BON-7103/7203 V-Cut solder machine

(Applicable solder wire diameter φ0.3~φ0.8)

Instruction manual (User’s Manual)

Preparation in Jyly 2010

The 7th edition

JAPAN BONKOTE CO.,LTD.

V-Solder

®

１

Contents

1 Preface ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1 2 Notes for safety ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1 3 Notes for installation and use・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2 4 How to use V-Solder machine (A) Contents and the name・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・3 (B) How to set up・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4 (C) How to use・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4 (D) How to set solder wire・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・5 (E) How to adjust solder wire diameter・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6 5 How to maintenance (A) Depth of V-groove and the Adjustment・・・・・・・・・・・・・・・・・・・・・・・・・・7 (B) Cleaning of Guide pulley and V-blade・・・・・・・・・・・・・・・・・・・・・・・・・・8 6 Specifications (A) BON-7103・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・8 (B) BON-7203・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・8 7 Question & Answer

(A) Trouble shooting・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9 8 Guarantee and After service (A) Guarantee・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10 (B) After service・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・10

１

1. Preface

☆Thank you very much for purchasing V-Solder.

☆V-Solder is effective to prevent solder ball & flux scattering, with making V

groove onto solder wire.

☆Depends on various solder wire, the much effect may not appear.(Ex. The

solder wire that is originally made for solder ball prevention, etc.,)

☆Please read Notes for safety before use, and use this machine

properly.

☆Keep this manual in a safe place after read.

2. Notes for safety

Be sure to read this manual before using this machine.

●Never touch this machine with dump hands. Otherwise, you may get hurt due to electric shock

and etc. (death at worse)

●Never dampen this machine with water or liquid. Otherwise, burst cord may cause fire,

malfunction, electric shock and etc. (death at worse)

●Do not overhaul this machine. Otherwise, it may cause malfunction, electric shock and etc (death

at worst).

●Be sure to use proper replacement parts such as fuse, checking capabilities.

Otherwise, parts with wrong capacities may cause fire, malfunction and etc.

●Company name and products name which is written in this manual is registered trademark for

each company.

！ ＣＡＵＴＩＯＮ！ＣＡＵＴＩＯＮ！ＣＡＵＴＩＯＮ！ＣＡＵＴＩＯＮ！

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3．．．．Notes for installation and use For using this machine safely, please make sure to do bellows contents.

□This machine is designed with earth specification. For safety, be sure to use an earth-equipped

receptacle. (If you do not have such receptacle, install an earth separately.)

□Refrain from place where the machine would be exposed too much moisture, direct sunshine,

much dust and vibration.

□Be sure to pull out the power plug, when the machine is not used.

□Be sure to grab the power plug instead of cable, when inserting and pulling out the plug.

□Be sure to confirm using voltage before use.

□Before maintenance (Adjustment and cleaning of V-blade, Guide pulley, etc.), be sure to turn the

power switch OFF and pull out the power plug from the receptacle.

□Do not use this machine for purpose other than the original purpose.

□Never touch the V-blade during operation. Otherwise, you may get hurt.

□Be sure to use single flux solder wire. For multi flux solder wire, effect is decreased.

□ Be sure to make V-groove onto solder wire right before the soldering operation. Using old

V-grooved wire may affect soldering quality. □ This machine is set up and assembled for microscopic solder wire accurately. Please make

sure not to give strong shock to this machine, or do not use hand roughly. Otherwise setting and adjustment will have possibility to be out of order, or much effect does not appear. Please handle properly.

□Some of solder wire 0.8φ or 0.6φ has thinner reel. When solder wire is reaching close to end,

rotate the reel to the direction of V-blade for making slack.

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4. How to use (A) Contents and the name

Contents ①BON-7102(7203)Body ②3P Power cable ③Foot switch(Direct connection) ④Reel axis ⑤Hexangular wrench for adjustment

④④④④ Reel axis

Solder reel

③③③③ Foot switch

Main switch

①①①① Body

②②②② 3P Power cable

V-blade

Guide pulley

Adjustment lever

Protection cover

Separate pin

④④④④Reel axis

⑤⑤⑤⑤Hexangular wrench for adjustment

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(B) How to set up

①Connect power cable to V-solder machine.

②Insert reel axis into solder wire reel, and set it to holder which is placed bottom of machine. Please make sure to confirm that adjustment leverφand diameter of solder wire are same.

[Applicable solder wire diameter: φ0.3~0.8φ]

(C) How to use

(1) Insert the power plug into the receptacle and turn the main switch to ON.

(2) Set solder wire into the inside of V unit.

③Press foot switch, solder will pass the guide pulley and being grooved.

ＰＵＳＨＰＵＳＨＰＵＳＨＰＵＳＨ

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(D) How to set solder wire

①Turn the main switch to ON. Insert solder wire along the guide pulley with keep pressing foot switch. Solder will be being V-grooved.

[Applicable solder wire diameter: φ0.3~φ0.8]

②Solder wire will be sent to opposite side. After solder is sent about 30mm, stop pressing foot switch.

※Please make sure that the solder

wire is not twined around guide roller.

③Lead the solder wire to V-blade side of Separate pin by picking the solder by finger or tool like tweezers.

④Take up the slack of solder wire by rewiring the solder reel after confirm that the solder is correctly leaded.

About 30mm

Rewind

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(E) How to adjust solder wire diameter

①Cut the solder wire which is set by nippers, and remove solder wire from the machine.

After remove the solder, turn main switch to OFF.

②Loosen the screw of Guide pulley by hexangular wrench(3mm).

③Set adjust lever to your desired position. Adjusting the lever, distance to V blade will be changed.

※ Scale is just for aim. Depth of V-groove will be difference depending on Solder type, maker. Set to near V-blade, the diameter will be large. (P.8: Refer Depth of V-groove)

④Decide the position of Adjust lever,

tighten the screw of guide pulley by hexangular wrench(3mm).

《NOTE》 This is precision instrument for microscopic solder wire. When adjusting V-groove, please handle with enough cautions. If the V-groove is too deep, it will have possibility of parts damage or solder wire twine around V-blade.

Remove solder

Adjustment lever

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５５５５. How to maintenance

(A) Depth of V-groove and the Adjustment

①Cut the V-grooved solder wire perpendicularly. It will be easier to confirm the V-grooved section, putting V-grooved section to topside.

(Set knife perpendicularly and press straightly down)

②Check the cut section by Lupe. Cut 4 points on 2cm of the solder wire, check the cut sections. It is good adjustment If the 4 points of cut section has almost equal depth and the groove is done into the center of the flux.

《《《《 Cut section of V-groove 》》》》 Good V groove too shallow V groove too deep

If the depth is too deep, or too shallow after checked by Lupe, Please adjust the V-groove with referring how to adjust solder wire diameter (Page.7). ※Too shallow with little effect for prevention of solder ball and flux scattering.

Too deep with easy deterioration of V-blade by flux sticks. Please adjust depth of V-groove flexibly. Adjusting position will be different depending

on Type of solder wire & the flux, size. It is better to adjust after using, with checking the solder ball scattering.

《NOTE》PLEASE DO NOT ADJUST THE DEPTH WITH TOO DEEP.

・It will have possibility of Solder wire may be twined around V-blade. ・・・・It will have possibility of less effect by damage of V-blade, Guide pulley.

８

(B) Cleaning of Guide pulley and V-blade

Remove solder dust, flux etc. which is stick to Guide pulley or V-blade

by swab soaked with alcohol. Please make sure to turn the main

switch to OFF and pull out the plug from receptacle when cleaning.

6. Specifications (A) BON-7103

Input voltage AC100V Frequency 50Hz 60Hz Feeding amount 37mm 44mm Feeding method Foot switch Applicable solder diameter φ0.3～φ0.8 Dimension 70Wx195Dx92H (except convex part) Weight 1450g (Body + Foot switch) Power consumption Approx. 6.5W Power cable Power cable with 3P plug

(earth specification): 1.5m Case material Steel: t=1.0 Fuse Glass tube fuse 250V 1A

（φ5.2x20mm）

(B) Specification of BON-7203

Input voltage AC220V Frequency 50Hz 60Hz Feeding amount 37mm 44mm Feeding method Foot switch Applicable solder diameter φ0.3～φ0.8 Dimension 70Wx195Dx92H (except convex part) Weight 1450g (Body + Foot switch) Power consumption Approx. 10W Power cable Power cable with 3P plug

(earth specification): 1.5m Case material Steel: t=1.0 Fuse Glass tube fuse 250V 1A

（φ5.2x20mm）

９

7. Question & Answer (A) Trouble shooting

Question Please check Measures Page.

How to use Maintenance

How to set solder wire? Refer How to set solder wire. P.6

How to change solder diameter? Refer how to adjust solder wire diameter P.7

How to adjust the depth of V-groove? Refer how to adjust solder wire diameter P.7

V-blade and Guide pulley is getting smeared Refer cleaning of Guide pulley and V-blade P.8

Solder is not being sent

1.It does not light a switch lump

①Check the Plug is pulled out Insert the plug into receptacle completely P.5

②Check the Fuse blew Exchange to new fuse P.9

③Does not work although check ① & ② Ask us for repair

2. It does light a switch lump

①Check the solder wire diameter (the diameter is larger)

Use applicable solder wire diameter P.5

②V-blade or Guide roller is touching other parts

Ask us for repair

③Foot switch or motor is broken Ask us for repair

Solder ball is increased

1. Please check that solder wire is V-grooved or not.

Refer Depth of V-grooved and the adjustment P8

①Check the diameter of solder wire Use applicable solder wire diameter P5

②V-grooved is not done correctly Adjust V-groove P7

③Solder ball is increased although adjustment

It is expectable of deterioration of V-blade or Guide pulley. Ask us for repair.

This machine is designed with maintenance free. If you need to see each part, please make sure to consult us before do it.

１０

8. Guarantee and after service

(A) Guarantee

Our products are shipped after several factory test & inspection. But if you

find any malfunctions or defects due to problem in workmanship or

transportation, please contact with your dealer or us. The guarantee period

of your machine is in one year after purchase, except for replacement parts.

(B) After service

If the machine has trouble, please read this guide manual once again. If

the trouble is still not solved, please contact your dealer or our service

department.

JAPAN BONKOTE CO., LTD.

600-14 Kasahara-Cho, Mito-City,

Ibaraki-Pref, JAPAN

Zip: 310-0852

TEL: +81 29-241-2725

FAX: +81 29-241-2726

http://bonkote.co.jp

E-ｍａｉｌ：ｍａｉｌ：ｍａｉｌ：ｍａｉｌ：info@bonkote.co.jp

®