UBSF 180-1000 PILLER POWER SYSTEMS … 180-1000 PILLER POWER SYSTEMS UB-SFIII Tech Data.doc 14.03.05...

UBSF 180-1000 PILLER POWER SYSTEMS

UB-SFIII Tech Data.doc 14.03.05 1

TECHNICAL DATA

Technical data UNIBLOCK UBSF 180 – 625

Output data

TypeData

UBSF 180 UBSF 250 UBSF 500 UBSF 625

Output power 180 kVA 250 kVA 500 kVA 625 kVA

Output voltage 480/277 V 440/254 V 440/254 V 440/254 V

Output current 217 A 382 A 656 A 820 A

Power factor cos ϕ 0,8 (ind.)

Voltage stability ± 1% static with symmetrical load± 5% dynamic with 50% load change

Output settling time approx. 150 ms(half-load step-change, voltage outside ± 2%)

Output frequency 60 Hz, ± 1%

Distortion factor(at linear and symmetricalload)

1,5%/2,5% (Ph-Ph/Ph-N)

Overload capacity(at rated voltage)1

10% for 1 h25% for 10 min50% for 2 min

Short-circuit current approx. 14 x rated current

Permissible load crest factor2 limitless for nonlinear load

Phase angle 120° ± 1° with symmetrical load

Load unbalance3 100%

Input data

TypeData


Rated voltage 415 V 400 V 380 V / 400 V /415 V

415 V

Permissible voltage deviation +10% / -15%-20% short time

Rated frequency (tolerance) 50 Hz (± 5%)

Rated current 275 A 355 A 822 A / 773 A /751 A

859 A

Fuse rating 315 A 400 A 1000 A 1250 A

Power factor cos ϕ 0,85 inductive

Mains rectifier 12 pulse

Distortion factor 11%

DC link circuit voltage 472 V 500 V 432 V / 459 V /472 V

472 V

1 Tripping reaction of the output switch is according to tolerance information in IEC 947-2.2 Crest factor = peak factor = ratio between peak factor and RMS value of a periodic quantity (voltage, current)3 Load unbalance capacity = different loading of the individual phases in a three-phase system.


General data

TypeData


Dimensions1

Width 2438 mm 2438 mm 2740 mm 2740 mm

Depth 865 mm 860 mm 985 mm 985 mm

Height 1900 mm 1900 mm 1900 mm 1900 mm

Weight see table in section “Floor loading capacity”

Wall-mounting? yes

Several sets alongside eachother?

yes

75 dB(A) 75 dB(A) 78 dB(A) 78 dB(A)

as per DIN ISO 3746

Noise level(at a distance of 1 m)

reducing of noise level approx. 5 dB with silencer

Air flow2 6120 m3/h 6120 m3/h 7900 m3/h 7900 m3/h

Max. back pressure3 50 Pa to 75 Pa

MTBF4-value > 90 000 h

MTTR5-value ≤ 24 h

Temperature range 0 °C to 40 °C (≤ 35 °C daily mean average)

Rel. humidity 0 % to 95 % without condensation

Type of protection IP20 as per DIN/VDE 0470 part 1 11/92 IEC529

Efficiency6 88,5 % 88,6 % 89,1 % 90 %

Cooling Regarding room ventilation / air condition please contact us.No air condition is required in case the exhaust air is conducted

out of the room.

1 rounded dimensions2 decreased slight with silencer, resp. air filter3 Built-on accessories (ducts, etc.) must not exceed this value.4 MTBF = Mean Time Between Failures5 MTTR = Mean Time To Repair6 For rated load and cos ϕ = 1. Data vary for other operating modes.



Technical data UNIBLOCK UBSF 1000

Output data

TypeData

UBSF 1000 UBSF 1000

Output power 1000 kVA 1000 kVA

Output voltage 440/254 V 460/266 V

Output current 1312 A 1255 A

Power factor cos ϕ 0,8 (ind.)

Voltage stability ± 1% static with symmetrical load± 5% dynamic with 50% load change

Output settling time approx. 150 ms(half-load step-change,voltage outside ± 2%)

Output frequency 60 Hz, ± 1%

Distortion factor(at linear and symmetrical load)

1,5%/2,5% (Ph-Ph/Ph-N)

Overload capacity(at rated voltage)1

10% for 1 h25% for 10 min50% for 2 min

Short-circuit current approx. 14 x rated current

Permissible loadcrest factor2

limitless for nonlinear load

Phase angle 120° ± 1° with symmetrical load

Load unbalance3 100%

Input data

TypeData

UBSF 1000 UBSF 1000

Rated voltage 380 V / 400 V / 415 V 380 V

Permissiblevoltage deviation

+10% / -15%-20% short time

±10%, -15% short time

Rated frequency (tolerance) 50 Hz(± 5%)

Rated current 1626 A / 1530 A / 1486 A 1588 A

Fuse rating 1600 A

Power factor cos ϕ 0,85 inductive

Mains rectifier 12 pulse

Distortion factor 11%

DC link circuit voltage 432 V / 459 V / 472 V 443 V (without battery)

1 Tripping reaction of the output switch is according to tolerance information in IEC 947-2.2 Crest factor = peak factor = ratio between peak factor and RMS value of a periodic quantity (voltage, current)3 Load unbalance capacity = different loading of the individual phases in a three-phase system.



General data

TypeData

UBSF 1000

Dimensions1

Width 3662 mm

Depth 1320 mm

Height 2266 mm

Weight see table in section “Floor loading capacity”

Wall-mounting? yes

Several sets alongside eachother?

no

Noise level(at a distance of 1 m)

77 dB(A) as per DIN ISO 3746

Air flow2 10800 m3/h

Max. back pressure3 50 Pa to 75 Pa

MTBF4-value > 90 000 h

MTTR5-value ≤ 24 h

Temperature range 0 °C to 40 °C (≤ 35 °C daily mean average)

Rel. humidity 0 % to 95 % without condensation

Type of protection IP20 as per DIN/VDE 0470 part 1 11/92 IEC529

Efficiency6 89,8 %

Cooling Regarding room ventilation / air condition please contact us.No air condition is required in case the exhaust air is conducted

out of the room.

Specifications complied withDIN VDE 0100DIN VDE 0103; EN 60865-1; IEC 865-1DIN VDE 0106 part 1; IEC 536DIN VDE 0110; IEC 60664-1DIN VDE 0160; EN 50178DIN VDE 0470 part 1; EN 60529; IEC 60529DIN VDE 0510 part 2; EN 60896-2DIN VDE 0558 part 511; EN 50091-1-1DIN VDE 0558 part 5; IEC 60146-4DIN VDE 0558 part 520; EN 50091-2EN 50091-1-1DIN ISO 3746; ISO 3746IEC 1000-4-2IEC 1000-4-4VDE 0839 part 81-2; EN 50098-2VDE 0847 part 4-5; EN 61000-4-5; IEC 1000-4-5

1 rounded dimensions2 decreased slight with silencer, resp. air filter3 Built-on accessories (ducts, etc.) must not exceed this value.4 MTBF = Mean Time Between Failures5 MTTR = Mean Time To Repair6 For rated load and cos ϕ = 1. Data vary for other operating modes.



DIMENSIONS AND SPACE REQUIREMENTS

1. UNIBLOCK UBSF 180 – UB-SF 250

Cable entry/output

Air outlet

96,5485

96,5

245

19,5 902

12,5

782

Air inlet

Converter-cubicle

Mains/Load cabinet

Air outlet

5149093852438

A A

808865

1900

Air inlet

OptionFilterdoor

PILLER PILLER

Escape acc. to VDE 100

Cable entry/outputSECTION A-A

96,5

245

96,5485

130,5

680

360

Ø16Ø25 (4x)

6567

0

51,51390179

Ø14 (4x)

275

625

ca. 1

730

Dimensions are in mm

Fig. 1 Dimensions UB-SF 180 – UB-SF 250



Cable entry/output


SECTION A-A

Converter-cubicle

Mains/Load cabinet

Air inlet

OptionAir outlet

OptionAir outlet

Air inlet

OptionFilter door

Option BigTouch Panel

Cable entry/output

Air outlet

OptionAir outlet

OptionAir outlet


808

96,5

245

96,5485

130,5 680

360

Ø25 (4x)

Ø16

6567

0

51,51390179

Ø14 (4x)

275

625

ca.1

730

5 938 1490 52438

A A

1305 450

3028

8

1900

3028

8

317 450

360

76,5

245

96,5485

830

1461,5 288

317

450

Fig. 2 Dimensions UBSF 180 – UBSF 250 with silencer



2. UNIBLOCK UBSF 500 – UB-SF 625

1900

928985

Optionfilterdoor Air inlet

Air inlet

Air outlet

Convertercabinet

Mains/Load cabinet

5 1060 1670 52740

A A

Cable entry/output

Air outlet

121,550081

,536

0

PILLER PILLER

Cable entry/output


Section A-A121,5500

146,5 770

440

240

8036

0

Ø25 (4x)

Ø16

51,51570195

6581

0

Ø14 (4x)

275

625

ca. 1

850


Fig. 3 Dimensions UB-SF 500 – UB-SF 625



1900

360

2260

928

985

Convertercubicle

Mains/Load cubicle

Air outletAir inlet

1060 16705 5

2740

Air inletOption Filterdoor

PILLER PILLER

Cable entry/output

Air outlet

120500

8036

0

390

8036

0

5581

0

1578

Cable entry/output


Section A-A121,5500

146,5 770

440

240

8036

0

Ø25 (4x)

Ø16

51,51570195

6581

0

Ø14 (4x)

275

625

ca. 1

850


Fig. 4 Dimensions UB-SF 500 – UB-SF 625 with silencer



3. UNIBLOCK UB-SF 1000

SECTION A-A Cable entryCable output

Air outlet

Top view without silencer

Cable entryCable output


Air outletAir outlet

Air inletAir inlet

Load cubicleMains cubicle Converter cubicle

Air outlet Air outlet



1144172672347113

120

640

120

640

7610511410105076

1302,5

75

90575

111

1036

113 350

112

1036

Ø18Ø21

275

625

ca.2

184

21 1160 1300 1160

3662

21

A

1270

1900

366

1284

2266

A

611 200 200 61141,5

1180

1320

41,5

1180

Fig. 5 Dimensions UB-SF 1000



Air outletAir outlet Air outlet

Filter-cubicle

Mains cubicle Converter Load cubicle Filter-cubicle

Escape acc. to VDE 100 Place for mounting machine(by lack of space, please contact us)

SECTION A-A


Air outlet Air outlet Cable entryCable output


842 347151

200 (2040) 20081

417 842

130

630

4311

801272,5

1900

366

2266

1286

A A

1160 1300 1160 751,5751,5

5123

Ø 21 Ø 18

160062

527

52186

75 905 75 2032,5

1036

112

56,5 640 110 1050 1410 1050 110 640 56,5



Fig. 6 Dimensions UB-SF 1000 with Filter cubicle



Dimensions watercooling optional

1. UNIBLOCK UB-SF 180 – UB-SF 250

Air outlet foremergency service

Convertercubicle

Cool-aggregate

Mains/Loadcubicle

Air outlet foremergency bus


Air outlet foremergency bus

Air inlet foremergency bus

843 24

593

485 307 385

6160

0

1900

302

2202

878843700 55

3138

A A

938 1490

PILLER

105

SECTION A-A Connection forrefrigerant




ca. 1

750

625

275

485

245

112

156

650

131 680

237

360

Ø 25 (4x) 670

65 82

526001001390179

Ø (8*)

14

Fig. 7 Dimensions UB-SF 180 – UB-SF 250 with water cooling



2. UNIBLOCK UB-SF 500 – UB-SF 625




SECTION A-A

Connectionfor refrigerant


Air inlet foremergency service


Converter cubicle Cool aggregate

Mains/Load cubicle


87,55003345009836

0

2300

1900

400

963998,5

A A

55

3540

80016701060

639,

575

625

275

81,5

790

920 650 100 700 51,5195770146,5

Fig. 8 Dimensions UB-SF 500 – UB-SF 625 with water cooling



3. UNIBLOCK UB-SF 1000





Cool aggregate Mains cubicle Converter cubicle Load cubicle Cool aggregate





113487672505

6489

0

8571

0

113 490 669 505

8571

0

6489

0

1900

453

2353

Luftaustrittbei Notbetrieb

A A

6062

1221 1160 1300 1160 1221

1338,5

1288

Connection forrefrigerant

SECTION A-A


Place for mounting machine(in case of lack of space

please consult us)

Connection for refrigerant




8311

30

7111001051050

112

1036

100

660

458

253905253

8010

36

1050106110070

2202

625

1600

275

Fig. 9 Dimensions UB-SF 1000 with water cooling



Floor loading capacity

The weights of the units require a minimum floor loading capacity. However, since theseweights do not act upon the entire support surface but at points on the support surface,these support points must have adequate load bearing capacity. The individual weightscan be obtained from the tables. A base is available as optional equipment.

Type Mains/Loadcabinet1

kg

MG-set

kg

Convertercabinet

kg

Silencer

kg

Completesystem

kg

Coolaggregate

kg

Hood

kg

Filtercabinet

kg

UBSF 180 1390 2025 210 110 3735 400 84 -

UBSF 250 1390 2100 210 110 3810 400 84 -

UBSF 500 2270 3740 210 120 6340 420 116 -

UBSF 625 2270 3740 210 120 6340 420 116 -

UBSF 1000 2375+1600 7600 210 255 12040 2 x 500 230 2 x 285

NOTE For the water cooling option the weights of the hood and the coolingaggregate should be added to the respective system. For the filtercabinet option the weights shown in the last table added to the respectivesystem.

In the case of the mains/load cabinets and the cooling cabinets, the weights of theindividual system components act on the feet and in the case of the converter cabinet onthe floor rails. For all systems the compressive loads per unit area under the supportpoints are shown in the table below.

Type compressive loads perunit area per

feet res. floor railskg/cm2

Number offeet / floor rails

Mains/Load cabinet 3.73 4

Converter cabinet 1.77 2

UBSF 180 -UBSF 250

Cool aggregate 1 4



UBSF 500

Cool aggregate 1.05 4



UBSF 625


Mains cabinet 6.19 4


Load cabinet 4 4


UBSF 1000

Filter cabinet 0.71 4

1 UB-SF 1000 Mains and Load cabinet are separate



The floor loading capacity is an important factor in the overall strength of the supportingsurface. It specifies the ratio between the weight of the unit and the installation area andis shown in the following table for all sizes of unit.

Type Floor loading capacitykg/cm2

UBSF 180 0.142

UBSF 180 W 0.130

UBSF 250 0.145

UBSF 250W 0.130

UBSF 500 – 625 0.244

UBSF 500 – 625 W 0.213

UBSF 1000 0.257

UBSF 1000 Filter 0.194

UBSF 1000 W 0.169

Cable runs

Openings are provided in the roof and bottom of the AC input and load cabinets for cableentries and outlets.

NOTE The dimensions of the cable entries in the AC input and load cabinets areshown on the drawings Fig. 1 - Fig. 9.

The connecting terminals are located at the following points:

� UB-SF 180 – UB-SF 625:Mains 1 lower and upper part at the back row left sideOutgoing feeder lower and upper part at the back row right side

� UB-SF 1000Mains 1 in centre and bottom of AC input cabinet Outgoing feeder in bottom of load cabinet

All unused cable entries should remain closed to prevent the ingress of foreign objects.The used openings should be sealed with suitable materials.

IMPORTANT The cable entries should be sealed on completion of the electricalinstallation to prevent bypass air entering the system.



Attaching the connecting cables

The cables should be connected to the brackets of the respective terminal bars with bolts,nuts and two plain washers.

IMPORTANT Please note that in aluminium-copper connections the two metals form anelectrochemical element under the influence of an electrolyte (e.g.moisture), which results in the aluminium being dissolved. If analuminium-copper bond if formed when the UNIBLOCK is connected up,suitable corrosion protection measures must be taken at the connectingpoint.

Bolt sizes:

� M12 x 35 property class 8.8

Bolt tightening torque:

� UB-SF 180 – UB-SF 1000: 60 Nm

All cables should be fitted with DIN 46 234 cable lugs.

IMPORTANT Please ensure that the phase of AC connections are correct sinceincorrect connections can cause damage to the system. (Direction ofrotation of MG-set: counter clockwise, viewed from above).

NOTE If there is sufficient space alongside the set, it is recommended that theside panels of the cabinets be removed when making connections. Thiswill make work easier.

Cable ratings

Cable sizes may be varied by local regulations.

IMPORTANT Cables have to be specified by local contractor.

For reasons of symmetry, if possible, and where permitted, cable type NYCWY 3-core(sleeve with full cross-section) and a separate protective conductor should be used at theoutput.

IMPORTANT The cable must have an upper temperature limit of min. 75° C.



Overview of electrical connections

UNIBLOCK1 L1

X1

2 L2

3 L3

N.1 N

PE PE

Mainsdistribution

Mains 1

1 NO contact“converter disabled/off”

NC contact“converter disabled/off”

2

4

Tripexternalvoltagesource

4 L1

X1

5 L2

6 L3

N.2 N

PE PE

A230/X6

3

3 L+24V.2

1

2

A230/X1

5 DGND.1 external ground

4 GND

6

8

7

10

9

11

A230/X3

3

10

A230/X1

C

C

C

9

10

X1

8

4

5

7

PE

14L1

X1

15L2

16L3

N.2N

PEPE

X1Output

Output distribution

4

5

6

7

8

9

12

13

14

15

1

2

3

4

9

PE

A700/X200

1

2

3

Mod

em

A720/X3

Telephone cable

A720/X1

Remote controlpanel

1

2

3

4

5

6

8

S

14

15

16

N

PE

A231/X1

A231/X30

A231/X6

1

3

P

N

3

4

5

6

1

2

8

9

7

11

12

11

4

5

A230/X1

14

C

12 10

GND

L+24.2

Diesel operation

max. 300V AC

16

17

18

19

3 13

X40

Ext. sectionalising switch open

Lowering the inverter

Tie breaker group 1

Tie breaker group 4

Tie breaker group 3

Tie breaker group 2

General failure

Output switch on

ext.synchronising

voltage

External button“converter disabled/off”

Horn off/quit general failure

Remote start

Phaseregulation off

Diesel operation

S

C

Cables 1,5

(if cable length > 100 m )

mm

0,25mm

2

2

Screened twisted pairs,

0,4 to 0,6 mm mm2 2

16

10ext. synchronisation preselected

18

19

20

PE

RS4855

6

GND

+24V

7

8

Fig. 10 Overview of electrical connections


UBSF 180-1000 PILLER POWER SYSTEMS … 180-1000 PILLER POWER SYSTEMS UB-SFIII Tech Data.doc 14.03.05...

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Transcript of UBSF 180-1000 PILLER POWER SYSTEMS … 180-1000 PILLER POWER SYSTEMS UB-SFIII Tech Data.doc 14.03.05...