAL CHIP 22K 5% 1/10WR404 1-216-849-11 METAL CHIP 220K 5% 1/10W

R405 1-216-849-11 METAL CHIP 220K 5% 1/10WR406 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR407 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR408 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR409 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

R410 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR411 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR412 1-218-843-11 METAL CHIP 680 0.5% 1/10WR413 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10WR451 1-216-222-00 RES-CHIP 10K 5% 1/8W

R452 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR453 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR454 1-216-222-00 RES-CHIP 10K 5% 1/8WR455 1-216-839-11 METAL CHIP 33K 5% 1/10WR456 1-216-839-11 METAL CHIP 33K 5% 1/10W

R457 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR458 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR459 1-216-809-11 METAL CHIP 100 5% 1/10WR460 1-216-809-11 METAL CHIP 100 5% 1/10WR461 1-216-845-11 METAL CHIP 100K 5% 1/10W

R462 1-216-845-11 METAL CHIP 100K 5% 1/10WR463 1-218-843-11 METAL CHIP 680 0.5% 1/10WR464 1-218-831-11 METAL CHIP 220 0.5% 1/10W

MAIN

21

XM-ZR604


R465 1-216-837-11 METAL CHIP 22K 5% 1/10WR466 1-216-182-00 RES-CHIP 220 5% 1/8WR467 1-216-134-00 RES-CHIP 2.2 5% 1/8WR468 1-216-134-00 RES-CHIP 2.2 5% 1/8WR469 1-205-991-11 ENCAPSULATED COMPONENT 0.1X2 5W

R470 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR471 1-216-844-11 METAL CHIP 82K 5% 1/10WR472 1-216-134-00 RES-CHIP 2.2 5% 1/8WR475 1-216-823-11 METAL CHIP 1.5K 5% 1/10WR476 1-216-823-11 METAL CHIP 1.5K 5% 1/10W

R477 1-218-875-11 METAL CHIP 15K 0.5% 1/10WR478 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR801 1-216-198-11 RES-CHIP 1K 5% 1/8WR802 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR803 1-216-198-11 RES-CHIP 1K 5% 1/8W

R804 1-216-198-11 RES-CHIP 1K 5% 1/8WR805 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR806 1-220-397-11 METAL CHIP 4.7M 5% 1/10WR807 1-216-841-11 METAL CHIP 47K 5% 1/10WR808 1-216-844-11 METAL CHIP 82K 5% 1/10W

R809 1-216-222-00 RES-CHIP 10K 5% 1/8WR810 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR811 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR812 1-216-837-11 METAL CHIP 22K 5% 1/10WR813 1-216-837-11 METAL CHIP 22K 5% 1/10W

R814 1-216-210-00 RES-CHIP 3.3K 5% 1/8WR815 1-216-210-00 RES-CHIP 3.3K 5% 1/8WR816 1-220-397-11 METAL CHIP 4.7M 5% 1/10WR817 1-220-397-11 METAL CHIP 4.7M 5% 1/10WR818 1-220-397-11 METAL CHIP 4.7M 5% 1/10W

R901 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR902 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR903 1-216-841-11 METAL CHIP 47K 5% 1/10WR904 1-218-839-11 METAL CHIP 470 0.5% 1/10WR905 1-218-847-11 METAL CHIP 1K 0.5% 1/10W

R907 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR908 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10WR909 1-218-843-11 METAL CHIP 680 0.5% 1/10WR910 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10WR911 1-218-880-11 METAL CHIP 24K 0.5% 1/10W

R912 1-216-845-11 METAL CHIP 100K 5% 1/10WR914 1-216-206-00 RES-CHIP 2.2K 5% 1/8WR915 1-216-814-11 METAL CHIP 270 5% 1/10WR916 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR917 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

R918 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR919 1-216-222-00 RES-CHIP 10K 5% 1/8WR920 1-216-190-00 RES-CHIP 470 5% 1/8WR921 1-216-190-00 RES-CHIP 470 5% 1/8WR922 1-218-847-11 METAL CHIP 1K 0.5% 1/10W

R923 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR924 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR925 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR926 1-216-158-00 RES-CHIP 22 5% 1/8WR927 1-216-158-00 RES-CHIP 22 5% 1/8W

R928 1-216-789-11 METAL CHIP 2.2 5% 1/10WR929 1-216-789-11 METAL CHIP 2.2 5% 1/10WR930 1-216-789-11 METAL CHIP 2.2 5% 1/10W

R931 1-216-789-11 METAL CHIP 2.2 5% 1/10WR932 1-216-150-11 RES-CHIP 10 5% 1/8WR933 1-216-150-11 RES-CHIP 10 5% 1/8WR934 1-216-825-11 METAL CHIP 2.2K 5% 1/10WR935 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

R936 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR937 1-218-847-11 METAL CHIP 1K 0.5% 1/10WR938 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR939 1-216-839-11 METAL CHIP 33K 5% 1/10WR940 1-216-206-00 RES-CHIP 2.2K 5% 1/8W

R941 1-216-829-11 METAL CHIP 4.7K 5% 1/10WR942 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR943 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR944 1-218-871-11 METAL CHIP 10K 0.5% 1/10WR945 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

R946 1-218-871-11 METAL CHIP 10K 0.5% 1/10W

< SWITCH >

S801 1-554-222-00 SWITCH, SLIDE (HPF(80Hz) (FRONT))S802 1-554-222-00 SWITCH, SLIDE (LPF(80Hz) (REAR))

< TRANSFORMER >

T901 1-443-277-21 TRANSFORMER, DC-DC CONVERTER

< THERMISTOR >

TH901 1-801-597-11 THERMISTORTH902 1-801-597-11 THERMISTORTH903 1-801-597-11 THERMISTOR

< VARIABLE RESISTOR >

VR801 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL (FRONT))VR802 1-227-768-11 RES, VAR, CARBON 10KX2 (LEVEL (REAR))

*************************************************************

ACCESSORIES************

3-214-760-11 MANUAL, INSTRUCTION (ENGLISH,SPANISH,PORTUGUESE)

3-214-760-21 MANUAL, INSTRUCTION (FRENCH,GERMAN,ITALIAN) (AEP,UK)

3-214-760-31 MANUAL, INSTRUCTION (DUTCH,SWEDISH,POLISH) (AEP,UK)

3-214-760-41 MANUAL, INSTRUCTION (GREEK,RUSSIAN,UKRAINIAN) (AEP,UK)

3-214-760-51 MANUAL, INSTRUCTION(SIMPLIFIED CHINESE,

TRADITIONAL CHINESE,ARABIC)(AEP,UK,E)

*************************************************************

MAIN

22

XM-ZR604

PARTS FOR INSTALLATION AND CONNECTIONS**************************************

101 X-2108-372-1 SCREW SUB ASSY (MOUNTING SCREW)102 1-823-952-11 CORD (WITH CONNECTOR)

(HIGH LEVEL INPUT) (0.2m)103 2-695-957-01 COVER (POWER)


101 102 103

(× 4) 0.2 mφ 5 × 15 mm

23

XM-ZR604

MEMO

24

XM-ZR604

REVISION HISTORY

Clicking the version allows you to jump to the revised page.Also, clicking the version at the top of the revised page allows you to jump to the next revised page.

Ver. Date Description of Revision1.0 2007. 07 New1.1 2007. 08 Correction of PROTECTOR OPERATION CHECK. (ENG-07006)

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