The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons...

25
w e support your innovation The The Shape Shape Memory Memory Alloy Alloy Business Area Business Area for for Industrial Industrial Applicatons Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera [email protected]

Transcript of The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons...

Page 1: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

TheThe ShapeShape MemoryMemory AlloyAlloyBusiness AreaBusiness Area

forfor IndustrialIndustrial ApplicatonsApplicatons

SAES Getters SpA

Contact Ing Francesco Buterafrancesco_buterasaes-groupcom

w e support your innovat ion

Temperature

∆R [Ω ]∆l [mm]

Mf Ms As Af

Heating

Cooling

Austenitic phase

Martensitic phase

Thermalhysteresis

Tamb

SM spring in austenite

SM spring in martensite

Shape memory alloys (SMA) if thermallystimulated by external heat or internal electricalcurrent flow (Joule effect) exhibit a reversiblethermoelastic martensite transformation with amacroscopic shape change

SMASMA ShapeShape MemoryMemory AlloysAlloys

Click in to play the movie

w e support your innovat ion

Caratteristica di Superelasticitagrave

Abilitagrave nel ldquorecuperordquo elastico digrandi deformazioni

SMASMA SuperelasticSuperelastic alloysalloys

w e support your innovat ion

Martensite

0 20 40 60 80 100

0

02

04

06

08

1

AfMs

AsMf

Riscaldam

en to

T [degC]

Raf

fred

dam

ento

-100 -80 -60 -40 -20

Tamb

CICLO ISTERESI

ShapeShape MemoryMemory ampamp SuperelasticSuperelastic effecteffect

w e support your innovat ion

Stress

Cool

HeatTwo-Way Memory

(thermal)

Superelasticity(isothermal)

One-Way Memory

ShapeShape MemoryMemory EffectsEffects

w e support your innovat ion

Heating

Cooling

MartensiticStructure

AusteniticStructure

MicropicturesMicropictures ofof martensiticmartensitictransformationtransformation

w e support your innovat ion

SMA Industrial Business AreaSMA Industrial Business AreaThe missionThe mission

Since Jan 08 Saes has been the worldwide leader in supplyingSMA alloys for medical applications

The Shape Memory Alloy (SMA) Industrial BA mission is todevelop manufacture and market TiNi components (egwires springshellip) ldquotrainedrdquo for industrial applications with100 quality controlled

The BA targets to become market leader in the supply of SMAcomponents for large volume industrial applications in 2008

w e support your innovat ion

Shape Memory AlloysShape Memory Alloysfor innovative microfor innovative micro--actuatorsactuators

Few centimeter of shape memory wirecan replace bulky electromagnetic actuators

CurrentEM actuator

Shape memory actuator

Main advantages

bull Compactness and flexibilitybull Reduced costsbull Direct linear or angular movementbull High reliabilitybull Noiseless operationbull Work in ldquoharsh environmentrdquobull No EMI

Shape memory ElectromagneticActuation stroke 4 - 6 mm 6 - 8 mmActuation Force 60 N 35 NActuation time lt 02 s lt 05 sOperating temperature -30 degC divide + 80degC -30 degC divide + 80degCLife cycles gt 200000 gt 50000Actuator volume 1 cm3 60 cm3

Actuator weight 1 g 75 gOperating voltage 12 V DC 12 V DC

Linear actuator (typ performances)

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 2: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Temperature

∆R [Ω ]∆l [mm]

Mf Ms As Af

Heating

Cooling

Austenitic phase

Martensitic phase

Thermalhysteresis

Tamb

SM spring in austenite

SM spring in martensite

Shape memory alloys (SMA) if thermallystimulated by external heat or internal electricalcurrent flow (Joule effect) exhibit a reversiblethermoelastic martensite transformation with amacroscopic shape change

SMASMA ShapeShape MemoryMemory AlloysAlloys

Click in to play the movie

w e support your innovat ion

Caratteristica di Superelasticitagrave

Abilitagrave nel ldquorecuperordquo elastico digrandi deformazioni

SMASMA SuperelasticSuperelastic alloysalloys

w e support your innovat ion

Martensite

0 20 40 60 80 100

0

02

04

06

08

1

AfMs

AsMf

Riscaldam

en to

T [degC]

Raf

fred

dam

ento

-100 -80 -60 -40 -20

Tamb

CICLO ISTERESI

ShapeShape MemoryMemory ampamp SuperelasticSuperelastic effecteffect

w e support your innovat ion

Stress

Cool

HeatTwo-Way Memory

(thermal)

Superelasticity(isothermal)

One-Way Memory

ShapeShape MemoryMemory EffectsEffects

w e support your innovat ion

Heating

Cooling

MartensiticStructure

AusteniticStructure

MicropicturesMicropictures ofof martensiticmartensitictransformationtransformation

w e support your innovat ion

SMA Industrial Business AreaSMA Industrial Business AreaThe missionThe mission

Since Jan 08 Saes has been the worldwide leader in supplyingSMA alloys for medical applications

The Shape Memory Alloy (SMA) Industrial BA mission is todevelop manufacture and market TiNi components (egwires springshellip) ldquotrainedrdquo for industrial applications with100 quality controlled

The BA targets to become market leader in the supply of SMAcomponents for large volume industrial applications in 2008

w e support your innovat ion

Shape Memory AlloysShape Memory Alloysfor innovative microfor innovative micro--actuatorsactuators

Few centimeter of shape memory wirecan replace bulky electromagnetic actuators

CurrentEM actuator

Shape memory actuator

Main advantages

bull Compactness and flexibilitybull Reduced costsbull Direct linear or angular movementbull High reliabilitybull Noiseless operationbull Work in ldquoharsh environmentrdquobull No EMI

Shape memory ElectromagneticActuation stroke 4 - 6 mm 6 - 8 mmActuation Force 60 N 35 NActuation time lt 02 s lt 05 sOperating temperature -30 degC divide + 80degC -30 degC divide + 80degCLife cycles gt 200000 gt 50000Actuator volume 1 cm3 60 cm3

Actuator weight 1 g 75 gOperating voltage 12 V DC 12 V DC

Linear actuator (typ performances)

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 3: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Caratteristica di Superelasticitagrave

Abilitagrave nel ldquorecuperordquo elastico digrandi deformazioni

SMASMA SuperelasticSuperelastic alloysalloys

w e support your innovat ion

Martensite

0 20 40 60 80 100

0

02

04

06

08

1

AfMs

AsMf

Riscaldam

en to

T [degC]

Raf

fred

dam

ento

-100 -80 -60 -40 -20

Tamb

CICLO ISTERESI

ShapeShape MemoryMemory ampamp SuperelasticSuperelastic effecteffect

w e support your innovat ion

Stress

Cool

HeatTwo-Way Memory

(thermal)

Superelasticity(isothermal)

One-Way Memory

ShapeShape MemoryMemory EffectsEffects

w e support your innovat ion

Heating

Cooling

MartensiticStructure

AusteniticStructure

MicropicturesMicropictures ofof martensiticmartensitictransformationtransformation

w e support your innovat ion

SMA Industrial Business AreaSMA Industrial Business AreaThe missionThe mission

Since Jan 08 Saes has been the worldwide leader in supplyingSMA alloys for medical applications

The Shape Memory Alloy (SMA) Industrial BA mission is todevelop manufacture and market TiNi components (egwires springshellip) ldquotrainedrdquo for industrial applications with100 quality controlled

The BA targets to become market leader in the supply of SMAcomponents for large volume industrial applications in 2008

w e support your innovat ion

Shape Memory AlloysShape Memory Alloysfor innovative microfor innovative micro--actuatorsactuators

Few centimeter of shape memory wirecan replace bulky electromagnetic actuators

CurrentEM actuator

Shape memory actuator

Main advantages

bull Compactness and flexibilitybull Reduced costsbull Direct linear or angular movementbull High reliabilitybull Noiseless operationbull Work in ldquoharsh environmentrdquobull No EMI

Shape memory ElectromagneticActuation stroke 4 - 6 mm 6 - 8 mmActuation Force 60 N 35 NActuation time lt 02 s lt 05 sOperating temperature -30 degC divide + 80degC -30 degC divide + 80degCLife cycles gt 200000 gt 50000Actuator volume 1 cm3 60 cm3

Actuator weight 1 g 75 gOperating voltage 12 V DC 12 V DC

Linear actuator (typ performances)

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 4: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Martensite

0 20 40 60 80 100

0

02

04

06

08

1

AfMs

AsMf

Riscaldam

en to

T [degC]

Raf

fred

dam

ento

-100 -80 -60 -40 -20

Tamb

CICLO ISTERESI

ShapeShape MemoryMemory ampamp SuperelasticSuperelastic effecteffect

w e support your innovat ion

Stress

Cool

HeatTwo-Way Memory

(thermal)

Superelasticity(isothermal)

One-Way Memory

ShapeShape MemoryMemory EffectsEffects

w e support your innovat ion

Heating

Cooling

MartensiticStructure

AusteniticStructure

MicropicturesMicropictures ofof martensiticmartensitictransformationtransformation

w e support your innovat ion

SMA Industrial Business AreaSMA Industrial Business AreaThe missionThe mission

Since Jan 08 Saes has been the worldwide leader in supplyingSMA alloys for medical applications

The Shape Memory Alloy (SMA) Industrial BA mission is todevelop manufacture and market TiNi components (egwires springshellip) ldquotrainedrdquo for industrial applications with100 quality controlled

The BA targets to become market leader in the supply of SMAcomponents for large volume industrial applications in 2008

w e support your innovat ion

Shape Memory AlloysShape Memory Alloysfor innovative microfor innovative micro--actuatorsactuators

Few centimeter of shape memory wirecan replace bulky electromagnetic actuators

CurrentEM actuator

Shape memory actuator

Main advantages

bull Compactness and flexibilitybull Reduced costsbull Direct linear or angular movementbull High reliabilitybull Noiseless operationbull Work in ldquoharsh environmentrdquobull No EMI

Shape memory ElectromagneticActuation stroke 4 - 6 mm 6 - 8 mmActuation Force 60 N 35 NActuation time lt 02 s lt 05 sOperating temperature -30 degC divide + 80degC -30 degC divide + 80degCLife cycles gt 200000 gt 50000Actuator volume 1 cm3 60 cm3

Actuator weight 1 g 75 gOperating voltage 12 V DC 12 V DC

Linear actuator (typ performances)

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 5: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Stress

Cool

HeatTwo-Way Memory

(thermal)

Superelasticity(isothermal)

One-Way Memory

ShapeShape MemoryMemory EffectsEffects

w e support your innovat ion

Heating

Cooling

MartensiticStructure

AusteniticStructure

MicropicturesMicropictures ofof martensiticmartensitictransformationtransformation

w e support your innovat ion

SMA Industrial Business AreaSMA Industrial Business AreaThe missionThe mission

Since Jan 08 Saes has been the worldwide leader in supplyingSMA alloys for medical applications

The Shape Memory Alloy (SMA) Industrial BA mission is todevelop manufacture and market TiNi components (egwires springshellip) ldquotrainedrdquo for industrial applications with100 quality controlled

The BA targets to become market leader in the supply of SMAcomponents for large volume industrial applications in 2008

w e support your innovat ion

Shape Memory AlloysShape Memory Alloysfor innovative microfor innovative micro--actuatorsactuators

Few centimeter of shape memory wirecan replace bulky electromagnetic actuators

CurrentEM actuator

Shape memory actuator

Main advantages

bull Compactness and flexibilitybull Reduced costsbull Direct linear or angular movementbull High reliabilitybull Noiseless operationbull Work in ldquoharsh environmentrdquobull No EMI

Shape memory ElectromagneticActuation stroke 4 - 6 mm 6 - 8 mmActuation Force 60 N 35 NActuation time lt 02 s lt 05 sOperating temperature -30 degC divide + 80degC -30 degC divide + 80degCLife cycles gt 200000 gt 50000Actuator volume 1 cm3 60 cm3

Actuator weight 1 g 75 gOperating voltage 12 V DC 12 V DC

Linear actuator (typ performances)

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 6: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Heating

Cooling

MartensiticStructure

AusteniticStructure

MicropicturesMicropictures ofof martensiticmartensitictransformationtransformation

w e support your innovat ion

SMA Industrial Business AreaSMA Industrial Business AreaThe missionThe mission

Since Jan 08 Saes has been the worldwide leader in supplyingSMA alloys for medical applications

The Shape Memory Alloy (SMA) Industrial BA mission is todevelop manufacture and market TiNi components (egwires springshellip) ldquotrainedrdquo for industrial applications with100 quality controlled

The BA targets to become market leader in the supply of SMAcomponents for large volume industrial applications in 2008

w e support your innovat ion

Shape Memory AlloysShape Memory Alloysfor innovative microfor innovative micro--actuatorsactuators

Few centimeter of shape memory wirecan replace bulky electromagnetic actuators

CurrentEM actuator

Shape memory actuator

Main advantages

bull Compactness and flexibilitybull Reduced costsbull Direct linear or angular movementbull High reliabilitybull Noiseless operationbull Work in ldquoharsh environmentrdquobull No EMI

Shape memory ElectromagneticActuation stroke 4 - 6 mm 6 - 8 mmActuation Force 60 N 35 NActuation time lt 02 s lt 05 sOperating temperature -30 degC divide + 80degC -30 degC divide + 80degCLife cycles gt 200000 gt 50000Actuator volume 1 cm3 60 cm3

Actuator weight 1 g 75 gOperating voltage 12 V DC 12 V DC

Linear actuator (typ performances)

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 7: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SMA Industrial Business AreaSMA Industrial Business AreaThe missionThe mission

Since Jan 08 Saes has been the worldwide leader in supplyingSMA alloys for medical applications

The Shape Memory Alloy (SMA) Industrial BA mission is todevelop manufacture and market TiNi components (egwires springshellip) ldquotrainedrdquo for industrial applications with100 quality controlled

The BA targets to become market leader in the supply of SMAcomponents for large volume industrial applications in 2008

w e support your innovat ion

Shape Memory AlloysShape Memory Alloysfor innovative microfor innovative micro--actuatorsactuators

Few centimeter of shape memory wirecan replace bulky electromagnetic actuators

CurrentEM actuator

Shape memory actuator

Main advantages

bull Compactness and flexibilitybull Reduced costsbull Direct linear or angular movementbull High reliabilitybull Noiseless operationbull Work in ldquoharsh environmentrdquobull No EMI

Shape memory ElectromagneticActuation stroke 4 - 6 mm 6 - 8 mmActuation Force 60 N 35 NActuation time lt 02 s lt 05 sOperating temperature -30 degC divide + 80degC -30 degC divide + 80degCLife cycles gt 200000 gt 50000Actuator volume 1 cm3 60 cm3

Actuator weight 1 g 75 gOperating voltage 12 V DC 12 V DC

Linear actuator (typ performances)

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 8: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Shape Memory AlloysShape Memory Alloysfor innovative microfor innovative micro--actuatorsactuators

Few centimeter of shape memory wirecan replace bulky electromagnetic actuators

CurrentEM actuator

Shape memory actuator

Main advantages

bull Compactness and flexibilitybull Reduced costsbull Direct linear or angular movementbull High reliabilitybull Noiseless operationbull Work in ldquoharsh environmentrdquobull No EMI

Shape memory ElectromagneticActuation stroke 4 - 6 mm 6 - 8 mmActuation Force 60 N 35 NActuation time lt 02 s lt 05 sOperating temperature -30 degC divide + 80degC -30 degC divide + 80degCLife cycles gt 200000 gt 50000Actuator volume 1 cm3 60 cm3

Actuator weight 1 g 75 gOperating voltage 12 V DC 12 V DC

Linear actuator (typ performances)

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 9: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SaesSaes GroupGroup SMASMA industrialindustrial sitessites

Saes Smart Materials IncNew HartfordAlloy development andmanufacturingWorldwide leader in medical andindustrial semifinished products

- Saes Getters Spa Lainate (IT)(Group Headquarter)Research facilities andcomponents developmentSmarflex pilot line

- Saes Advanced TechnologiesAvezzano (IT)Smartflex manufacturing line

Memory Metalle Gmbh (DE)(50 owned company)Components development in medical andindustrial applications

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 10: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

VerticalVertical integratedintegratedmanufacturingmanufacturing processprocess

uml Hot extrusion (900degC)uml Hot rolling (900degC)uml Cold rollinguml Drawing to wire

Fine wire drawingFinal annealing

Training process Optional process- Crimping- Co-extrusion- shaping

Melting Intermediate processsteps

Final testing

SSM

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 11: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Shape Memory Alloys SAESShape Memory Alloys SAESA unique product offer

uml vertically integrated production (from ingot towire) offering better quality control and productoffering better quality control and productmixmix flexibilityflexibility

uml research and development orientation implyingimplyingdeep and better understanding of material anddeep and better understanding of material andprovideprovide engineeringengineering supportsupport

uml quality system and global presence being abeing abetter assurance for industrialbetter assurance for industrial applicationsapplicationsThe SMA production line in 2008 will be ISO TSqualified

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 12: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SmartFlexreg wire

A new smart solution foryour actuators

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 13: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SmartFlexSmartFlexregreg WiresWiresSMARTFLEXSMARTFLEX

is a 100 quality controlledis a 100 quality controlledSM wire for actuatorsSM wire for actuators

Main characteristics

- Diameter from 20 to 500 microm

- Transformation temperatures 10 ndash 100 degC

- Maximum stroke 50

- Force150MPa from 5 g to 3 Kg

- Lifetime gt 1000000 cycles(under controlled conditions)

- Shaping Coil springs torsion wires

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 14: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SmartFlexSmartFlexregreg -- Some ApplicationsSome Applications

AutomotiveAutomotivebull Latches and closuresbull Mirrorsbull Dashboard actuatorsbull Seats actuatorsbull HVAC actuators

Consumer electronicsConsumer electronicsbull Latch mechanismsbull Flip mechanismsbull Autofocusbull Lens coverbull Shutters

AppliancesAppliancesbull Latches and closuresbull Valvesbull Thermo-actuatorsbull Water mixingbull Dampers

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 15: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Shape Memory Effect for ActuationShape Memory Effect for ActuationI

Fx

AumlxFFxx == oacuteoacutexx AA

0

05

1

15

2

25

3

35

4

45

5

0 1 2 3 4 5 6 7 8

Time [sec]

Dis

plac

emen

t[

]

0

02

04

06

08

1

12

Cur

rent

[A]

Contraction

Elongation

Switch-off Switch-on

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 16: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

0

1

2

3

4

5

6

0 50 100 150 200Temperature degC

Wir

eco

ntra

ctio

n

Smartflex 76

Smartflex 05

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash hysteresyshysteresys curvecurve

The curve shows a typical hysteresys cicle of 05 mm and 76 microm Smartflex wiresIn the Smartflex wire the diameter does not affect the thermo-mechanical characteristics

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 17: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash transformationtransformationtemperaturestemperatures

Hysteresys curve moves towards higher temperaturesby increasing the applied stress in the wire

0

100

200

300

400

500

40 60 80 100 120 140

Temperature [degC]

Stre

ss[M

Pa]

AsAfMsMf

deg

=C

MPadTd 28σ

AsMf

Ms Af

Transformation temperature of a SmartFlex High temperature wire

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 18: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

00 05 10 15 20 25 30 35 40 45 50 55 60

Current (A)

Act

uatio

nTi

me

(s)

050 mm040 mm030 mm020 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 19: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SmartFlexSmartFlexregreg -- Actuation TimeActuation Time

00

02

04

06

08

10

12

14

16

18

20

0 01 02 03 04 05 06 07 08 09 1

Current (A)

Act

uatio

nTi

me

(s)

015 mm010 mm0076 mm0027 mm

Constant load 200Constant load 200 MPaMPaConstant Stroke 35Constant Stroke 35

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 20: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SmartflexSmartflexregreg NiTiNiTi wirewire ndashndash fatiguefatiguebehaviourbehaviour

Life cycles depend on a stress-strain trade-offTo increase the strain in the wire means to decrease the stress

to acheive the same fatigue life

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 21: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SmartFlexSmartFlexregreg 7676 micromicromm -- FatigueFatigue testtestSMARTFLEX wire performs more than 1 million of cycles

at 1 of stroke and 350 MPa of stress

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 22: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

Some Possible Actuation MechanismsSome Possible Actuation Mechanismsof a SMA Tension Wireof a SMA Tension Wire

F

s

F

s

F

s ss

F

FSMA

FWeight

FSMAFSpring

FSMAFWeight

FSMA2

FSMA1

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 23: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

SMASMA PinballPinball

w e support your innovat ion

SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 24: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

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SMASMA PinballPinball ndashndash actuatorsactuators detailsdetails

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance

Page 25: The Shape Memory Alloy Business Area for Industrial ... · Business Area for Industrial Applicatons SAES Getters S.p.A. Contact: Ing. Francesco Butera francesco_butera@saes-group.com.

w e support your innovat ion

ExcellentCorrosion resistance

80 microΩ cm (M) 100 microΩ cm (A)Electrical resistivity

1310degCMelting point

1500 (cold worked) MPaBreaking load

28 divide 41 GPa (Martensite) 83 GPa (Austenite)Elastic modulus

645 gcm3Bulk density

15 - 30degCThermal hysteresis

8 (1 cycle) 6 (102 cycles) 4 (105 cycles)Transformation strain

-200 divide 100degCTransition T

NiTiNiTi physicalphysical propertiesproperties at aat a glanceglance