Tilis butterfly valves DN32 up to 300 mm -...
Transcript of Tilis butterfly valves DN32 up to 300 mm -...
• Sale leaflet p.2• Spare parts list p.3• Overall dimensions p.4• Top connections of the actuators p.5• Actuators p.6• Connecting flanges p.7• Normalisation p.8• Pressure/Temperature p.9• Torque values p.9• Flow rate (Kv) p.10• Head loss chart (Δp) p.11• Type of flange p.12• Tag/Traceability p.12• Bolts and nuts p.13• Installation p.15
Technical manual
Tilis butterfly valves - DN32 up to 300 mm
Summary
uktilis - Updated 24/05/2011 1
Food processing industry and carrying of mildly corrosive media
Applications :
•Industrialapplicationssuchas: Foodfluids,mineralwater,cosmeticprocess, detergents,fertilisersandweed-killers.
•On request, we can supply butterfly valvestypeTILISconformedtothedirective94/9/CE(productsorsystemsusedinaexplosiveatmosphere).
Main characteristics :
•For processes where hygiene is of theutmostimportance,TILISwithPTFEcoating(FDAapproved),andEPDMliner,togetherwithstainlesssteel316discishighlyrecom-mended.
•Verticalandhorizontaloperatingposition. •Two part body for easy dismounting and
replacementoftheliner. •Easymaintenancebyremovingthecirclips •Interchangeablediscandliner. •Body in ductile iron JS1030 and stainless
steel •Body epoxy coated 80µm colour blue RAL
5017(alotofothercoatingsonoption,pleaseaskoursalesdepartment)
•Widechoiceofactuations.
Applications and main characteristics
Internal Exter
nal
•
•
COATIN
G
An instruction notice specifyingtheinstallationcharacteristicsandthecommissionofthe Tilis isaddedtoeveryproductwhentheATEXversionisspecified;Itisavailableonourwebsite www.socla.com oronrequestbyoursalesdepartment.
Technical manual Tilis
Sale leaflet By concentrating the technologies and by inte-gratingtechnicalsolutionsofthehighestlevels,Soclafulfilsitsambition: •competitivenessofastandardrange,•reliability,•comprehensiverangethankstoamultiplicityofsolutions.
uktilis - Updated 24/05/20112
•Safety anti-ejection circlip keeps shaft inplaceandallowseasymaintenance
•Safety reinforced by a secondary watertightness.
•Spline driven one piece shaft connected to floatingdisc:
. high reliability of tightness and torque transmission in the long term.
•High power transmission with robust groovedconnectionbetweentheshaftandthedisc.
•Complete protection of the shaft and valvebodyfromfluids.
•Reliability of movements with self-lubricatingbearings.
•Identificationandtraceabilityensuredbyrivetedmetaltag:seeonpage12.
Technical manual Tilis
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Spare parts list
1
15
16
10
9
8
7
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23
134
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12
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Nb DESCRIPTION QtyMATERIALS ACCORDING TO NORMS
Materials EN ASTM JIS
1 Body 1Ductileiron ENGJS400-15(JS1030) - FCD40Stainlesssteel GX5CrNiMo19-11-2(1.4408) 316 SUS316
2 Liner 1EPDM/PTFE - - -Silicone/PTFE - - -
3 Disc 1 Stainlesssteel/Stainlesssteelmirrorpolished X2CrNiMo17-12-2(1.4404) 316L SUS316L4 Stem 1 Stainlesssteel X2CrNiMo17-12-2(1.4404) 316L SUS316L5 Loweranti-frictionbearing 1 Zinccoatedsteel+PTFE - - -6 Upperanti-frictionbearing 1 Zinccoatedsteel+PTFE - - -7 Anti-extrusionbush 1 Plastic IXEF50FV - -8 O-ring 1 FKM - - -9 Sealingwasher 1 Plastic IXEF50FV - -
10 Circlips 1 Stainlesssteel X30Cr13(1.4028) 420 SUS420J211 Identificationplate 1 Aluminium ENAW-AL995(ENAW-1050A) - -12 Rivet 2 Alu/stainlesssteel - - -13 LowerO-ring 1 FKM - - -14 UpperO-ring 1 FKM - - -15 Bearing 2 Stainlesssteel X5CrNi18-10(1.4301) 304 SUS30416 Screw 2 Stainlesssteel A2-70 304 SUS304
20 22 2123
17
18
19
15
16
17 Braid 1 Tinnedcopper - - - 18 Anti-extrusionbush 1 Stainlesssteel X5CrNi18-10(1.4301) 304 SUS304 19 Sealingwasher 1 Stainlesssteel X5CrNi18-10(1.4301) 304 SUS304 20 Dischargeanti-staticbraid 1 Tinnedcopper - - - 21 Screw 1 Stainlesssteel A2-70 304 SUS304 22 Stopwasher 1 Stainlesssteel X5CrNi18-10(1.4301) 304 SUS304 23 ATEXidentificationplate 1 Aluminium ENAW-AL995(ENAW-1050A) - -
ATEX special spare parts list
H1
H5
L5
L6
Technical manual Tilis
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Overall dimensions
H1
H2
D1
D2
E
N holes ØR on ØS
ØT
flat P
Square CxC
4
H3
H4
ØU
L1
• 4 Centering lugs Diameter Overall dimensions Iso top according to ISO 5211 Square drive outlet DN NPS E L1 H1 H2 H4 N Ø R Ø S Ø T Ø U N° oC H3 Flat P D1 D2 kg 32 11/4 32 144 129 56 12 4 6,5 50 65 36 F05 11 16 11 31 6,5 2,2 40 11/2 32 144 129 56 12 4 6,5 50 65 36 F05 11 16 11 31 6,5 2,2 50 2 41 158 135 61 12 4 6,5 50 65 36 F05 11 16 11 32 5,5 3 65 21/2 44 174 144 69 12 4 6,5 50 65 36 F05 11 16 11 49,5 11,5 3,4 80 3 44 136 150 88 12 4 6,5 50 65 36 F05 11 16 11 68,5 19 4 100 4 50 165 174 105 12 4 8,5 70 90 56 F07 14 19 14 88,5 26 5,6 125 5 54 193 189 119 12 4 8,5 70 90 56 F07 14 19 14 114,5 36,5 6,6 150 6 54 224 202 130 12 4 8,5 70 90 56 F07 14 19 14 141,5 49 8,5 200 8 58 279 244,5 163 16 4 10,5 102 125 71 F10 17 24 20 193 72 16 250 10 66 331 270 199 16 4 10,5 102 125 71 F10 22 24 26 242,5 92,5 19,8 300 12 76 381 295 234 16 4 12,5 125 150 87 F12 22 29 26 292 113 31,3
Face to face Travel of the disc Weight
Kg
• 2 Centering lugs Diameter Overall dimensions Iso top according to ISO 5211 Square drive outlet DN NPS E L5 L6 H1 H5 H4 N Ø R Ø S Ø T Ø U N° oC H3 Flat P D1 D2 kg 32 11/4 32 106 82 129 55 12 4 6,5 50 65 36 F05 11 16 11 31 6,5 1,7 40 11/2 32 106 82 129 55 12 4 6,5 50 65 36 F05 11 16 11 31 6,5 1,7 50 2 41 121 99 135 72 12 4 6,5 50 65 36 F05 11 16 11 32 5,5 2,6 65 21/2 44 136 117 144 81 12 4 6,5 50 65 36 F05 11 16 11 49,5 11,5 3,1 80 3 44 150 136 150 92 12 4 6,5 50 65 36 F05 11 16 11 68,5 19 3,3 100 4 50 166 167 174 105 12 4 8,5 70 90 56 F07 14 19 14 88,5 26 5,3 125 5 54 132 194 189 126 12 4 8,5 70 90 56 F07 14 19 14 114,5 36,5 6,4 150 6 54 139 225 202 146 12 4 8,5 70 90 56 F07 14 19 14 141,5 49 7,5 200 8 58 164 279 244,5 173 16 4 10,5 102 125 71 F10 17 24 20 193 72 13,5 250 10 66 187 332 270 209 16 4 10,5 102 125 71 F10 22 24 26 242,5 92,5 17,6 300 12 76 166 382 295 238 16 4 12,5 125 150 87 F12 22 29 26 292 113 29,2
Face to face Travel of the disc Weight
Kg
(1)CorpsInox(1.4408),papillonInox(1.4408),manchetteEPDMChaleur(2)CorpsAcier(WCB),papillonInox(1.4408),manchetteEPDMChaleur
L2
• Tapped lugs Diameter Overall dimensions Iso top according to ISO 5211 Square drive outlet DN NPS E L2 H1 H2 H4 N Ø R Ø S Ø T Ø U N° oC H3 Flat P D1 D2 kg 32 11/4 32 146 129 56 12 4 6,5 50 65 36 F05 11 16 11 31 6,5 2,7 40 11/2 32 146 129 56 12 4 6,5 50 65 36 F05 11 16 11 31 6,5 2,7 50 2 41 121 135 61 12 4 6,5 50 65 36 F05 11 16 11 32 5,5 3,3 65 21/2 44 165 144 69 12 4 6,5 50 65 36 F05 11 16 11 49,5 11,5 3,9 80 3 44 179 150 88 12 4 6,5 50 65 36 F05 11 16 11 68,5 19 4,8 100 4 50 206 174 106 12 4 8,5 70 90 56 F07 14 19 14 88,5 26 7,2 125 5 54 238 189 123 12 4 8,5 70 90 56 F07 14 19 14 114,5 36,5 9,7 150 6 54 265 202 149 12 4 8,5 70 90 56 F07 14 19 14 141,5 49 11,2 200 8 58 336 244,5 178 16 4 10,5 102 125 71 F10 17 24 20 193 72 21,6 250 10 66 396 270 211 16 4 10,5 102 125 71 F10 22 24 26 242,5 92,5 28,1 300 12 76 462 295 243 16 4 12,5 125 150 87 F12 22 29 26 292 113 38,2
Face to face Travel of the disc Weight
Kg
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Connecting kit for actuations
DN NPS Iso top of the valve
Iso top of the actuationF03 F04 F05 F07 F10 F12 F14 F16
H1 H2 H1 H2 H1 H2 H1 H2 H1 H2 H1 H2 H1 H2 H1 H232 1 1/4
F05/o11
189
60
189
60
189
60
189
60
209
80
40 1 1/2 189 189 189 189 20950 2 195 195 195 195 21565 2 1/2 204 204 204 204 22480 3 210 210 210 210 230
100 4F07/o14
234 23460
23460
254 254
80
25480125 5 249 249 249 269 269 269
150 6 262 262 262 282 282 282200 8 F10/o17 324,5
80324,5
80324,5
80324,5 334,5
90334,5
90250 10 F10/o22 350 350 350 350 360 360300 12 F12/o22 375 385 90 385 90 385 385
DN NPS Iso top of the valve
Exceeding length of the shaft H3Kit o9 o11 o14 o17 o22 o27 o36 o46
32 1 1/4
F05/o11 7 9 12 15 20 2540 1 1/2
50 265 2 1/2
80 3100 4
F07/o14 9 12 15 20 25 34
125 5
150 6
200 8 F10/o17 9 12 15 20 25 34
250 10 F10/o22 12 15 20 25 34
300 12 F12/o22 12 15 20 25 34 44
F03F04F05F07F10F04F05F07F10F12F14F05F07F10F12F14F05F07F10F12F14F07F10F12F14F16
N° N øR øSF03 4 5,5 36
F04 4 5,5 42
F05 4 6,5 50
F07 4 8,5 70
F10 4 10,5 102
F12 4 12,5 125
F14 4 17 140
F16 4 22 165
We recommend direct mounting of the actuation, otherwise see table below.
Reminder of the iso top dimen-sions EN ISO 5211 (see also theoveralldimensions).
Otherspecialexecutionsonrequest:actuatedbyparsquaredriveandflat according to EN ISO 5211 ,subjectedtotechnicalfeasibility.
Technical manual Tilis
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Actuations Find below the different standard assembly combinations.Foranyotherinformation,pleaseaskourtechnicalDepartment.
HAND LEVERPNEUMATIC ACTUATOR
ELECTRIC ACTUATOR
•1or2mechanicallimitswitch
For other options, please consult us.
•Switchbox: .mechanical .inductiveinductive+solenoidvalve.mécanical+solenoidvalve
•Inductivelimitswitch
•Positioners(1)
•Remotecontrol+ emergencyhandwheel
•Auma
•Belimo
•Rotork
•Notchedhandleverpolyamide(PCX)
GEAR BOX
•Manualgearboxincastiron
•Adjustableductileironhandlever(PRF)
•Notchedductileironhandlever(PCF)
ASS
EMBL
Y LE
VEL
1A
SSEM
BLY
LEV
EL 2
(1) Pneumatic actuator only
•Socla
•Socla •Bernard
Connecting flanges
Technical manual Tilis
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The Tilis butterfly valve can be mounted with the following connections (other types on request) :
4 :possiblemountingl :possiblemountingwithre-machining :impossiblemounting
ASME/ANSI B16.5
Class 300
EN 1092-1 & EN 1092-2 JIS B2238 & JIS B2239ASME/ANSI B16.1
Class 125
ASME/ANSI B16.5
Class 150
BS10 DN NPS PN6 PN10 PN16 PN25 PN40 Table D Table E 5K 10K 16K 32 11/4 4 4 4 4 4 4 4 l 4 4 4 4 4
40 1 1/2 4 4 4 4 4 4 4 l 4 4 4 4 4
50 2 4 4 4 4 4 4 4 l 4 4 l 4 l
65 21/2 4 4 4 l l 4 4 l l l 4 4 l
80 3 4 4 4 4 4 l l l 4 4 4 l l
100 4 4 4 4 l l 4 4 l 4 l l l l
125 5 4 4 4 l l 4 4 l 4 4 4 4 l
150 6 4 4 4 l l 4 4 l 4 l 4 l
200 8 4 4 4 l l 4 4 4 4 4 l l
250 10 4 4 4 l l 4 4 l 4 4 4 l
300 12 4 4 4 l l 4 4 4 4 4
• 2 Centering lugs, stainlesssteelGX5CrNi19-11-2(1.4408)ASME/ANSI
B16.5Class 300
EN 1092-1 & EN 1092-2 JIS B2238 & JIS B2239ASME/ANSI B16.1
Class 125
ASME/ANSI B16.5
Class 150
BS10 DN NPS PN6 PN10 PN16 PN25 PN40 Table D Table E 5K 10K 16K 32 11/4 4 4 4 4 4 4 4 4 4 4 4 4 4
40 1 1/2 4 4 4 4 4 4 4 l 4 4 4 4 4
50 2 4 4 4 4 4 4 4 l 4 4 4 4 65 21/2 4 4 4 l l 4 4 l 4 4 4 4 l
80 3 4 4 4 4 4 4 4 4 4 4 4 l 4
100 4 4 4 4 4 4 4 4 4 4 4 l 4 4
125 5 4 4 4 4 4 4 4 4 4 4 4 4 4
150 6 4 4 4 4 4 4 4 4 4 4 4 4 l
200 8 4 4 4 4 4 4 4 4 4 4 4 4
250 10 4 4 4 4 4 4 4 4 4 4 4 4
300 12 4 4 4 4 4 4 4 4 4 4
• Tapped lugs, ductileironENGJS400-15(JS1030)andstainlesssteelGX5CrNi19-11-2(1.4408)ASME/ANSI
B16.5Class 300
EN 1092-1 & EN 1092-2 JIS B2238 & JIS B2239ASME/ANSI B16.1
Class 125
ASME/ANSI B16.5
Class 150
BS10 DN NPS PN6 PN10 PN16 PN25 PN40 Table D Table E 5K 10K 16K 32 11/4 4 4 4 4 4 4 4 4 4 4 4 4 4
40 1 1/2 4 4 4 4 4 4 4 4 4 4 4 4 4
50 2 4 4 4 4 4 4 4 4 4 4 4
65 21/2 4 4 4 4 4 4 4 4 4
80 3 4 4 4 4 4 4 4 4 4 4 4
100 4 4 4 4 4 4 4 4 4 4
125 5 4 4 4 4 4 4 4 4 4
150 6 4 4 4 4 4 4 4 4 4
200 8 4 4 4 4 4 4 4 4 4 4 4
250 10 4 4 4 4 4 4 4 4 4
300 12 4 4 4 4 4 4 4 4
• End of line mounting and downstream removingThe end of line mounting and thedownstream removing, at ambienttemperature, of the Tilis butterflyvalve is limited to thepressuremen-tioned on page 9 according to thePEDdirective97/23/CE.
Thesemountingsareonlypossibleonbodieswithtappedlugs.
(1)Possiblemountingifthebutterflyvalveisinclinedat22,5°
Downstreamremoving
Endoflinemounting
• 4 Centering lugs ductileironENGJS400-15(JS1030)
(1) (1)
Attention : the body of the Tilis butterfly valve is not a multi-connection body (connection to many flanges of differents sizes). Generally, every connection relates to a different reference of finished products.
Technical manual Tilis
uktilis - Updated 24/05/20118
Normalisation • Design : AccordingtoEN593andmarkingaccordingtoEN19
• European Directives : OurbutterflyvalvesTilisareinaccordancetothesafetyrequirementsofthefollowingdirectives.:
Directive94/9/CE: ATEX (EXplosiveATmospheres)-optional for tilis butterfly valveThis directive is only applicable for the following atmospheric conditions : -20°C < T < +60°C ; 0,8 bar ≤ P ≤ 1,2 bar.In this risk analysis, the fluid which passes through the valve is not taken into account. It is under the responsibility of the user to take into conside-ration the risks generated by the fluid like : heating of the surface of the valve, internal chocks generated by granulates, wave of chocks due to the installation (water hammering), or the risks due to foreign bodies which are inside the installation.Classification of the bare shaft valve : The marking of the bare shaft valve is : II 2 DG.Classification of the set valve + actuation : • Valve with a hand lever : The use of hand levers produced by Socla within an ATEX area do not represent additional risks. The valve with a hand lever is in confor-mity to the marking : I I 2 DG.• Valve with other actuations :The classification of the valve + actuation supplied by Socla is similar to the lowest classification of the components which composed the assembly. No additional marking will be used to indicate the classification of the assembly.If only one component of the assembly set is not market with ATEX label, therefore the complete assembly set is not conformed to ATEX directive.The classification of the equipment allows its use in a determinate area; a use in another area is under the responsibility of the user.
MachineryDirective2006/42/CE: MachineryDirectiveInitsAppendixIitsetsacertainnumberofEssentialHealthandSafetyRequirementswhichmustbemet.Itappliestomotorisedbutterflyvalves,(withelectric,pneumaticorhydraulicactuators).AccordingtothisDirective,thesesetsare“PartlyCompletedMachineries”designedforbeingintegratedintoamachine.“PartlyCompletedMachinery”meansanassemblywhichisalmostmachinerybutwhichcannotinitselfperformaspecificapplication.Adrivesystemispartlycompletedmachinery.Partlycompletedmachineryisonlyintendedtobeincorporatedintoorassembledwithothermachi-neryorotherpartlycompletedmachineryorequipment,therebyformingmachinerytowhichthisDirectiveapplies.
An instruction notice specifyingtheinstallationcharacteristicsandthecommissionofthe Tilis isaddedtoeveryproductwhentheATEXversionisspecified;Itisavailableonourwebsite www.socla.com oronrequestbyoursalesdepartment.
Directive97/23/CE: EquipementssouspressionPED (PressureEquipmentDirective)Applies to the design, manufacturing and the assessment of the conformity of pressure equipment, the maximum allowable pressure of which is 0.5 bar. Pressure equipment for water supply, distribution, and disposal of water is excluded. Depending on the type of pressure equipment, maximum allowable temperature (PS), DN, physical nature of the fluid (liquid, gas or vapour) and the degree of danger of the fluid (group1/2)*, the directive classifies this same equipment into different categories (article 3.3, I, II, III, IV), required for the assessment of conformity with CE marking. The equipment defined in article 3.3 of the directive must not bear the CE marking. (*) Group 1 : hazardous fluids (directive 67/548/EEC) / explosive / highly flammable /easily flammable / flammable / very toxic / toxic / com-
bustion agents. Group 2 : all other fluids
Important notice : the indicated pressure for the different categories of fluids (L1/L2/G1/G2) is under no condition a guarantee of use. Therefore, it is essential to validate the use of products under given operating conditions. Socla is not responsible for alteration of the products to working condi-tions not previously specified by the customer. In order to facilitate your choice regarding these new regulatory requirements, Socla has put the necessary information concerning products with CE marking, specification sheets and product identification plates at your disposal in the price list (+ see additional explanations on the detachable slip). In addition, the operating instructions are available on our web site www.socla.com or by simple request from our sales department.
• Iso top connection for actuations : AccordingtoENISO5211
• Face to face :Accordingto 558-1series20 ISO5752series20 API609table2
• Connecting flanges : seeonpage7Accordingto EN1092-1andEN1092-2 ASME/ANSIB16.5 BS10-dandBS10-e JISB2238andJISB2239
• Tests : AccordingtoEN12266-1 Resistanceandtightnessofthebody:testP11(1,5xallowableoperatingpressure) Tightnessoftheseat:testP12rateA(1,1xallowableoperatingpressure)
AccordingtoEN12266-2 Anti-staticdesign:testF21
Technical manual Tilis
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Pressure DIRECTIVE 97/23/CE Equipments under pressure.Productsmanufacturedinconformitywiththerequirementsofthedirective,accordingtopressure,DNandfluid(seeontheprecedentpage).
Pressure/temperaturediagram
PS : Maximum allowable pressure (in bar) according to Directive 97/23/CEPFA : Allowable operating pressure (in bar) for supply, distribution and disposal of water.
Torque values
DN 32/40 50 65 80 100 125 150 200 250 300
Torques for water - Nm 23 50 61 70 120 130 165 350 410 650
NOTE:Applications:liquidsOneactuationpermonth.Torquevalueafter10actuationsPS10uptoDN150,PS6forDN200to300,
Pressurein
bar
Temperaturein°C
DN32 to 150
DN200 to 300
Silicone / PTFEEPDM
/ PTFE
LINERS DN mm Cat. MONTAGE PFAPS
L1 L2 G1 G2
EPDM/PTFE,Silicone/PTFE
32to100 IFlanges 10 10 10 10 10
Endofline 6 6 6 6
125 & 150 IIFlanges 10 10 10 10 10
Endofline 6 6 6 6
200to300 IIFlanges 6 6 6 6 6
Endofline 4 4 4 4
Technical manual Tilis
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Flow rate (Kv)
OPENING STAGES
DN
0ϒ 10ϒ 30ϒ20ϒ 60ϒ 70ϒ50ϒ40ϒ 90ϒ80ϒ
Kv
8
65
4
32.5
2
1.5
10
1
100
15
20
2530
40
5060
80
800
600500
400
300250
200
150
1000
10000
1500
2000
25003000
4000
50006000
8000
8000
60005000
4000
30002500
2000
1500
10000
1000
150
200
250300
400
500600
800
80
6050
40
3025
20
15
100
10
4
56
8
1500
2000
25003000
4000
GALLON/MIN M3/H
125
200
250
300
65
50
100
80
150
32/40
OPENING STAGE - Stainless steel disc
DN 10° 20° 30° 40° 50° 60° 70° 80° 90° 32/40 - - - 5 12 25 40 56 62 50 - - 1 8 18 33 54 71 79 65 - - 6 19 41 76 118 158 174 80 - 3 18 43 79 138 211 252 275 100 - 15 38 83 154 253 368 458 496 125 - 20 61 134 249 399 599 792 883 150 5 37 100 200 374 600 863 1109 1212 200 15 76 200 399 680 1099 1666 2196 2500 250 40 150 333 621 1084 1765 2652 3517 3948 300 60 219 500 989 1736 2770 4097 5118 5635
Kv = volume of water in m3/h through a valve at a preset opening stage and under a head loss of 1 bar.
Thebutterflyvalve isnotthebestproductforregula-tingNevertheless,theTilisbutterflyvalvecanbeusedtoregulatebyanopeningstagebetween30°and90°.A regulation in the opening stage lower than 30° isnotadvisablebecauseofoverspeed,cavitationeffect,whichcoulddamageprematurelythevalve.
Themaximumflowvelocityofthefluidthroughthevalvemustnotexceed:-3m/sforliquidfluids.Between3and5m/s,theuseoftheTilisbutterflyvalveispossible,butthephenomenaofcavitation,noise,vibrationandwaterhammeringincrease.-20m/sforgas.Between20and25m/s,theuseoftheTilisbutterflyvalveispossible,butthephenomenaofcavitation,noise,vibrationandwaterhammeringincrease.-2m/sforDN900to1200-forgasandandpulverulentorpastefluids:pleaseconsultus.
Technical manual Tilis
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DEBIT M3/HFLOW
GALLON/MIN
PSI
M/CE
100
DN
1 3 4 5 10 15
102 3 4 5
20
30
40
60
80
1.7.2 .3 .4 .5
6 7 8
6 7 81.5
2
.6 .8.15P
10
1000
150
200
250300
400
500600
800
10000
2000
3000
4000
6000
100
80
60
40
150
200
300
400
1000
1500
2000
3000
4000
6000
10000
20000
30000
40000
25000
15000
8000
600
800
5000
2500
8000
5000
2500
1500
M/WC
32-4050
65
80
100
125
150
200
250
300
Head loss diagram (∆p)
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Type of flange The Tilis butterfly valve has been desi-gned tobemountedonnormal standardflanges.Onlystandardflangestype11,21and 34 according to EN 1092 are quitecompatible.
Forothertypesofflanges,refertothetablebelow.Nonappropriateconnectionswillcancelourguarantee.
NOTE :The use of expansion seals, as well as the use of elastomer coated flanges, between the flange and the valve are strictly forbidden.
ØA1
ØB
ØA0 ØA2
DN Ø A0 Ø A1 mini Ø A2 maxi Ø B mini32 1 1/4 43 33 51 8040 1 1/2 43 33 51 8050 2 50 36 59 9065 2 1/2 65 54 74 11080 3 80 73 88 128
100 4 100 93 116 148125 5 125 119 143 178150 6 150 146 166 202200 8 200 196 224 258250 10 250 246 280 312300 12 300 296 329 365
Tag / traceability
Rep Description1 Nameofthevalve2 Reference3 Materialofthedisc4 Materialoftheliner5 PressurePSbetweenflangesL1/L2(liquid)6 PressurePSbetweenflangesG1/G2(gas)7 PressurePSendflangeL1/L2(liquid)8 PressurePFAwater20°C9 PressurePSendflangeG2(gas)
10 Numberofmanufacturingorder11 NotifiedBodyNumberfortheDirectivePED97/23/CE12 Manufacturingdate13 Connectingflanges14 Limitofuse1516
ApprovalinformationzoneMarkingrelatingtotheDirectiveATEX94/9/CE
uktilis - Updated 24/05/2011 13
Technical manual Tilis
Bolts and nuts Note :Wedonotsupplyboltsandnuts.
DN NPS a e
EN1092PN6
EN1092PN10
EN1092PN16
EN1092PN25
ASME/ANSIB16.5Class 150
*NbrodsorNbscrew
ØV c
*NbrodsorNbscrew
ØV c
*NbrodsorNbscrew
ØV c
*NbrodsorNbscrew
ØV c
*NbrodsorNbscrew
ØV UNC** c
32/40 11/2 32 14 4 M12 18 4 M16 24 4 M16 24 4 M16 24 4 1/2» 18
50 2 41 18 4 M12 18 4 M16 24 4 M16 24 4 M16 24 4 5/8» 24
65 21/2 44 20 4 M12 18 4 M16 24 4 M16 24 8 M16 24 4 5/8» 24
80 3 44 20 4 M16 24 8 M16 24 8 M16 24 8 M16 24 4 5/8» 24
100 4 50 24 4 M16 24 8 M16 24 8 M16 24 8 M20 26 8 5/8» 24
125 5 54 26 8 M16 24 8 M16 24 8 M16 24 8 M24 32 8 3/4» 26
150 6 54 26 8 M16 24 8 M20 26 8 M20 26 8 M24 32 8 3/4» 26
200 8 58 28 8 M16 24 8 M20 26 12 M20 26 12 M24 32 8 3/4» 26
250 10 66 32 12 M16 24 12 M20 26 12 M24 32 12 M27 32 12 7/8» 26
300 12 76 36 12 M20 26 12 M20 26 12 M24 32 16 M27 32 12 7/8» 26
DN NPS a e
BS10-d BS10-e JIS2238&JIS22395K
JIS2238&JIS223910K
JIS2238&JIS223916K
*NbrodsorNbscrew
ØVUNC c
*NbrodsorNbscrew
ØVUNC c
*NbrodsorNbscrew
ØV c
*NbrodsorNbscrew
ØV c
*NbrodsorNbscrew
ØV c
32/40 11/2 32 14 4 1/2» 18 4 1/2» 18 4 M12 18 4 M16 24 4 M16 24
50 2 41 18 4 5/8» 24 4 5/8» 24 4 M12 18 4 M16 24 8 M16 24
65 21/2 44 20 4 5/8» 24 4 5/8» 24 4 M12 18 4 M16 24 8 M16 24
80 3 44 20 4 5/8» 24 4 5/8» 24 4 M16 24 8 M16 24 8 M20 26
100 4 50 24 4 5/8» 24 8 5/8» 24 8 M16 24 8 M16 24 8 M20 26
125 5 54 26 8 5/8» 24 8 5/8» 24 8 M16 24 8 M20 26 8 M22 26
150 6 54 26 8 5/8» 24 8 3/4» 26 8 M16 24 8 M20 26 12 M22 26
200 8 58 28 8 5/8» 24 8 3/4» 26 8 M20 26 12 M20 26 12 M22 26
250 10 66 32 8 3/4» 26 12 3/4» 26 12 M20 26 12 M22 26 12 M24 32
300 12 76 36 12 3/4» 26 12 7/8» 26 12 M20 26 16 M22 26 16 M24 32
* WAFER TYPE BODY:Assembly by rods : number of nuts and washer = 2 x Number of rods (above)Assembly by bolts : Number of nuts = Number of screws (above) and number of washer = 2 x Number of nuts
* LUG TYPE BODY :Assembly by screws : Number of screw per face (above) and number of washer is the same
** ASME / ANSI B16.5 Class 150 : ØV UNC threading in inch ; for metric threading, please consult us.
Technical manual Tilis
uktilis - Updated 24/05/201114
Bolts and nuts For wafer type body ; assembly by rods :
L1 = a + 2(b+c)L1 = minimumlengthofrodsa = widthofthebutterflyvalveb = thicknessoftheflange(customer)c = thicknessofwasher+thicknessofnut+exceedinglengthoftherod.
c b a b c
L1
ØV
For wafer type body ; assembly by bolts :
L2 = a + 2b + c + jL2 = minimumlengthofrodsa = widthofthebutterflyvalveb = thicknessoftheflange(customer)c = thicknessofwasher+thicknessofnut+exceedinglengthoftherodj = thicknessofwasher
L2
j b a b c
ØV
For lug type body ; assembly by screws :
L3 ≤ b + e + j avec L4 ≥ L3 - (b + j)L3 = maximumlengthunderheadofscrewL4 = minimumlengthofthethreadingofthescrewa = widthofthebutterflyvalveb = thicknessoftheflange(customer)e = maxidepthofscrewj = thicknessofwasher
L4L3
j e b
ØV
Technical manual Tilis
uktilis - Updated 24/05/2011 15
Soclacanacceptnoresponsibilityforpossibleerrorsincatalogue,brochuresandotherprintedmaterial.Soclareservetherighttoalteritsproductswithoutnotice.Thisalsoappliestoproductsalreadyagreed.Alltrademarksinthismaterialarethepropertyoftherespectivecompanies.
Installation • General remarks :Forsafetyreasons,theinstallationmusttakeplaceunder the supervision of authorisedpeople takingaccountoflocalsafetyinstructionsandadvice.Thehandlingofbutterflyvalvesandtheircontrolsmust be done by staff trained in all technicalaspectsoftheiroperation.Before installation the pipes must be depressu-risedandpurged (emptyof its fluid) inorder toavoidanydangertotheoperator.Thepipeworkmustbecorrectlyalignedso thatnoextrastressisexertedonthevalvecasing.InATEXzone,checkthatthepipesareconnectedtotheearth.Donotuseinsulatingpipes(PVC....)
Check the compatibility of the connection flangesagainsttheoperatingpressure:thePNnumberoftheflangesmustbegreaterorequaltotheope-ratingpressure.Thevalveisamachinedpieceofequipmentandmustnotbeusedtopriseaparttheflanges.An instruction notice specifying the installation characteristics and the commission of the Tilis is added to every product when the ATEX version is specified;. It is available on our web site www.socla.com or on request by our sales department.
• Installation conditions :It is recommended that thedistancesmentionedbelow be respected in order to prolong the lifetimeofthevalve.
Mounting the valve close to pipework junctionsplaces it in turbulent zones which increase itswear.
5-6
DN
1 DN
DN
2-3
DN
DN
1 DN
DN
2-3
DN
1 DN
DN
2-3
DN
DN
1 DN
DN
Socla sas365ruedulieutenantPutier71530VIREYLEGRANDPostaladdress:BP1027371107CHALONSURSAONECedex
Tel:33385974252Fax:33385979742http://www.socla.come-mail:[email protected]