Water Pump Impeller Theory

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In most cases the differential pressure across the pump Dptot is m the head H is calculated by the following formula: H = (m) where total pressure difference ρ density of fluid in kg/cu.m g free fall acceleration 9.8 sq.m/s flow Q 0.0025 cu m n 4000 rpm INLET INLET AREA CALCULATED AS for radial impeller A1 = 2(PI)*r1*b1 sqm r1 = radial position of impeller's inlet edge (m) b1 = the blade height at the inlet (m) for semi axial impeller A1 = 2*(pi)*(r1 hub+ r1 shroud)/2*b1 (sq.m) The entire flow must pass through this ring area. C1m is then calc C1m = Q impeller/A1 (m/s) The tangential velocity U1 equals the product of radius and angula U1 = n = rpm ω = angular velocity When the velocity triangle has been drawn, see figure 4.4, based o tan β1 = C1m/U1 β1 = Inv tan β1 Δptot/ρ /g Δptot 2*pi*r1*n/60 = r1*ω (m/s) and U1, the relative flow angle β can be calculated. Without inlet

Transcript of Water Pump Impeller Theory

Page 1: Water Pump Impeller Theory

In most cases the differential pressure across the pump Dptot is measured andthe head H is calculated by the following formula:

H = (m)

where total pressure differenceρ density of fluid in kg/cu.mg free fall acceleration 9.8 sq.m/s

flow Q 0.0025 cu m kp/kgn 4000 rpm

INLETINLET AREA CALCULATED ASfor radial impellerA1 = 2(PI)*r1*b1 sqm A1 =

r1 = radial position of impeller's inlet edge (m) r1 =b1 = the blade height at the inlet (m) b1 =

for semi axial impeller

A1 = 2*(pi)*(r1 hub+ r1 shroud)/2*b1 (sq.m)

The entire flow must pass through this ring area. C1m is then calculated

C1m = Q impeller/A1 (m/s) C1m =

The tangential velocity U1 equals the product of radius and angular frequency:

U1 = U1 =

n = rpmω = angular velocity

When the velocity triangle has been drawn, see figure 4.4, based on α1, C1m

tan β1 = C1m/U1 tan β1 =β1 = Inv tan β1 β1 =

Δptot/ρ /g

Δptot

2*pi*r1*n/60 = r1*ω (m/s)

and U1, the relative flow angle β can be calculated. Without inlet rotation (C1=Cm)this becomes:

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OUTLET

: Outlet area calculated as

A2 = 2*pi*r2*b2 (sq.m) A2 =

for semi axial impeller

A2 = 2*(pi)*(r2 hub+ r2 shroud)/2*b2 (sq.m)

C2m is then calculated

C2m = Q impeller/A2 (m/s) C2m =

The tangential velocity U2 equals the product of radius and angular frequency:

U2 = U2 =tan β2 =β2 =

The relative velocity can be calculated from:

W2 = C2m/sin β2 (m/S) W2 =

and C2u as:

C2u= U2 - C2m/ tan β2 (m/s) C2u=

4.2 Euler’s pump equationEuler’s pump equation is the most important equation in connection with pump design. The equation can be derived in many different ways. The method described here includes a control volume which limits the impeller, the moment of momentum equation which describes flow forces and velocity triangles at inlet and outlet.

A control volume is an imaginary limited volume which is used for setting up equilibrium equations. The equilibrium equation can be set up for torques, energy and other flow quantities which are of interest. The moment of momentum equation is one such equilibrium equation, linking mass flow and velocities with impeller diameter. A control volume between 1 and 2, as shown in figure 4.6, is often used for an impeller.

from the drive shaft corresponds to the torque originating from the fluid’s

T= m*(r2*C2u - r1 * Ciu) (Nm)

2*pi*r2*n/60 = r2*ω (m/s)

In the bignig of design phase ,β2 is assumed to have the same value as the blade angle

The balance which we are interested in is a torque balance. The torque (T)

flow through the impeller with mass flow m=ρQ:

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By multiplying the torque by the angular velocity, an expression for the shaft power (P2) is found. At the same time, radius multiplied by the angular velocity equals the tangential velocity, r2 w = U2. This results in:

P2 = (Watt)= m*ω*(r2* C2u - r1 * C1u)= m*(ω*r2* C2u - ω*r1 * C1u)= m (U2* C2u - U1 * Ciu)= Q*ρ * (U2* C2u - U1 * Ciu)

According to the energy equation, the hydraulic power added to the fluid can be written as the increase in pressure Δptot across the impeller multiplied by the flow Q

(Watt)

The Head is defined as :

H = (m)

and the expression for hydraulic power can therefore be transcribed to:

Q*H*ρ * g= m * H *g (Watt)

If the flow is assumed to be loss free, then the hydraulic and mechanicalpower can be equate:

P2

m * H *g =m (U2* C2u - U1 * Ciu)

H = (U2* C2u - U1 * Ciu) / g

This is the equation known as Euler’s equation, and it expresses the impeller’s head at tangential and absolute velocities in inlet and outlet.If the cosine relations are applied to the velocity triangles, Euler’s pump equation can be written as the sum of the three contributions:

Static head as consequence of the centrifugal force• Static head as consequence of the velocity change through the impeller• Dynamic head

T* ω

Phyd = Δptot *Q

Δptot / ρ * g

Phyd =

Phyd =

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H = ((U2 sq - U1 sq) / 2/g) + (W1 sq- W 2 sq)/2/g) + (C2 sq- C1 sq)/2/g (m) Dynamic head

If there is no flow through the impeller and it is assumed that there is no inlet rotation, then the head is only determined by the tangential velocity based on (4.17) where C2u=U2

H0 = U2 sq/g (m)

When designing a pump, it is often assumed that there is no inlet rotation meaning that C1u equeals zero

H = (U2 * C2u)/g (m)

4.8 Specific speed of a pumpAs described in chapter 1, pumps are classified in many different ways for example by usage or flange size. Seen from a fluid mechanical point of view,this is, however, not very practical because it makes it almost impossible to compare pumps which are designed and used differently.

A model number, the specific speed (nq) is therefore used to classify pumpSpecific speed is given in different units In Europe the following form iscommonly used:

nq = nd *sqrt (Qd)/ Hd power (3/4)

Wherend = rotational speed in the design point [rpm)Qd = = Flow at the design point [m3/s]Hd = = Head at the design point [m]

The expression for nq can be derived from equation (4.22) and (4.23) as the speed which yields a head of 1 m at a flow of 1 m3/s

The impeller and the shape of the pump curves can be predicted based on the specific speed, see figur 4.17.

Static head as consequence of the

Centrifugal force

Static head as consequence of the

Velocity change

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Pumps with low specific speed, so-called low nqpumps, have a radial outlet with large outlet diameter compared to inlet diameter. The head curves are relatively flat, and the power curve has a positive slope in the entire flow area

On the contrary, pumps with high specific speed, so-called high nq pumps.have an increasingly axial outlet, with small outlet diameter compared to the width. Head curves are typically descending and have a tendency to create saddle points. Performance curves decreases when flow increases. Different pump sizes and pump types have different maximum efficiency

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0.00285 sqm

0.03 m0.01512 m

p1-p2

0.877177 m/sec

12.56637 m/sec

0.0698043.992969 deg

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0.002262 sq m

1.105243 m/sec

18.84956 m/sec0.0586353.355693 deg

18.88193 m/sec

0 m/sec

pump design. The equation can be derived in many different ways. The method described here includes a control volume which limits the impeller, the

up equilibrium equations. The equilibrium equation can be set up for torques, energy and other flow quantities which are of interest. The moment

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across the impeller multiplied by the flow Q