TECHNICAL REPORT FOR 5000 TPD CEMENT PRODUCTION...

86
TECHNICAL REPORT FOR 5000 TPD CEMENT PRODUCTION LINE Asset List Egypt Project

Transcript of TECHNICAL REPORT FOR 5000 TPD CEMENT PRODUCTION...

TECHNICAL REPORT

FOR

5000 TPD CEMENT PRODUCTION LINE

Asset List

Egypt Project

5000T/D Cement Production Line IRD Swiss Technical Proposal

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CONTENTS

CHAPTER 1 GENERAL DESCRIPTION OF THE PLANT

1.1 Design Capacity

1.2 Fuel

1.3 Altitude above sea-level

1.4 Raw materials

1.5 Description of Process

1.6 Power Supply and Distribution

1.7 Process Control System and Instrumentation

CHAPTER 2 TECHNICAL AND ECONOMIC INDICES

CHAPTER 3 PROJECT SCHEDULE

CHAPTER 4 EQUIPMENT LIST

1. List of Mechanical Equipment

2. Laboratory

3. List of Electrical Equipment and Material

4. List of Process Control System

Annex PROCESS FLOW SHEET

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CHAPTER 1

GENERAL DESCRIPTION OF THE PLANT

1.1 Design Capacity

Cement Production Capacity 5,000t/day (5000 TPD)

Cement Production Capacity 1,500,000t/yearly (1,5 Mio TPA)

1.2 Fuel

The Oil will be as fuel;

1.3 Altitude above sea-level

Less than 600m (Suppositive) 600m

1.4 Raw materials

Raw materials including: Limestone, Clay, and Pyrite etc.

(1) Raw materials Chemical composition: (supposition)

Chemical

Composition

Limestone

(Suppositive)

Clay

(Suppositive)

Pyrite

(Suppositive)

LOSS 39.44 6.10 18.75

SiO2 5.50 66.50 17.00

Al2O3 0.98 17.32 8.15

Fe2O3 0.75 8.50 51.00

CaO 51.00 0.41 1.65

MgO 1.00 0.18 1.25

K2O 0.30 0.00 0.15

Na2O 0.01 0.00 0.08

SO3 0.01 0.00 0.01

Cl 0.009 0.000 0.001

Others 1.00 0.99 1.96

Total 100.00 100.00 100.00

(2) Raw materials proportioning design

Production technique is dry-production process with precalciner. So Clinker design

modules are based upon the following data:

KH = 0.87~0.90 ;

SM = 2.40~2.60 ;

IM = 1.40~1.60 ;

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According to calculation, to meet the above-mentioned modules, the blending of various

materials shall be as following:

On the dry basis:

Limestone:84.46 Clay:14.99%, :0.55%

On the wet basis:

Limestone: %, Clay: %, Iron ore : %

Chemical composition of raw mix and clinker expected:

Composition Raw Mix (%) Clinker (%)

LOSS 34.33 -----

SiO2 14.71 22.40

Al2O3 3.47 5.28

Fe2O3 2.19 3.33

CaO 43.14 65.70

MgO 0.88 1.34

K2O 0.25 0.39

Na2O 0.01 0.01

SO3 0.01 0.01

Cl 0.01 0.01

Others 1 1.53

Total 100.00 100.00

KH 0.89 0.89

SM 2.60 2.60

IM 1.59 1.59

LSF 92.39

HM 2.12

S/A 4.24 4.24

C3S 56.82

C2S 21.30

C3A 8.35

C4AF 10.13

Na2 O eq* 0.27

LIQUID QANTITY at 1400℃

SULFUR / ALKALI ( S/G** )

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E-So3 ( g / 100kg-clinker)

Burnability: Burnability test shall be conducted before starting of technical design.

1.5 Description of plant

1.5.1 Description of process flow

(1) Limestone crushing & storage

One-stage crushing is utilized for limestone, which is dumped to feed hopper by automatic

dump truck from quarry, and conveyed to limestone pre-blending stock pile by belt

conveyor after crushed by hammer crusher.

(2) Clay crushing & conveying

Clay will be sent to the discharging hopper in plant directly by truck from the quarry, then

fed to the crusher by a apron feeder. The crushed clay will be sent to pre-proportioning

station via a belt conveyor.

(3) Clay pre-blending

Clay and Silica sand will be sent to pre-blending stockpile via a belt conveyor. Clay and

Silica sand are stacked in the form of a chevron style by a suspended stacker. Pre-

blended material is taken out by a bridge scrapper reclaimer and sent to the raw material

proportioning station via a belt conveyor. The pure clay as corrective and iron ore is stored

in the stockpile too, they are sent to proportioning station via belt.

(4) Limestone pre-blending & conveying

A circular limestone pre-blending stock pile with 90m rail diameter is adopted, the

effective reserve of which is 50,000t. A rotary jib stacker is used for strata stacking, while a

bridge scraper reclaimer is for reclaiming. The reclaimed limestone is sent to a limestone

proportioning bin by belt conveyor.

(5) Raw material proportioning station

There are four bins for limestone, clay, silica sand and iron ore in the raw material

proportioning station. Four weighing feeder are located under four bins for proportioning.

To prevent iron ore from blocking up, pre-feeder is considered under iron ore bin. Four

materials are proportioned through the weighing feeders according to pre-set ratio.

Proportioned materials are sent to the raw mill via a belt conveyor.

(6) Raw material grinding & exhaust gas treatment.

A vertical roller mill is used as the raw mill. The gas from preheater is used as the heat

source for drying raw materials. Stand-by heat source is oil fuel heat generator. Grinded

materials is taken into a cyclone separator and a E.P. by the heat gas flow, collected raw

meal is sent on to the homogenization silo via a air slides. The gas out of the raw mill is

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dedusted by a EP and the clean air is emitted into the atmosphere. The gas out of the

preheater will enter the conditioning tower directly and be dedusted by a E.P., then the

clean air is emitted into the atmosphere when the vertical roller mill stop running.

(7) Raw meal homogenization silos and kiln feeding system

The raw meal from the raw mill system is transported intoφ22m homo. silos via a bucket

elevator and the top distribution system of raw meal. Aeration systems for blending and

continuous discharging are installed on the bottom of silos. The raw meal from the

blending silos will be transported to the kiln feeding system via a airslide and a bucket

elevator. Before fed into the preheater via a bucket elevator, the raw meal will be weighed.

(8) Burning system

A φ4.8×74m dry process rotary kiln with a 5-stage cyclone preheater and a calciner as

well as a clinker grate cooler will be adopted. The fuel for the burning system will be from

pulverized coal preparation. The cool air is from the cooling fans. The secondary air for the

kiln and the tertiary air for the calciner are from the grate cooler. The access gas from the

grate cooler is dedusted by an E.P. and then emitted to the atmosphere. A water-spray

device for adjusting the gas temperature is installed in the cooler.

(9) Clinker storage & conveying

Φ45m, 50,000tA 1-Φ45m circular silo is applied for clinker storage with effective capacity

of 50,000t. The clinker out of this silo is sent to clinker bin at cement proportioning station

by belt conveyor.

(10) Gypsum crushing

The lumpy gypsum delivered into the plant will be placed in the open area. It will be loaded

to feed bin of gypsum crusher by loader. An apron feeder will send the gypsum uniformly

into a 70t/h impact hammer crusher. The crusher is large in reduction ratio and low in

energy consumption. The permissible feed size is less than 600mm and the product size

is no more than 25mm. The crushed gypsum will be sent to storage by the conveyor.

(11) Cement grinding

2 Roller press plus 2 4.212m cement mills in closed circuits with O-Sepa high efficiency

separator will be used, each with the capacity of 110t/h (at fineness of 3,800cm2/g). The

mill will run 22 h/d.

The clinker and gypsum from the silos will be sent to the bins, from which they will be sent

to the cement mill by constant weigh feeders. The cement out of the mill will be sent to the

high efficiency separator by the elevator. The coarse particle will be returned to the mill

and the fine particle carried by air to the dust collector. The fines collected will be the

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qualified cement, which will enter the cement silo. The dust concentration of air out of dust

collector is no more than 100mg/m3.

(12) Cement storage

6 15m cement silos will be used as the storage, each having the aerating plate, etc. for

homogenization. Two out of 6 will be attached with truck loading telescopes for bulk

loading. The total storage capacity is 42,000t.

(13) Cement packing

Four cement packers, each 150t/h, can pack the daily cement product completely in 12

hours. The packing system is accurate in weighing.

The cement from under the cement silo will be delivered by the air slide to the elevator,

vibrating screen, buffer bin, etc., before being fed into packer. The bagged cement can be

loaded directly or stored in the finished product storage, which can hold 4,900t.

(14) Fuel oil system

The heavy oil will be transported to the plant via oil truck and discharged into the oil pit,

and then pumped into three oil tanks D20×17m. The oil in the oil tanks will be partly

vacuum heated to 60℃ before it can be pumped via recirculation pump into the duplex

high pressure oil pump. The duplex high pressure oil pump will send the oil over the

heating device separately to the metering control system of the preheater burner and the

metering control system of the kiln burner and then to the respective burners.

(15) Compressed air station

An air compressor station will be installed, furnished the drying, oil free and water free

compressed air for consumers in the production line.

(16) Laboratory

The whole plant has one central laboratory. The central laboratory is equipped with

complete equipment for physical test and chemical analysis, and instruments, tools and

chemicals as well as agents. It is responsible for chemical analysis and physical test of

the raw materials, fuel, half-finished products and end product.

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1.5.2 Main Equipment list

Item

No.

Equipment

Specification

Q'ty

Weight

1 Hammer crusher 1 180

Limestone crusher Capacity:1500t/h

Motor power :1000Kw×2

2 Clay crusher Impact crusher 1 53

Capacity:380t/h

Motor power :130Kw×2

3 Limestone stacker Suspended arm type

Capacity:1500t/h

1 110

Motor power :110Kw

4 Limestone Reclaimer Bridge type

Capacity:600t/h

1 184

Motor power:180Kw

5 Clay stacker Suspended arm type 1 60

Capacity:390t/h

Motor power :70Kw

6 Clay Reclaimer Bridge type

Capacity:340t/h

1 90

Motor power:140Kw

7 Vertical Roller mill Vertical Roller mill

Capacity:490t/h

1 640

Inlet size<100mm

outlet size<12%, (0.090mm)

Motor power: 3400Kw

8 Raw mill extraction fan Air volume:660000m3/h 1 57.9

Air pressure: 11KPa

9 Air volume: 1 464

E.P. for preheater 660000m3/h

exhausted gas Outlet

dust content:<60mg/m3

10 Raw meal homo. silo Multi-Fluid-Silo Φ22m 1 5

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11 I. D. fan ( i.e. Preheater Air volume:690000m3/h 1 30.5

high temperature fan ) Air pressure: 8.4KPa

Motor power:2400Kw

13 Preheater & Precalciner Double strings

5-stage preheater with

NDS-precalciner

1 512

14 Kiln & Tertiary air duct Kiln:Φ4.8×74m 1 916

Capacity:5500t/d

Motor power:630Kw

Tertiary air duct: Φ3000mm 1 76

15 Advanced Great cooler Capacity:5000t/d

Max.4500t/d

Great area:102m2

Motor power:250Kw

16 Oil tank 2017m 3

Capacity:11000t

17 Cement mill Roller press

Ball mill 4.213m

2

2

2130

2x220

Capacity:260t/h

18 Loader for truck SZ-2 2

Capacity:60~350t/h

19 Cement packer Eight-spout rotary packer 4 46

Capacity:4100~150t/h

1.5.3 List of storage facility of whole plant

No. Name Specification Capacity(t) Duration(d)

1 Limestone Preblending stock-pile 52000 7

2 Raw meal Silo 1-Φ22×50m 20000 3

3 Clinker 1-Φ45m 49000 11

4 Gypsum Open stockpile 4060m 8000 40

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Silo 1224m 3000 17

5 Cement silo 6-1535 48000 12.1

6 Finished product silo 4580m 4500 1.24

1.6 Power Supply and Distribution

1.6.1 The scope of our supply

The scope of our quotation includes the electric equipment and material for the

technological process area of the plant, including seven electric rooms and the local electric

equipment and material used for the technological process. But the main power station

used for stepping down voltage from supplied voltage to 6.3KV is not included in our

quotation.

1.6.2 Power supply and distribution system

(1) Grade of electric voltage

supplied voltage by user ? KV

high-tension distribution voltage 6.3KV

high-tension motor voltage 6.0KV

low-tension distribution voltage 0.4KV

low-tension motor voltage 0.38KV

DC motor voltage 220V,440V or by DC panel

lighting voltage 380/220V

6KV DC 220V

operational voltage in 6KV distribution system DC 220V

(2) Installed and calculating capacity

Installed capacity for the plant 29500KW

including capacity in limestone quarry 1600KW

including high tension capacity 19790KW

capacity for the plant 20650KW

natural power factor 0.7

power factor after compensation at the 6.3KV

incoming end of the high-tension distribution station >0.9

power consumption 100KwH/T cement

annual power consumption 13000×104KwH

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(3) Power supply

The main power station and its incoming power line are designed and built by client, the

main power station should supply six 6.3 KV power line to the main technological process

area, the use of this six power supply and their power capacity required are showed in the

attached diagram. And one line 6.3KV power supply for the limestone quarry and limestone

crushing area are also needed , this power supplied is connected to the main station or to

the electrical net nearby are decided by client according to the distance between limestone

quarry and the main technological process area.

(4) Distribution system

In the plant, six electrical rooms will be erected. And four of them (limestone crushing

electric room, Raw grinding electrical room, Cooler electrical room and cement grinding

electrical room) have 6KV HV distribution equipment which distribute 6.3KV power to the

HV motors 6.3/0.4KV power transformers and 6.3KV rectifier transformers within the

related area. Each electrical room have one or two 6/0.4KV power transformer and a set of

LV distribution equipment (including MDB & MCC ), supplying 0.4/0.23KV LV power for all

the LV load in the related area .

(5) Electric rooms located in plant

Six electrical rooms will be erected in the main technological process area and one

electrical room will be erected in the limestone quarry and crushing area.

Besides in Limestone crushing electric room, In Raw grinding electrical room, Cooler

electrical room and Cement grinding electrical room, 6KV HV distribution equipment will be

installed, and 6KV manual capacitance compensator will be equipped at the 6KV bus of HV

distribution system to adjust the power factor at the incoming end to be more then 0.9. The

6KV transformers and HV Motors connected to 6KV distribution equipment in the

mentioned electric room above are showed in the attached diagram.

In each electrical room, one or two 6/0.4KV power transformer, LV draw-out type MDB and

MCC,DCS field station (or PLCs) and its I/O moduale cabinet are installed, used to

distribute electricity to and control the technological process in the related aera.

A set of 0.4KV automatic capacitance compensator is equipped at 0.4KV bus of each

transformer, ensuring the power factor there is more than 0.9.

If necessary, some motor starter, speed regulator, special control cabinet are also installed

here.

In each electrical room with HV distribution equipment,The 220V DC nickel-cadmium cell

cabinets will be installed to supply operating power for the HV distribution equipment.

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380/220V 50Hz 800KW

In Cooler electrical room ,a set of 380/220V 50Hz 800KW diesel-electric generator will be

installed to supply emergency power.

The related area of each electric room are divided as follow:

Limestone crush electrical room for:

quarry site, limestone crushing, storage and conveying.

Preblending electrical room for:

limestone conveying,oil storage and conveying,clay and shale crushing and

conveying,preblending and storage,the top of the raw materials proportioning station.

Raw grinding electrical room for:

he bottom of the raw materials proportioning station

raw materials grinding

raw materials conveying to the top of homogenizing silo

exhaust gas treatment.

Preheater electrical room for:

raw meal homogenizing silo

kiln feeding, cyclone preheater

Cooler electrical room for:

kiln and cooler

clinker conveying to the top of clinker silo

oil burning system

Cement packing electrical room

1.6.3 Electric control

The main process line from the discharging system of preblending to the top of the cement

silo are controlled by DCS ,operating and monitoring of the equipment within this area are

on the operating station installed in CCR. And three local control station with PLC will be

installed, one in preblending electrical room for the area of limestone conveying, clay

crushing and conveying, preblending and storage, and the other in limestone crush

electrical room for the area of limestone crushing and conveying. Other unimportant

auxiliary workshops are controlled in the workshop or by motor in a normal relay-

contractor control mode. The details about The use of DCS are explained in the part of

automation.

No matter what control mode is used, each motor will have a local start/stop box installed

by the motor for maintenance and safety.

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The Selection of Starter and Speed-Regulating Device

Liquited starter will be used for HV wound rotor induction motors. Frequency controlled

rheostat starter will be used for LV wound rotor induction motors. Squirrel-cage motors

start directly.

For the speed-regulating motors, thyister rectifier device will be used for D.C. motor,

frequency converter will be used for A.C. motor, and liquid coupler may be used according

to technological process .

1.6.5 Installation of Cables

In the outdoor area of the plant ,cable tray are used mainly, and direct burying of cable

into earth is an auxiliary method.

For indoor installation, cable tray, cable trench or protective steal tube may be used

according to the site situation.

1.6.6 Others

380/220V lighting power is supplied by the transformer, Lighting power distribution box is

used in each department to distribute and control the lighting system. The high efficiency

lamp is used in the workshops, and fluorescent tube will be used in control room, electric

room, offices etc. Safe lighting will be used in special place.

To the buildings and structures above 12m, the lightning protected system must be

installed.

The earthing system of the whole plant is a net made of steel with its earthing resistant

less than 4. And the protective earthing system, working earthing system and lightning

protected earthing system are connected to the same earthing network.

The workshop for maintenance of electric equipment is on middle-scale.

1.7 Process Control System and Instrumentation

1.7.1Technical approach

(1) Control system organization

The structure of the control system is derived from the cement manufacturing process with

its buffered sub-processes which can largely be operated as independent units.

Accordingly the process control system is divided into autonomous control areas

Furthermore the control system is hierarchically organized into the levels:

I:Level 1: field control level.

II: Level II: local process control station.

III:Level III: operator work stations.

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The drawing AS-00 shows a general view of this structure on the cement process control

layout.

(2) Highlights of the control system

The objectives for implementation of the control system are:

Protection of personnel, machinery and environment.

Efficient plant operation.

Maximum productivity of quality products.

Optimum use of raw materials and energy savings.

(3) Uniform philosophies

An operator philosophy dedicated to the industry combined with comprehensive

background functions for alarm, event and data logging are the perfect function for a clear

and fast operator interface. Each operator station can be equipped with video displays

showing motor status, loop control, instrumentation valves and production data.

The process equipment is operated and referred to in tag numbers and engineering units

operation by picture-dedicated soft keys with function like start, stop or parameter settings is

used. Most operation commands are give directly on the graphical process displays, or on

plant-dedicated overview displays.

(4) System structure

A clear separation in the hierarchical levels as well as in the process sections enables

independent operation of each process department. In case of shutdown of one department the

other plant sections can remain in full operation.

The system and panel construction are thoroughly modular and the same hardware

modules are often used with different software to suit different purposes and to reduce the

hardware variants, this consistent construction is carried through down to the component level.

The motor sequences, interlocking, loop control, instrument valve supervision and process

calculation are handled by the same process control station. Hereby interconnections by wiring

between different process stations are not necessary and the result is a clearly structured and

transparent software function; providing easy trouble shooting.

All types of the above software function are programmed with graphic function blocks. The

standard block elements comprise a long range of elements for motor and loop control but

include also the possibility to create industrial or customer specific elements. With this kind of

language even complex control tasks can be programmed as one function and thereby

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contribute to the transparency of the software.

The modularity in software and hardware together with the on line facilities for modifications

allow almost unlimited extensions of the installation, without interruption of production.

(5) Availability and maintenance

The self diagnostic functions and the modular construction in hardware give superior

guidance for the maintenance personnel.

On line programming and database modifications make it possible to modify the software

functions during operation, also editing or modification of graphical and other displays can

be done on line.

(6) Equipment and highlights

a: The system provides a complete set of control function in the control station, therefore

only one type of process station is required.

b: Closed loop control up to the highest standard of an instrumentation system combined with

sequence and interlocking functions on one level only found in the best PLC system.

c: All these functions are combined in one single graphical programming language,

structured and process oriented in order to be programmed by process engineers and with

automatic documentation facilities.

d: The operator station gives the best possible facilities for customer-designed mimics.

e: The response time from the process to the operator screen is seconds with redundant

operator stations the need for panel instruments and recorders is eliminated.

f: Further the operator station automatically generates displays of all measuring points and

controlled objects, motors as well as loops.

g: communicating

Gateways from the Standard Net provide the possibility of controlling or communicating

with other control system.

h: Links are also available for communication with mini-computers installed for process

optimisation or management information system.

i: Most parts of the control system can be redundant in order to create fail-safe system.

j: All system errors are automatically reported on the operator screen, including all units

down to I/O broads and channels.

k: Hardware modules and software packages can be replaced during operation.

l: Uniform structure in hardware, application programmed can automatic error detection,

provides magnificent facilities for maintenance.

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1.7.2 QCS quality control system

QCS is an advanced product for the closed-loop optimisation of the raw mix in order to

produce the required kiln feed with constant chemical composition. It is most important for

a modern cement plant to produce clinker with high quality.

A high performance raw mix composition control system has the following advantages:

The improved clinker quality is resulted by the optimum preperties of the raw mixture.

Homogeneous raw mix prevent extensive or unstable coating formation in kiln or

preheater.

Homogeneous raw mix prolong the refractory life and reduces the heat consumption by

ensuring stable coating formation.

Increased clinker yearly production through shorter kiln downtime.

The mix application runs on its own dedicated computer and linked to the process via a

serial interfaces to the existing control system and to the X-ray analyser system.

1.7.3 Scanex system

The system is designed for continuous measurement and instantaneous display of the kiln

shell external temperature on a display located in a Central Control Room. Temperature

measurement is made using infrared techniques. The system allows either one or two

sensors to be simultaneously display on a single monitor, each controlled independently

from single keyboard and micro computer. All screen displays can be directly output to an

ink jet colour printer. Maximum, minimum and mean temperatures for each point scanned

on the kiln can be recorded continuously to provide a file that win reflect the thickest and

thinnest coating at each point and show variation in coating/refractory thickness. So that

can provides a safeguard in the event of excessive shell heating or cooling, particularly

during kiln light up/shut down.

1.7.4 Instrumentation

General characteristics

Instrumentation signals: 4-20mA

Digital signals Potential free contacts

Power supply voltage:

224VDC

2-wire system, 24VDC from analogue input board.

4- wire 220VAC 50MZ

4-wire system, 220VAC 50MZ from Auxiliary Control Panel.

IP43, IP54

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Protection class of transmitter: IP43 in control rooms. IP54 for field mounting.

Standards: IEC, VEMA, DIN, ISO etc.

To be supplied by client:

Flanges which are direct in touch with process (mechanical interface).

Piping for pressure transmitters.

Bolts and nuts for mounting.

All the cables.(except communication network for DCS).

Platforms and mechanical supports

General remarks

Alarm and event handling, closed loop control, trend logging and recording is

integrated in DCS control system.

Transmitters and instrumentation system are connected to local control station

via I/O-boards.

(1) Technical specifications

TV system for kiln and cooler supervision

This system is designed in order to supervise hot areas such as burning zones and cooler

grates. The camera is well protected by means of water cooling and air purging. In case of

water, air or power failure the camera will be retracted automatically.

(2) Gas analyzer system

Kiln inlet

Gas to be measured: CO: 0-1.5%; NOx: 0-1500ppm; O2: 0-10/21%

Type of probe 60:

Max. gas temperature: 1200C

Gas sampling: signal gas probe

Exit of preheater

Gas to be measured: CO: 0-1.5%; O2: 0-10/21%.

Type of probe 2:

Max. gas temperature: 500C

Type of gas sampling: twin gas probe.

(3) Level measurement

Capacitive level switches

Measuring principle: capacitive

Type of probe: rope

Medium to be measured: clinker, cement, limestone, etc.

Process connection: threading

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Mounting: threading, flange.

Output: potential free contact.

Accessories: some with transmitters.

Capacitive level (continuos)

Measuring principle: capacitive

Type of probe: rope, L=40m

Medium to be measured: clinker, cement, limestone

Process connection: threading

Process connection: threading, flange

Output: 4-20mA.

Accessories: transmitter.

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CHAPTER 2 TECHNICAL & ECONOMIC INDICES

2.1 Production Capacity

Clinker: 5,000 t/daily

Cement: 1,500,000 t/yearly

2.2 Heat comsumption

750 Kcal/Kg·clinker (with oil )

2.3 Power consumption

<96 Kwh/t·Cement

2.4 Dust emission (the outlet of E.P.)

Less than 50mg/Nm3

2.5 Daily water consumption:

~2800 m3/d

2.6 Plant occupancy:

~20.0 hectare

2.7 Production Line staff:

120 persons

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CHAPTER 3 PROJECT SCHEDULE

Has to be agreed by separate contract annex!

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CHAPTER 4 EQUIPMENT LIST

1. LIST OF MECHANICAL EQUIPMENT 1.1 PROCESS EQUIPMENTS

1.2 LIST OF WATER EQUIPMENTS

2. LABORATORY

3. LIST OF ELECTRICAL EQUIPMENT AND MATERIAL

4. LIST OF PROCESS CONTROL SYSTEM

Notice:

In the remarks of equipment list:

A: Means the equipment or parts manufactured in developed countries.

B: Means the equipment or parts manufactured in China and

themanufacturing documentation from developed countries.

C: Means the equipment or parts manufactured in China.

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1. LIST OF MECHANICAL EQUIPMENT

1.1 PROCESS EQUIPMENTS

1.1.1 LIMESTONE CRUSHING AND CONNEYING

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

1.01 Apron feeder 1 90 C

Capacity: 1400 t/h

1.01M Motor:90kw

1.02 Hammer crusher 1 180 C

Capacity: 1500 t/h

1.02M Motor: 900kw×2

Voltage:6000v

1.03 Belt conveyor 1 12.0 C

Capacity:1500 t/h

1.03M Motor:38 kw

1.04 Belt conveyor 1 18.0 C

Capacity:1500 t/h

1.04M Motor:120 kw

1.05 Electrical weight 1 0.9 C

Capacity:0~1500 t/h

1.06 Bag filter 1 12.0 C

Capacity:38800 m3/h

1.06M Motor:5.5/1.5kw

1.07 Fan 1 3.0 C

Capacity:38000 m3/h

Pressure:2.92KPa

1.07M Motor:37KW

1.08 Electric butterfly valve 1 0.6 C

1.08M Actuator

Power voltage: 220v 50Hz

Crane, motorized dual beam, hooked 1 31 C

Capacity:30t

Span:13.5m

1.09M Motor:81kw

1.10 Motorized hoist 1 0.6 C

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Capacity: 5t

1.10M Motor:9.1kw

1.11 Non-standard parts ~10 C

1.12 Foundation bolt of equipment 1set ~1.5 C

1.1.2 CLAY CRUSHING AND CONVEYING

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

2.01 Apron feeder 1 32 C

Capacity: 450 t/h

2.01M Motor:30kw

2.02 Crusher for clay 1 153 A

Capacity:390t/h

2.02M Motor:220kw

Voltage:6000V

2.03 Belt conveyor 1 3.9 C

Capacity:450 t/h

2.03M Motor:9.5 kw

2.04 Bag filter 1 3.4 C

Capacity: 8930m3/h

2.04M Motor:1.1KW

2.05 Fan 1 0.2 C

Capacity:9880 m3/h

Pressure:3.13KPa

2.05M Motor:15KW

2.06 Electric butterfly valve 1 0.35 C

2.06M Actuator

Power voltage: 220v 50Hz

Crane, motorized dual beam,hooked 1 20 C

Capacity:20T

Span:10.5m

2.07M Motor:71kw

2.08 Motorized hoist 1 0.6 C

Capacity: 5t

2.08M Motor:9.1kw

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2.09 Non standard parts ~8 C

2.10 Foundation bolt of equipment 1set ~1.0 C

1.1.3 CLAY PREBLENDING STOCKPILE

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

3.01 Two-way valve 1 0.75 C

Actuator Voltage:220V

3.02 Rod gates 3 2.3 C

3.03 Weighing feeder 1 3.5 C

Capacity:400 t/h

3.03M Motor:0.95 kw

3.04 Weighing feeder 1 3.0 C

Capacity:400 t/h

3.04M Motor:0.75 kw

3.05 Bag filter 1 2.4 C

Capacity:6900m3/h

3.05M Motor:2.2KW

3.06 Fan 1 0.12 C

Capacity:7081m3/h

Pressure:2.428KPa

3.06M Motor:7.5KW

3.07 Belt conveyor 1 25 C

Capacity:0~400t/h

3.07M Motor:45KW

3.08 Stacker 1 60 A and B

Capacity:350t/h

3.08 Motor:60KW

3.09 Reclaimer 1 95 A and B

Capacity:360t/h

3.09 Motor:140KW

3.10 Belt conveyor 1 25 C

Capacity:390t/h

3.10M Motor:40KW

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3.11 Belt conveyor 1 9 C

Capacity:390t/h

3.11 Motor:15KW

3.12 Fan gate 1 0.8 C

3.13 Non standard parts ~6.0 C

1.1.4 LIMESTONE PREBLENDING STOCKPILE

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

4.01 Belt conveyor 1 ~12 C

DT II trough type

B1000x~90m

Conveying material: limestone

Conveying capacity:~1200t/h

Grain size:070 mm

Bulk density:1.6 t/m3

Belt speed:2.0 m/s

Inclination: 14~0~-16

4.01M Electric pulley 1

Power:75 kW

4.01a Rain cover 50m

B1000

4.02 Homogenizing stacker/reclaimer 1 ~330 C

For round stock

Material:limestone

Grain size:70 mm

Bulk density: 1.45 t/m3

Repose angle:38o

Rail diameter:90000 mm

Rail type:Qu80

Blending ratio:10:1

Total reserve:52000t

Effective reserve:47000t

Voltage:380V 50Hz

Contrl voltage:220V

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Control mode:PC control,manual

Total power:~235 kW

4.02a Stacker 1

Stacking capacity: max.:1500 t/h

Stacking method: continous

combination

Stacking layers:>300

Stacking radius: 23000mm

Gyrating speed:0.11744 r/min

Stacking belt width: 1000mm

Stacking belt speed: 2.5m/s

4.02b Reclaimer 1

Capacity:540t/h

Reclaiming method: Entire section reclaiming

Scraper width:1700mm

Scraper interval:630mm

Scraper chain speed: 0.47m/s

End beam wandering speed: 0.004~0.04 m/min

End beam switching speed: 3.75m/min

Harrow drive:Hydraulic drive

Harrow inclination adjusting range: 34~45

End beam wheel distance:6500mm

4.03 Belt conveyor 1 ~9 C

DTⅡ trough

B800x~73mm

Material:limestone

Bulk density:1.45t/m3

capacity:500 t/h

Belt speed:2.0 m/s

Inclination: 0~14

4.03P Reducer (with back stop)

4.03M Motor

Power:37kW

4.03a Rain cover 19m

B800

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4.04 Belt conveyor 1 ~21 C

DTⅡ trough

B800x~180mm

Material:limestone

Bulk density:1.45t/m3

Capacity:500 t/h

Belt speed:2.0 m/s

Inclination: 0~14

4.04P Reducer (w. back stop) 1

4.04M Motor 1

Power:110kW

4.04a Rain cover 175m

B800

4.05~4.06 Bag filter 2 2x1.85 C

HMC-64

Air volume:3456m3/h

Total filtering area:48 m2

Filtering speed:1.2m/min

Total bag number:64

Inlet dust loading:≤200 g/Nm3

Outlet dust loading:≤50 mg/Nm3

Cleaning compressed air

consumption:0.2 Nm3/min

Jetting pressure: 0.5-0.7MPa

Pressure drop:≤1200Pa

Number of impulse valves: 8

4.05M Fan motor 2

~4.06M Fan capacity:4300 m3/h

Power:3.0 kW

4.07 Single layer rod gate 1 0.892 C

Size: LB-I 800x800

4.08 Compressed air pipe and fittings ~0.4t

Nonstandard parts ~4t

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1.1.5 MATERIALS PROPORTIONING STATION

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

5.01 Two-way valve 2 1.4 C

5.01M Actuator Voltage:220V

5.02 Rod gates 3 3.0 C

5.03 Weighing feeder 1 3.2 A and B

Capacity:10t/h

5.03M Motor:DC, 0.74kw C

5.04 Weighing feeder 1 7.0 A and B

Capacity:120t/h

5.04M Motor:DC, 0.74kw

5.05 Weighing feeder 1 4.4 A and B

Capacity:350t/h

5.05M Motor:DC, 0.74kw

5.06 Belt conveyor 1 14.0 C

Capacity: 400 t/h

5.06M Motor:44kw

5.07 Bag filter 2 4.8 C

Capacity:6900 m3/h

5.07M Motor:2.2KW

5.08 Fan 1 0.2 C

Capacity:7900m3/h

Pressure:3.24KPa

5.08M Motor:14KW

5.09 Electric butterfly valve 2 0.4 C

5.09M Actuator Voltage:220V

5.10 Man holes 4 0.2 C

5.11 Hole covers 4 0.04 C

5.12 Non standard parts ~4.0 C

5.13 Foundation bolt of equipment 1set ~1.0 C

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1.1.6 RAW MATERIAL GRINDING & EXHAUST GAS TREATMENT

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

6.01 Magnetic separator 1 2.4 A

Motor:3KW

6.02 Metal detector 1 0.19 A

6.03 Bin 1 8.7 C

6.04 Roller feeder 1 8.6 C

Capacity:490t/h

6.04M Motor:12.4KW

6.04 Vertical Roller mill 1 640 A and B

Capacity: 420t/h

Main motor:3400KW

Voltage:6000V

Aux. motor:4.4kw

Main reducer

Tension device Power:37KW

Aux. reducer Power:2×37KW

Separator Power:130KW

Water pump Power:4.4KW

6.06 Cyclone separator 2 68 C

Capacity:440t/h

6.07 Discharging valve 2 2.6 C

Capacity: 260t/h

6.07M Motor:2×11KW

6.08 Air slide 1 2.6 C

Capacity: 440t/h

6.09 Fan 1 0.2 C

Capacity: 3488m3/h

Air pressure: 4.08KPa

6.09M Motor: 11kw

6.10 Air slide 1 3.3 C

Capacity:440t/h

6.11 Fan 2 0.3 C

Capacity:1932m3/h

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Pressure:4.77KPa

6.11M Motor:2×7.4KW

6.12 Raw mill Fan 1 47.9 A and B

Capacity:660000m3/h

Pressure:11KPa

6.12M Motor:2400kw

6.13 E.P. 1 464 C

Capacity:620000m3/h

6.13M Motor:44.7KW

6.14 Fan 1 34 C

Capacity:720000m3/h

Pressure:1.6KPa

6.14M Motor:400kw

6.15 Chain conveyor 1 3.9 C

Capacity:100t/h

6.15M Motor:11KW

6.16 Condition tower 1 106 A and B

Capacity:320000m3/h

Inlet temperature:330℃

Oulet temperature:140℃

6.16M Motor:22/4.4KW

6.17 Screw conveyor 1 3.2 C

Capacity:40t/h

6.17M Motor:11KW

6.18 I.D.fan 1 30.4 A

Capacity: 690000m3/h

Pressure: 8.4KPa

6.18M Motor: 2400KW

6.19 Electric venetian blind valve 4 ~24 C

6.19M Motor:4×3.7KW

6.20 Electric venetian blind valve 3 ~16.4 C

6.20M Motor:3×1.4KW

6.21 Electric venetian valve 1 ~1.9 C

6.21M Motor:0.4KW

6.22 Outlet valve of heat generator 1 3.0 C

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6.22M Motor:3KW

6.23 Bag filter 2 2.8 C

Capacity:4080m3/h

6.23M Motor:4.0/0.44/0.44KW

6.24 Sampler 1 0.14 A

6.24M Motor:11KW

6.25 Heat generator 1 A

6.26 Expansion joint 21 40.4 C

6.27 Foundation bolt of equipment 1set ~8 C

6.28 Insulantion ~700m3 C

6.29 Non standard parts ~400 C

1.1.7 RAW MEAL HOMOGENIZING SILO

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

7.01 Bucket elevator 1 44.4 A

Capacity: 480t/h

7.01M Motor: 132kw

7.02 Air slide 1 4.0 C

Capacity:480t/h

7.03 Fan 1 0.2 C

Capacity:3488m3/h

Pressure:4.08KPa

7.03M Motor :11KW

7.04 Raw meal distributor 2 4.1 C

Capacity:250m3/h

7.05 Rotary blower 2 1.8 C

Capacity:17.0m3/min

Pressure:0.02MPa

7.05M Motor:11KW

7.06 Silo bottom discharging 4 3.0 C

Incl. flap valve, flowrate valve, valve

solenoid valve, pneumatic rotary valve, etc.

Capcity:40~320m3/h

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7.07 Rotary blower 4 3.2 C

Capacity:14.0m3/min

Pressure:0.08MPa

7.07M Motor:37KW

7.08 Rotary blower 3 1.8 C

Capacity:7.7m3/min

Pressure:0.08MPa

7.08M Motor:32KW

7.09 Air slide 1 4.4 C

Capacity:320t/h

7.10 Fan 2 0.14 C

Capacity:2244m3/h

Pressure:4.74KPa

7.10M Motor:2x7.4KW

7.11 Bag filter 2 6.8 C

Capacity:8930m3/h

7.11 Motor:2.3KW

7.12 Fan 2 0.4 C

Capacity:9928m3/h

Pressure:3.07KPa

7.12M Motor:2x14KW

7.13 Bag filter 1 2.4 C

Capacity:6900m3/h

7.13M Motor:2.3KW

7.14 Fan 1 0.2 C

Capacity:7784m3/h

Pressure:2.32KPa

7.14M Motor :7.4KW

7.15 Silo bottom aeration system 2 33.8 C

Incl. aerating chute, pipe, solenoid valve, etc.

7.16 Weighing bin aeration system 2 6.0 C

Incl.safety valve,butterfly valve

electro-magnetic,pneumatic valve

pressure meter,etc.

7.17 Pressure balnace valve 2 0.4 C

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7.18 Man holes 4 0.2 C

7.19 Man holes on side 6 0.9 C

7.20 Pressure balance 2 0.4 C

7.21 Hole cover 2 3.0 C

7.22 Air pressure piping 1set ~1.0 C

7.23 Nonstandard 10.0 C

1.1.8 KILN FEEDING

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

8.01 Bucket elevator 1 11.2 A and B

Capacity:440t/h

8.01M Motor:74KW

8.02 Air slide 1 1.4 C

Capacity:420t/h

8.03 Fan 1 0.14 C

Capacity:1170m3/h

Pressure:4.4KPa

8.03M Motor:4KW

8.04 Weighing bin 1 4.8 A and B

include load cells

8.05 Bin bottom discharging device 2 0.4 A

Capacity:40~340m3/h

8.06 Solid flowmeter 1 0.22 A

Capacity:30~340t/h

8.07 Totary blower 2 2.4 A

Capacity:7.63m3/min

Pressure:0.08MPa

8.07M Motor:18.4KW

8.08 Air slide 1 3.7 B

Capacity:360t/h

8.09 Fan 1 0.14 C

Capacity:2476m3/h

Pressure:4639Pa

8.09M Motor:7.4KW

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8.10 Sampler 1 0.2 C

8.10M Motor:2.2KW

8.11 Bucket elevator 1 8 A and B

Capacity:380t/h

8.11M Motor:74KW

8.12 Air slide 1 3.0 B

Capacity:420t/h

8.13 Fan 1 0.14 C

Capacity:2476m3/h

Pressure:4.64KPa

8.13M Motor:7.4KW

8.14 Bag filter 2 4.8 C

Capacity: 6900m3/h

8.14M Motor:1.1KW

8.15 Fan 2 0.4 C

Capacity:7784m3/h

Pressure:2.32KPa

8.15M Motor:7.4KW

8.16 Electric butterfly valve 2 0.4 C

8.16M Actuator Voltage:220V

8.17 Air compressed pipe 1set 1.0 C

8.18 Non-standard parts ~4.0 C

8.19 Foundation bolt of equipment 1set ~1.0 C

1.1.9 PREHEATER AND PRECALCINER

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

9.01 Rotary valve 2 3.0 C

Capacity:160t/h

9.02 Preheater and Precalciner 1 412 C

include:preheater,precalciner,

gas ducts,discharge pipes,

ignition device, shut-off valve,

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high temp. adjusting valve,

gas releasing valve etc.

9.03 Air lance system 1 20 C

include:air tank 、air distributing

valve、compressed air pipes etc.

9.04 Damper 1 4.0 C

9.04M Motor:4KW

9.05 Air blaster 1set 2.4 C

9.06 Lift 1 C

9.07 Preheater steel tower 1 980 C

9.08 Refractory 1 1400 C

9.09 Non-standard parts ~1.0 C

1.1.10 KILN AND TERTIARY AIR DUCT

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

10.01 Kiln φ4.8×74m 1 707.4 A and B

Capacity:5500t/d, Max. 5900 t/d

10.01M1 Motor: 630kw

10.01M2 Aux. motor:37kw

10.02 Tertiary air duct 1 107 C

φ3000mm

10.03 Regulate gate 1 4.82 C

10.03M Motor: 3kw

10.04 Electric dischargering gate 1 2.0 A and B

10.04M Motor:2.2kw

10.05 Cooling fan 8 0.4 C

10.05M Motor:0.8kw

10.06 Oil pipes、air pipes and fixing device 1.0 C

10.07 Refractory for kiln and tertiary air duct 640 C

10.08 Nonstandard parts 1.0 C

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1.1.11 CLINKER COOLING

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

11.01 Clinker grate cooler 1 241.1 A and B

Capacity:5500t/d, Max. 5900 t/d

Area: 102 m2

Inlet temp. :1340C

Outlet temp.: <64C+amb. temp.

11.01M1 Motor for №.1 grate Power :44kw

11.01M2 Motor for №.2 grate Power :44kw

11.01M3 Motor for №.3 grate Power :44kw

11.01M4 Clinker crusher Power :44kw

11.01M5 Others Motors Power :30.74kw

11.02 Dischargering gate 9 4.0 A

11.02M Motor:0.24kw

11.03 Fan for №.1 chamber 122(include11.03~11.11)

(include control gate)

Air rate:344m3/min A

Air pressure:10.4KPa

11.03M Motor:110kw

11.04 Fan for №.1 chamber 1 A

(include control gate)

Air rate:360m3/min

Air pressure:8.4KPa

11.04M Motor:90kw

11.05 1#3#3# Fan for №.1 chamber 1 A

(include control gate)

Air rate:360m3/min

Air pressure:8.4KPa

11.05M Motor:90kw

11.06 Fan for №.2 chamber 1 A

(include control gate)

Air rate:1004m3/min

Air pressure:6.4KPa

11.06M Motor:180kw

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11.07 Fan for №.3 chamber 1 A

(include control gate)

Air rate:1338m3/min

Air pressure:4.4KPa

11.07M Motor:224kw

11.08 4#Fan for №.4 chamber 1 A

(include control gate)

Air rate:484m3/min

Air pressure:4.4KPa

11.08M Motor:74kw

11.09 Fan for №.4 chamber 1 A

(include control gate)

Air rate:742m3/min

Air pressure:4.4KPa

11.09M Motor:90kw

11.10 6# Fan for №.6 chamber 1 A

(include control gate)

Air rate:1477m3/min

Air pressure:4.4KPa

11.10M Motor:180kw

11.11 7#Fan for №.7 chamber 1 A

(include control gate)

Air rate:483m3/min

Air pressure:4.0KPa

11.11M Motor:74kw

11.12 8#Fan for №.8 chamber 1 A

(include control gate)

Air rate:613m3/min

Air pressure:3.4KPa

11.12M Motor:74kw

11.13 9#Fan for №.9 chamber 1 A

(include control gate)

Air rate:1184m3/min

Air pressure:3.0KPa

11.13M Motor:110kw

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11.14 E.P. 1 447.48 B

Capacity:487700m3/h

Inlet dust concentration:<20g/Nm3

Outlet dust concentration:<70mg/Nm3

11.14M1 Motor (include electric heater) 22

Power:0.37kw

11.14M2 Motor (include electric heater) 48

Power:0.4kw

11.14M3 Motor 4

Power:7.4kw

11.14M4 Motor 4

Power:2.2kw

11.15 Screw conveyor 1 4.0

Capacity:20t/h

11.15 Motor:11kw

11.16 Fan 1 24 C

Air rate:473000m3/h

Air pressure:2.08KPa

11.16M Motor:630kw

11.17 Electric venetian blind valve 1 1.4 A and B

11.17M Actuator Power:0.1kw

11.18 Electric venetian blind valve 1 0.4 A and B

11.18M Actuator Power:0.1kw

11.19 Fan 1 0.2 C

Air rate:4200m3/h

Air pressure:1.96KPa

11.19M Motor:4.4kw

11.20 Burning device 1 20.44 A

Capacity:18t/h(Max)

include:electric carriage、control gate etc.

11.20M Motor:2.2kw

11.21 Fan 1 1.0 C

Air rate:80m3/min

Air pressure:14KPa

11.21M Motor:37kw

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11.22 Fan 1 0.2 C

Air rate:4790m3/h

Air pressure:2.67KPa

11.22M Motor:7.4kw

11.23 Fuel oil system 1 3.3 A

include :oil tank、oil pump、

control gate and oil burning

control device

11.24 Fan 1 0.2 C

Air rate:220m3/min

Air pressure:3.4KPa

11.24M Motor:30kw

11.25 Motorized hoist 1 0.7 C

Capacity:4t

11.25M Motor:7.4/0.8kw

11.26 Motorized hoist 1 0.7 C

Capacity:4t

11.26M Motor:7.4/0.8kw

11.27 Expansion joint 6 8.4 C

11.28 Refractories 260 C

11.29 Insulation 300m3 C

11.30 Nonstandard parts 100 C

11.31 Equipment basis bolt 1set 4 C

1.1.12 CLINKER STORAGE AND CONVEYING

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

12.01 Rod gate LB-I 19 19x0.790 C

Size: 700x700mm

12.02~ Electric-hydra gate 19 C

12.20 Type: TDSZ-70

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Size: 700x700mm

12.02~ Electric-hydra actuator 19

12.20M DYTZ1740-300/110-P

Power: 2.2kW

12.21 Belt conveyor 2 ~6 C

12.23 DT II trough type

B800x~49000mm

Material:clinker

Conveying Capacity:200t/h

Belt speed:1.24m/s

Inclination: 0~6

12.21M Electric pulley 2

12.23M Power:14kW

12.22 Belt conveyor 1 ~6 C

DT II trough type

B800x~42000mm

Material:clinker

Conveying Capacity:200t/h

Belt speed:1.24m/s

Inclination: 0~6

12.22M Electric pulley 1

Power:14kW

12.24 Belt conveyor 1 ~19 C

DT II trough type

B800x~160000mm

Material:clinker

Conveying Capacity:400t/h

Inclination: 0~14

Belt speed:1.6m/s

12.24M Motor 1

Power:74kW

12.24P Reducer 1

12.24a Rain cover ~110

B800

12.24 Electric-hydra flat gate 1 C

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DPZ-70

Material:clinker

12.24M Electric-hydra actuator 1

DYTZ1400-740

Power:1.4kW

12.26 Plenum impulse bag filter 1 8.71 C

LCPM96-4

Total filtering area: 372 m2

Air volume:26800 m3/h

Filtering speed: 1.2m/min

Inlet dust loading:

< 1300g/Nm3

Outlet dust loading:

< 40mg/Nm3

Pressure loss:1200~1600Pa

Compressed Air pressure for dust

cleaning:(4~7)x104 Pa

Air consumption: 1.4 Nm3/min

12.26a Impulse valve 4

(w. solenoid valve)

Size: 2.4 ”

12.26b Lifting valve(with cylinder) 4

Diameter of valve plate:724

Cylinder diameter:100

12.26c Rigid rotary feeder 1

Capacity:40 m3/h

rotation:22.4 r/min

12.26cM Reduction Motor 1

Power:1.4kW

12.26d Screw conveyor 1

400 Capacity:68 m3/h

12.26dM Reduction Motor 1

XWD4.4-7-1/49

Power:4.4kW

12.26e Dust cleaning procedure controller 1 set

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Input/output voltage: 220 V

12.27 Electric louver damper 1 ~0.6 C

Type: ZKYVb-0.04

Size: DN630mm

12.27M Electric actuator 1

DKJ410

Torque:600Nm

12.28 Centrifugal fan 1 1.14 C

9-26 No11.2D

Air volume:21963 m3/h

Full pressure:3140Pa

12.28M Motor 1 0.270

Y240M-6

Power:37kW

Speed of rotation:960 r/min

12.29 Plenum impulse bag filter 3x4.400 C

~12.31 LCPM32-4

Total filtering area: 144 m2

Air volume:11160 m3/h

Filtering speed: 1.2m/min

Inlet dust loading:

< 200g/Nm3

Outlet dust loading:

< 40mg/Nm3

Pressure loss:1200~1600Pa

Compressed Air pressure for dust

Cleaning:(4~7)x104 Pa

Air consumption: 1.4 Nm3/min

12.29a Impulse valve 3x4

~12.31a (w. solenoid valve)

Size: 1.4 ”

12.29b Lifting valve(with cylinder) 3x4

~12.31b Diameter of valve plate:460

Cylinder diameter:63

12.29c Rigid rotary feeder 3

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~12.31c Capacity:24 m3/h

Rotation:32.31 r/min

12.29cM Reduction Motor 3

~12.31cM Power:1.1kW

12.29d Dust cleaning procedure controller 3set

~12.31d Input/output voltage: 220 V

12.32 Centrifugal fan 3 3x0.090 C

~12.34 4-72 No4A

Air volume:9928 m3/h

Full pressure:3074Pa

12.32M Motor 3 3x~0.070

~12.34M Y160M2-2

Power:14kW

Rotation:2900 r/min

12.34 Manual damper

TPO-13

a. DN340mm 6 6x0.0213 C

b. DN400mm 3 3x0.0313 C

c. DN240mm 1 0.014 C

d. DN700mm 1 0.0603 C

12.36 Manhole 2 2x0.067 C

800x700mm

12.37 Air receiver 1 0.80 C

C-2/0.8

Volume:2m3

Pressure:0.8 MPa

12.38 Compressed air pipe & fittings 1set ~1.4t

Nonstandard parts ~14.0

Insulation material 44m3

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1.1.13 GYPSUM CRUSHING AND STORING

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

13.01 Apron feeder 1 17.5 C

Capacity:80t/h

13.01M Motor:90KW

13.02 Impact crusher 1 22.8 C

Capacity:70t/h

13.02M Motor:132KW

13.03 Belt conveyor 1 5.9 C

Capacity:90t/h

13.03M Motor:7.5KW

13.04 Belt conveyor 1 20 C

Capacity:90t/h

13.04M Motor:45KW

13.05 Electrical weight 1 0.3 B

Capacity:10~120t/h

13.06 Electric two-way gate 1 0.5 C

13.06M Motor:0.75KW

13.07 Rod gates 2 0.5 C

13.08 Vibrating feeder 2 0.9 C

Capacity:100t/h

13.08M Motor:0.5KW

13.09 Belt conveyor 1 3.3 C

Capacity:90t/h

13.09M Motor :5.5KW

13.10 Bag filter 2 6.8 C

Capacity:8930m3/h

13.10M Motor:1.0KW

13.11 Fan 2 0.4 C

Capacity:9928m3/h

Pressure:3.07KPa

13.11M Motor:15KW

13.12 Electric butterfly valve 2 0.8 C

13.12M Actuator Voltage:220V

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13.13 Hoist 1 2.05 C

Capacity:10t

13.14 Non-standard parts ~5.0 C

13.15 Foundation bolt of equipment 1set ~0.2 C

1.1.14 CEMENT GRINDING & TRANSPORTING

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

14.01

14.01M

Feeder

Electric material dividing valve

Motor:0.75Kw

4 4.0 C

14.02

14.02M

Belt conveyor

Capacity:100t/h

Motor:3.0Kw

2 4.4 C

14.03 Rod gate 6 3.0 C

14.04

14.04M

Feeder

Capacity:15~150t/h

Motor:0.53Kw

2 6.0 C

14.05

14.05M

Feeder

Capacity:1~20t/h

Motor:0.53Kw

2 5.0 C

14.06

14.06M

Belt conveyor

Capacity:130t/h

Motor: 5.5Kw

2 4.2 C

14.07

14.07M

Belt conveyor

Capacity:80t/h

Motor: 3Kw

2 2.3 C

14.08

14.08M

Bucket elevator

Capacity:170t/h

Motor:22Kw

2 13 C

14.09

14.09M

Belt conveyor

Capacity:150t/h

Motor: 5.5Kw

2 3.6 C

14.10

14.10M

Magnetic separator

Motor:3.1Kw

2 4.8 A

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14.12

14.12M

Belt conveyor

Capacity:180t/h

Motor:4Kw

2 2.8 C

14.13

14.13M1

14.13M2

Roller mill

Main Motor: 1000 Kw

Auxiliary Motor:11Kw 1.5kw 7.75Kw

with reducer、hydraulic system、

seal fan、lubrication system etc.

2 278.6 A

14.14

14.14M

Bucket elevator

Capacity:220t/h

Motor: 37Kw

2 21 A and B

14.15

14.15M

Belt conveyor

Capacity:80t/h

Motor:3Kw

2 2.4 C

14.16

14.16M1

14.16M2

Cement mill

Capacity:150t/h

Motor:2800Kw

Auxiliary Motor:45Kw

(with reducer、

high & low lubrication system etc.)

2 596 C

14.17 Air-lock valve 2 4 C

14.18 Air slide

Capacity:120t/h

2 1.2 C

14.19

14.19M

Fan

Capacity:2254m3/h

Pressure:5.47KPa

Motor:7.5Kw

2 0.2

14.20

14.20M

Bucket elevator

Capacity:420t/h

Motor:75Kw

2 51 A and B

14.21 Air slide

Capacity:450t/h

2 2.4 C

14.22

14.22M

Fan

Capacity:2254m3/h

Pressure:5.47KPa

Motor:7.5Kw

2 0.2 C

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14.23

14.23M

Separator

O-SEPA N2500

Capacity:2500m3/h

Feeding:450t/h(max)

Final production:130t/h

Motor:150Kw

Accessories:reducer,lubrication

system etc.

2 48.8 B

14.24 Flap valve 2 0.4 C

14.25 Air slide

Capacity:450t/h

2 3.6 C

14.26

14.26M

Fan

Capacity:2844m3/h

Pressure:5.52KPa

Motor:7.5Kw

2 0.2 C

14.27 Water spraying system in mill 2 1.0 C

14.28 Louver damper for primary air 2 0.8 C

14.29 Louver damper for secondary air 2 0.4 C

14.30

14.30M

Bag filter

Capacity:201900m3/h

Inlet powder density: 1300g/Nm3

Outlet powder density:100g/Nm3

Motor:4Kw

2 110 C

14.31

14.31M

Fan

Capacity:3000m3/h

Pressure:7.12KPa

Motor:11Kw

4 0.8 C

14.32

14.32M

Fan

Capacity:170937m3/h

Pressure:7.38KPa

Motor:630Kw

2 20 C

14.33 Electritic adjustable valve 2 2.0 C

14.34 Air slide

Capacity:120t/h

2 1.8 C

14.35

14.35M

Fan

Capacity:2254m3/h

Pressure:5.74KPa

Motor:7.5Kw

2 0.2 C

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14.36 Air slide

Capacity:120t/h

2 1.4 C

14.37

14.37M

Fan

Capacity:2254m3/h

Pressure:5.74KPa

Motor:7.5Kw

2 0.2 C

14.38 Sampler 2 0.3 A

14.39 Air slide

Capacity:450t/h

2 3.8 C

14.40

14.40M

Fan

Capacity:2254m3/h

Pressure:5.74KPa

Motor:7.5Kw

2 0.2 C

14.41

14.41M

Bag filter

Capacity:5450m3/h

Motor:7.4Kw

6 10.3 C

14.42

14.42M

Bridge-type crane

Capacity:30T

Motor:80Kw

2 60 C

14.43 Steel ball elevator

Capacity:3T

2 0.7 C

14.44

14.44

Eletric hoist

Capacity:5T

Motor:8.3Kw

2 1.6 C

14.45

14.45M

Eletric hoist

Capacity:5T

Motor:8.3Kw

2 1.6 C

14.46 Expansion joint 6 3.0 C

14.47 Air compressed pipes & parts 1set 3.0 C

14.48 Grinding media 216 C

14.49 Insulation material 100m3 C

14.50 Non-standard parts 113 C

14.51 Foundation bolt of equipment 1set 10 C

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1.1.15 CEMENT STORAGE

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

15.01

15.01M

Bucket elevator

Capacity:380t/h

Motor power 75Kw

1 23.7 A

15.02 Air slide

Capacity:380t/h

2 12 C

15.03

15.03M

Fan

Capacity:1986m3/h

Pressure:5980Pa

Motor:7.5Kw

4 0.60 C

15.04 Aerating system in silo 6 24 C

15.05 Silo bottom discharger

Capacity:30~120t/h

Including:discharging unit

brake valve、pneumatic screw gate

12 8 A

15.06

15.06M

Air distributor

Motor:4 kW

6 11 C

15.07

15.07M

Roots blower

Capacity:16m3/min

Pressure:58.8KPa

Motor:22 kW

6 11 C

15.08 Air slide

Capacity:160t/h

4 15.4 C

15.09

15.09M

Fan

Capacity:1986m3/h

Pressure:5980Pa

Motor:7.5 kW

8 12 C

15.10

15.10M

Bag filter

Capacity:8930m3/h

Motor:4 kW

2 6.8 C

15.11

15.11M

Fan

Capacity:10197m3/h

Pressure:3185Pa

Motor:15 kW

2 0.4

15.12 Door for man hole on the

top of silo 700x800mm

2 6.8 C

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15.13 Door for man hole by the

side of silo 800x600mm

6 0.9 C

15.14 Measure hole cover 6 0.06 C

15.15 Air pipe network 30 C

15.16 Compressed air pipe ~1.0 C

15.17 Non-standard parts 10 C

1.1.16 CEMENT PACKING & BAGGED CEMENT STORING

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

16.01

16.01M

Bucket elevator

Capacity:300t/h

Motor:55 kW

2 50 C

16.02 Air slide

Capacity:250t/h

2 1.8 C

16.03

16.03M

Fan

Capacity:1986m3/h

Pressure:5980Pa

Motor:7.5 kW

2 0.3 C

16.04

16.04M

Vibrating screen

Capacity:120t/h

Motor:3 kW

4 5.6 A

16.05 Weighing bin

3500x3500x4500mm

Accessories:load cell & brake valve

4 14.8 A

16.06 Screw gate 4 0.3 A

16.07

16.07M

Discharging valve

Capacity:120t/h

Motor:2.2 kW

4 2.8 C

16.08

16.08M

Packer

8-spout rotary type

Capacity:150t/h

Motor:33.75 kW

4 24 A

16.09 Packer hood 4 2.8 C

16.10 Dust conllecting hopper 4 6.4 B

16.11

16.11M

Bagged cement Belt conveyor

Capacity:130t/h

Motor:1.5 kW

4 2.4 C

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16.12

16.12M

Belt conveyor for bag adjusting

Capacity:130t/h

Motor:1.5 kW

4 1.6 C

16.13

16.13M

Bag cleaning device

Motor:5.1 kW

4 3.2 C

16.14

16.14M

Broken bag treating device

Motor:4.1 kW

4 4.4 C

16.15

16.15M

Roller conveyor

Capacity:130t/h

Motor:0.75 kW

8 2.4 C

16.16

16.16M

Electric aligning weight

Motor:0.75 kW

4 0.8 C

16.17

16.17M

Belt conveyor

Capacity:130t/h

Motor:5.5kW

4 8.4 C

16.18

16.18M

Roller conveyor

Capacity:130t/h

Motor:2.2kW

4 3.2 C

16.19 Stacker 4 18.8 C

16.20

16.20M

Belt conveyor

Motor:5.5kW

8 13.6 C

16.21

16.21M

Screw conveyor

Motor:7.5kW

4 6.0 C

16.22

16.22M

Bag filter

Capacity:11160m3/h

Motor:1.1Kw

4 17.6 C

16.23

16.23M

Fan

Capacity:11054m3/h

Pressure:2700Pa

Motor:15kW

4 0.6 C

16.24

16.24M

Electric hoist

Capacity:1T

Motor:1.7kW

2 0.2 C

16.25 Compressed air pipes & parts 2.0 C

16.26 Non-stardand parts 40 C

16.27 Foundation bolt of equipment 1set 1.0 C

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1.1.17 BULK LOADING STATION FOR TRUCK

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

17.01 Air slide

Capacity:250t/h

1 2.0 C

17.02

17.02M

Fan

Capacity:2576m3/h

Pressure:5639Pa

Motor:7.5Kw

1 0.15 C

17.03 Air slide

Capacity:150t/h

1 0.2 C

17.04

17.04M

Roots blower

Capacity:4.4m3/min

Pressure:39200Pa

Motor:7.5Kw

1 0.3 C

17.05 Discharging device silo side

Capacity:30-200t/h

Including:discharging unit、brake valve、

Pneumatic screw valve、 flow controlling

valve

2 0.6 A

17.06

17.06M

Cement bulker for truck

Capacity:150t/h

Motor:3KW

2 2.4 C

17.07

17.07M

Bag filter PPCS32-3

Capacity:6900m3/h

Motor:1.1Kw

1 2.4 C

17.08

17.08M

Fan

Capacity:7728m3/h

Pressure:3187Pa

Motor:15Kw

1 0.15 C

17.09 Man hole door on

the top of silo 700x800mm

2 0.1 C

17.10 Cover of measure bin hole 2 0.02 C

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1.1.18 COMPRESSED AIR STATION

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

18.01 Air compressor 6 14 C

Discharge Pressure:0.8Mpa

Capacity:20m3/min

Cooling water rate:4.8t/h

18.01M Motor:132Kw 6 4.4

18.02 Rear cooler 6 4.4 C

Cool water consumption:8t/h

Diameter:700mm

18.03 Buffer tank 6 4.24 C

Volume2.4m3

Diameter:1100mm

18.04 Refrigerated compressed air dryer 6 4.0 C

Flow rate:20m3/min

18.04M Motor:4kw

Cool water consumption:3t/h

18.05 Air tank 6 4.0 C

Volume:2m3

Diamter:1000mm

18.06.1.1 Movable axial-flow fan 1 C

Air flow rate:10000m3/h

18.06M Motor:0.74Kw

18.07 Roof fan 4 0.24 C

Air flow rate:7000m3/h

18.07M Motor:2.2kW

18.08 Mon-rail Motor hoist 1 0.29 C

Capacity:3t

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Lifting height:6m

Lifting Motor power:4.4Kw

Moving Motor power:0.4Kw

1.2 LIST OF WATER EQUIPMENTS

No. Equipment Name & Specification Q'ty Remarks

01 Pump 2 C

140 QW130-30-22

Capacity: 130 m3/h

H=30 m

Motor: 22 kW

02 Pump 6 C

IS100-64-200

Capacity: 130 m3/h

H=40 m

Motor: 22 kW

03 Pump 2 C

IS140-124-314C

Capacity: 160 m3/h

H=20 m

Motor: 14 kW

04 Water treatment 2 C

YG-1

Capacity: 60 m3/h

05 Chlorine dioxide 2 C

KW100

06 Sewage treatment 1 C

WSZ-4

Capacity: 120 m3/d

07 Cooling tower 1 C

Fiberglass

Capacity: 140 m3/h

08 Submersible sewage pump 10 C

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40QW18-14-1.4

Capacity: 18 m3/h

H=14 m

Motor: 1.4 kW

09 Electric valve 16 C

DN240

10 Steel pipe C

DN 300 200 m

DN 240 400 m

DN 200 3000 m

DN 140 1000 m

DN 100 1400 m

2. LABORATORY

Approximate

Item No. Equipment Specification Quantity Weight (t) Remarks

FOR PHYSICAL TEST

01 Pressure tester 1 0.44 C

Type: YA-300

Max. load: 300KN

Motor: 1.1kw

Voltage: 380V

02 Compressive clamp 1 C

Type: BZ (40×62.4mm)

03 Bending tester 1 0.1 C

Type: DKZ-4000A

Max. Pressure: 4000N

Motor: SD-74

Voltage: 220V

04 Bending clamp 2 C

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Size: D1020mm

Volume: 2m3

05 Cement specimen mould 40 C

Size: 4×4×160mm

06 Cement motor mixer 2 0.16 C

Type: NRJ-411A

Mixing time: 3min

Motor: YZA7134T2 0.44kw

07 Vibrator 2 0.14 C

Type: GZ-84

Vibrating time: 2min

Motor: JCL22-2 0.24kw

Voltage: 380V

08 Cement paste mixer 2 0.09 C

Type: NJ-160

Mixing time: 120s

Motor: AOD712-4/8 370/170w

09 Cement mortar flowability tester 1 C

Type: NLD-2

10 Wet curing box 1 C

Type: NSW-2

11 Cement standard curing box 3 C

Type: SYB-40B

Heating power: 400w

Cooling power: 93w

humiditing power: 44w

Voltage: 220V

12 Steam tank of stainless steel 1 C

Type: FZ-31A

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Boiling temperature: 100℃

Temperature rising time: 30min

Time controlled: 3h

Heater power: 4kw

Voltage: 220V

13 Measuring cylinder 2 C

Type: LS-170

Max. measuring volume: 170ml

Min. measuring division: 0.1ml/division

14 Apparatus of mortar 1 C

consistency and setting time

15 Clamp tester 2 C

Type: LD-40

Range of testing: ±24mm

16 Clamp 30 C

Type: LJ-174

17 Blaine air premeability apparatus 2 C

Type: DBT-127

18 Jaw crusher 1 0.14 C

Type: SP-60×100mm

Max. feed size: 48mm

Product size: 0.2~14.2mm

19 Test mill 1 0.71 C

Size: Φ400×400mm

Feed size: <7mm

Loading one time: 4kg

Motor: JTC-Y-404 1.4kw

20 Disk pulverizer 2 0.36 C

Size: Φ174mm

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Max. feed size: 2~3mm

Product size: 0~0.14mm

Motor: 1.1kw

21 Vibrating mill 1 C

Type: GJ-1A

Feed size: <12mm

Loading one time: 100g

Motor: YL-6 1.1kw

22 Negative Pressure sieve apparatus 1 C

Type: FSY-140B

Square hole dimension: 0.08mm

23 Two-layer vibrating screen 1 0.124 C

Type: XSZ-73

Motor: A07134 0.44kw

24 Standard sieve vibrator 1 0.107 C

Type: XSB-70

Sieve: Φ200mm

Motor: 1A07124 370w

25 Infrared heating bulb 2 C

240W with adapter

26 Infrared rapid dessicator 2 C

Type: WS71-1

27 Water sieve 2 C

28 Divider 2 C

Type: SFQ-1

29 Bottle for specific 4 C

Gravity measurement

Size: 240ml

30 Cement level scraper 10 C

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31 Stopwatch 2 C

32 Table weigher 1 C

Capacity: 40kg

33 Table weigher 1 C

Type: N208S1

Capacity: 1~3kg

34 Torque table balance 2 C

Type: NW-100

Max. Capacity: 200g

Graduation: 20mg

35 Analytical balance 1 C

Type: TG-628A

Max. range: 200g

Graduation: 0.4mg

36 Funnel 4 C

37 Glass plate for holding specimen100 C

Size: 300×200×4mm

38 Humidity meter 2 C

Type: WHSM-1

39 Floating thermometer 7 C

40 °C

40 Filter paper 200 C

41 Vernier caliper 2 C

Size: 300mm 0.02mm

42 Iron disc for holding sample 20 C

Size: 200×200×74mm

43 Water sieve 10 C

Size: Φ124×80

Square hole dimension: 0.08mm

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44 Water sieve 10 C

Size: Φ140×40

Square hole dimension: 0.08mm

45 Standard sieve 10 C

Size: Φ200

Square hole dimension: 0.08mm

46 Standard sieve 4 C

Size: Φ200

Square hole dimension: 0.046mm

47 Standard sieve 4 C

Size: Φ200

Square hole dimension: 0.2mm

48 Standard sieve 4 C

Size: Φ200

Square hole dimension: 0.9mm

49 Clinker sieve 10 C

Size: hole diameter: 4mm

50 Clinker sieve 10 C

Size: hole diameter: 7mm

51 White enamel disc 4 C

Size: 420×370×40mm

FOR CHEMICAL ANALYSIS

52 Box electric furnace 2 C

Type: SX2-4-10

Nominal temperature: 1000℃

Power: 4kw 220V

53 Box electric furnace 1 C

Type: SX2-8-16

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Nominal temperature: 1600℃

Power: 8kw 220V

54 Electric furnace 4 C

Type: 0.4~1.0kw

55 Constant temperature electric 2 C

drying box

Type: 101-2A

Max. temperature: 300℃

56 Constant temperature 1 C

Electric water bath

Type: 106-2 6 hole

Power: 2.4kw 220V

57 Magnetic heating agitator 2 C

Type: 681

Power: 2.2kw 220V

58 Flame photometer 1 C

For K+

Na+

Type: 6410

59 Photometer 1 C

Type: 7211

Wave length: 200~1000mm

60 CaO Apparatus for f-CaO rapid test 1 C

61 Electric distiller 3 C

Size: 4000ml/h

Power: 4kw 220V

62 Acidimeter 1 C

Type: PHS-3C

63 Ion exchanging water purifier 1 C

Type: 70

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64 Ion exchanging colume 4 C

Type: 20×400mm

65 Electrionic balance 1 C

Type: BP61

Max. range: 61g

Accuracy: 0.1mg

66 Photoelectric analytical balance 1 C

Type: TG328-A

Max. range: 200mg

Graduation: 0.1mg

67 Industrial balance 1 C

Type: TG628-A

Max. range: 200g

Graduation: 10mg

68 Torque table balance 1 C

Type: NV-100

Max. range: 200g

Graduation: 20mg

69 Alcohol burner 4 C

70 Agate mortar 2 each C

Size: Φ110mm, Φ70mm

71 Ceramic mortar 2 each C

Size: Φ110mm, Φ90mm

72 Platino evaporator 1 C

Size: Φ110mm

73 Nickel evaporator 2 C

Size: Φ110mm

74 Ceramic evaporator 20 each C

Size: Φ120mm, Φ80mm

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75 Ceramic evaporator 10 C

Size: Φ140mm

76 Platino crucible with cover 4 C

Size: 24ml

77 Silver crucible with cover 10 C

Size: 20~30ml

78 Nickle crucible with cover 10 C

Size: 30ml

79 Ceramic crucible with cover 10 each C

Size: 18ml, 14ml

80 Crucible tong 1 each C

Size: 600mm, 240mm

81 Long handle crucible tong 4 C

82 Short handle crucible tong 10 C

83 Glass graduate 4 each C

Size: 10, 20, 24, 40,

200, 240, 400,1000ml

84 Glass graduate 20 C

Size: 100ml

85 Baker 10 C

Size: 800ml

86 Baker 40 each C

Size: 100, 140, 600ml

87 Baker 30 each C

Size: 300, 240, 400, 400ml

88 Flask 10 each C

Size: 240, 400ml

89 Washing bottle 10 each C

Dim glass plug

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Size: 100, 240, 400, 1000ml

90 Reagent bottle 10 each C

Small mouth dim glass plug

Size: 100, 240, 400, 1000ml

91 Distilled bottle 10 each C

With piston

Size: 10000, 20000ml

92 Brown reagent bottle 6 each C

Small mouth dim glass plug

Size: 240, 1000, 2400ml

93 Specimen bottle 30 each C

Size: Φ60×120, Φ74×140mm

94 Sample bottle 40 each C

Big mouth dim glass plug

Size: 140, 400ml

95 Sample bottle 300 C

Big mouth dim glass plug

Size: 60ml

96 Weighing bottle 30 C

Dim glass plug

Size: Φ40×24ml

97 Volumetric flask 20 each C

With glass plug

Size: 100, 240, 400, 1000ml

98 Dropping bottle 20 C

Size: 24ml

99 Filtering bottle 4 each C

Size: 400, 1000ml

100 Buret 14 each C

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Size: 24, 40ml

101 Buret 6 C

Size: 40ml

102 Microburet 2 each C

Size: 1, 2ml

103 Pipette 3 each C

Size: 40ml

104 Pipette 10 each C

Size: 4, 10, 20, 24ml

105 Pipette 6 each C

Size: 40, 100ml

106 Pipette 2 each C

Size: 140, 200ml

107 Test tube 40 each C

Size: 18, 24ml

108 Drying tube 10 C

Type: U single ball

109 Dryer 4 C

Size: Φ140ml

110 Dryer 6 C

Size: Φ200ml

111 Dryer 2 C

Size: Φ300ml

112 Condensing pipe 10 C

Type: shaft

113 Condensing pipe 4 C

Type: spherical

114 Condensing pipe 4 C

Type: snake

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115 Funnel long tube 4 each C

Size: 60 ° Φ60mm, Φ64mm

116 Funnel short tube 4 each C

Size: 60° Φ74mm, Φ140mm

117 Watch glass 30 each C

Size: Φ74, 100, 124, 140, 180mm

118 Orsat gas analyzer 1 C

Type: 4 tube

119 Portable photo pyrometer 1 C

Type: WGG2-202

120 Portable infrared therometer 1 C

Type: ST6

Temperature range: -20~400℃

121 Anemometer 1 C

Type: QDF-3

Speed range: 0.04~30m/s

122 Smoke tester 1 C

Type: SYC-1A

123 Thermometer 10 C

Size: 100℃

124 Mercury thermometer 4 each C

Size: 140, 200, 360, 400℃

125 Desk computer 1 C

126 Reagents For Chemical Analysis 1 set C

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LIST OF ELECTRICAL EQUIPMENT AND MATERIAL

Item E-1 Limestone crushing and conveying

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear LV 2

indoor, withdrawable type,

rated breaking current: 30KA

02 Speed-regulation device 1

for apron feeder, 44Kw

03 Liquid rheostat 1set

for 6KV, 1800Kw

wound rotor induction Motor

04 Control box for bag filter 1

05 Knife switch with fuse 1

380V 80A

06 Knife switch with fuse 1

380V 200A

07 Knife switch with fuse 1

380V 30A

08 Local control box 8

For start-stop by Motor

09 Rotate detector 3

10 Rope switch 4

11 Starting signal board 2

240x240 PVC board

with a bell & a lamp

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Item E-2 Clay crushing and conveying

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 1

indoor, withdrawable type,

rated breaking current: 30KA

02 Speed-regulation device 1

for apron feeder, 30Kw

03 Liquid rheostat 1set

for 6KV, 220KW

wound rotor induction Motor

04 Control box for bag filter 1

05 Knife switch with fuse 2

380V 80A

06 Knife switch with fuse 1

380V 30A

07 Local control box 6

for start-stop by Motor

08 rotate detector 2

09 Starting signal board 1

240x240 PVC board

with a bell & a lamp

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Item E-3 Clay preblending stockpile

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 2

indoor, withdrawable type,

rated breaking current: 30KA

02 Stacker control device 1set

03 Reclaimer control device 1set

04 Control box for bag filter 1

05 Knife switch with fuse 2

380V 80A

06 Local control box 8

for start-stop by Motor

07 Rotate detector 3

08 Rope switch 22

09 Starting signal board 2

240x240 PVC board

with a bell & a lamp

Item E-4 Limestone preblending stockpiled

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 2

indoor, withdrawable type,

rated breaking current: 30KA

02 Stacker control device 1set

03 Reclaimer control device 1set

04 Control box for bag filter 1

05 Knife switch with fuse 2

380V 80A

06 Local control box 4

for start-stop by Motor

07 rotate detector 3

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08 rope switch 34

09 Starting signal board 2

240x240 PVC board

with a bell & a lamp

Item E-5 Raw materials proportioning station

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 1

indoor, withdrawable type,

rated breaking current: 30KA

02 Control box for bag filter 2

03 Knife switch with fuse 2

380V 80A

04 Local control box 8

for start-stop by Motor

05 Rotate detector 2

06 Rope switch 8

07 Starting signal board 2

240x240 PVC board

with a bell & a lamp

Item E-6 Raw material grinding and exhaust gas treatment

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 6

indoor, withdrawable type

rated breaking current: 30KA

02 Speed-regulation device 1

for separator, 130Kw

03 Liquid rheostat 1set

for 6KV, 3400Kw

wound rotor induction Motor

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04 Control panel 1

for magnetic separtor

05 Control panel 1

for metal detectied

06 VVVF device 1set

6KV 2400KW

07 VVVF device 1set

6KV 2400KW

08 HT rectifing device for EP 6sets

For exhaust gas treatment system

09 LV control device for EP 1set

For exhaust gas treatment system

10 Control box for bag filter 2

11 Knife switch with fuse 2

380V 80A

12 Local control box 40

for start-stop by Motor

13 rotate detector 3

14 Starting signal board 3

240x240 PVC board

with a bell & a lamp

15 Control or connection panel 1 set

for raw mill

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Item E-7 Preheater ID FAN

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 3

indoor, withdrawable type

rated breaking current: 30KA

02 HT rectifing device for EP 6sets

For by-pass system

03 LV control device for EP 1set

For by-pass system

04 Knife switch with fuse 1

380V 80A

05 Local control box 24

for start-stop by Motor

06 Rotate detector 8

07 Starting signal board 2

240x240 PVC board with a bell & a lamp

Item E-8 Raw meal homogenizing silo

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 4

indoor, withdrawable type

rated breaking current: 30KA

02 Control panel 2

for aerating in homo-silo

03 Control box for bag filter 3

04 Knife switch with fuse 2

380V 80A

05 Local control box 20

for start-stop by Motor

06 rotate detector 1

07 Starting signal board 2

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240x240 PVC board

with a bell & a lamp

Item E-9 Kiln feeding

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 2

indoor, withdrawable type

rated breaking current: 30KA

02 Control box for bag filter 2

03 Knife switch with fuse 1

380V 80A

04 Local control box 14

for start-stop by Motor

05 rotate detector 2

06 Starting signal board 1

240x240 PVC board

with a bell & a lamp

Item E-10 Preheater and precalciner

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 1

indoor, withdrawable type

rated breaking current: 30KA

02 Control panel 1

for air blaster

03 Control panel 1

for air lance system

04 Knife switch with fuse 2

380V 80A

05 Local control box 6

for start-stop by Motor

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06 Starting signal board 2

240x240 PVC board

with a bell & a lamp

Item E-11 Kiln and tertiary air duct

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 3

indoor, withdrawable type

rated breaking current: 30KA

02 Thyristor rectifier device 1set

for kiln driver

430Kw, DC440V

with 6KV rectifier transformer

03 Knife switch with fuse 1

380V 80A

04 Local control box 24

for start-stop by Motor

05 Starting signal board 1

240x240 PVC board

with a bell & a lamp

Item E-12 Clinker cooling

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 6

indoor, withdrawable type

rated breaking current: 30KA

02 Thyristor rectifier device 3set

or kiln driver, 44Kw, DC440V

03 Frequency rheostat 1set

for wound rotor induction Motor

380V, 44Kw

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04 HT rectifing device for EP 6sets

For cooler system

05 LV control device for EP 1set

For ecooler system

06 Control device 1set

for oil burn system

07 Knife switch with fuse

380V 80A 2

380V 30A 2

08 Local control box 44

for start-stop by Motor

09 Rotate detector 4

10 Starting signal board 3

240x240 PVC board with a bell & a lamp

Item E-13 Clinker storage and conveying

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 3

indoor, withdrawable type

rated breaking current: 30KA

02 Control box for bag filter 8

03 Knife switch with fuse 2

380V 80A

04 Local control box 30

for start-stop by Motor

05 Rotate detector 8

06 Rope switch 14

07 Starting signal board 2

240x240 PVC board

with a bell & a lamp

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Item E-14 Gypsum crushing and storing

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 2

indoor, withdrawable type

rated breaking current: 30KA

02 Speed-regulation device 1

for apron feeder, 70Kw

03 Frequency rheostat 1

for 380V, 130Kw

wound rotor induction Motor

04 Control box for bag filter 2

05 Knife switch with fuse 1

380V 80A

06 Local control box 12

for start-stop by Motor

07 Rotate detector 4

08 Rope switch 18

09 Starting signal board 2

250x250 PVC board

with a bell & a lamp

Item E-15 Cement grinding and conveying

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 14

indoor, withdrawable type

rated breaking current: 30KA

02 Thyristor rectifier device 2sets

for separator Motor

150Kw, DC440V

03 Liquid rheostat 2sets

for 6KV, 3000Kw

wound rotor induction Motor

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04 Liquid rheostat 2sets

for 6KV, 1000Kw

wound rotor induction Motor

05 Control panel 2

for magnetic separtor

06 Control panel 2

for metal detectied

07 Control panel 2 set

for water spary system of cement mill

08 Control box 2

for cement mill system bag filter

09 Control box for bag filter 6

10 Knife switch with fuse

380V 200A 2

380V 80A 3

380V 30A 4

11 Local control box 96

for start-stop by Motor

12 Rope switch 6

13 Rotate detector 18

14 Starting signal board 4

250x250 PVC board

with a bell & a lamp

15 Control or connection panel 2sets

for cement pre-grinding mill

Item E-16 Cement storing

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 4

indoor, withdrawable type

rated breaking current: 30KA

02 Control box for bag filter 2

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03 Knife switch with fuse 2

80V 80A

04 Local control box 40

for start-stop by motor

05 Rotate detector 1

06 Starting signal board 2

250x250 PVC board

with a bell & a lamp

Item E-17 Cement packing and bagged cement storing

Ser. No. Equipment and Specification Q'ty Remarks

01 LV drawer-type switchgear 7

indoor, withdrawable type

rated breaking current: 30KA

02 Control box for bag filter 4

03 Knife switch with fuse

380V 80A 2

380V 30A 2

04 Local control box 56

for start-stop by motor

05 Rotate detector 26

06 Rope switch 8

07 Starting signal board 4

250x250 PVC board

with a bell & a lamp

08 Control device 4sets

for cement packer

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Item E-18 Bulk loading station for truck

Ser. No. Equipment and Specification Q'ty Remarks

01 Nonstandard control cabinet 1

800x650x2200,

02 Control box 2

for bulk for truck

03 Control box for bag filter 1

04 Knife switch with fuse 1

380V 80A

05 Local control box 6

for start-stop by motor

06 Starting signal board 2

250x250 PVC board

with a bell & a lamp

Item E-19 Compressed air station

Ser. No. Equipment and Specification Q'ty Remarks

01 Nonstandard control cabinet 2

800x640x2200,

02 Control device 8sets

for air compressor

03 Knife switch with fuse 2

380V 80A

04 Knife switch with fuse 2

380V 30A

04 Local control box 10

for start-stop by motor

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Item E-20 Circulating water pump room

Ser. No. Equipment and Specification Q'ty Remarks

01 Nonstandard control cabinet 4

800x640x2200,

02 Local control box 11sets

400×400×120mm

03 Knife switch with fuse 1

380V 80A

04 Knife switch with fuse 1

380V 30A

05 Local control box 13

for start-stop by motor

Item E-21 Limestone crushing electrical room

Ser. No. Equipment and Specification Q'ty Remarks

01 Power transformer 1

630KVA 6/0.4KV

D,Yn-11

02 6.3KV drawer-type switchgear 7

indoor,metalclad,with drawable type,

rated voltage: 6.3kv,

rated breaking current: 31.4KA

03 Ni-Cd battery DC panel 1set

rated input voltage: AC 380V

rated output voltage: DC 220V

rated Capacity: 20AH

04 Control and signal panel 2

indoor, metal panel

04 LV drawer-type switchgear 4

indoor, with drawable type,

rated breaking current: 30KA

06 LV Enclosing bus chute 3m

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used for power incomming

of LV switchgear, 380V, 1400A

07 PLC control device PCL 1set

Item E-22 Preblending electrical room

Ser. No. Equipment and Specification Q'ty Remarks

01 Power transformer 1

1000KVA, 6/0.4KV

D,Yn-11

02 HV on-load switch 1

6.3KV

03 LV drawer-type switchgear 7

indoor, with drawable type,

rated breaking current: 30KA

04 LV Enclosing bus chute 3m

LV used for power incomming

of LV switchgear, 380V,2000A

05 PLC control device PLC 1set

Item E-23 Raw Ginding electrical room

Ser. No. Equipment and Specification Q'ty Remarks

01 Power transformer 2

1240KVA 6/0.4KV

D,Yn-11

02 6.3KV drawer-type switchgear 20

indoor,metal-closed,with drawable type,

rated voltage: 6.3kv,

rated breaking current: 31.4KA

03 HV capacitor compensation panel 2set

1340Kvar 6.3KV

04 Ni-Cd battery DC panel 1set

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rated input voltage: AC 380V

rated output voltage: DC 220V

rated Capacity: 40AH

05 Control and signal panel 4

indoor,metal panel

06 HV Enclosing bus chute 10m

used for liaison of HV switchgear

metalclad

6.3KV 1000A

07 LV drawer-type switchgear 14

indoor, with drawable type,

rated breaking current: 30KA

08 LV Enclosing bus chute 10m

used for power incomming and liaison

of LV switchgear,

380V 2000A

Item E-24 Preheater electrical room

Ser. No. Equipment and Specification Q'ty Remarks

01 Power transformer 1

1000KVA 6/0.4KV

D,Yn-11

02 HV on-load switch 6.3KV 1

03 LV drawer-type switchgear 6

indoor, with drawable type,

rated breaking current: 30KA

04 LV Enclosing bus chute LV 3m

used for power incomming

of LV switchgear, 380V,2000A

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Item E-25 Cooler electrical room

Ser. No. Equipment and Specification Q'ty Remarks

01 Power transformer 2

1000KVA 6/0.4KV, D,Yn-11

02 6.3KV drawer-type switchgear 16

indoor, metal-closed, with drawable type,

rated voltage: 6.3kv

rated breaking current: 31.4KA

03 HV capacitor compensation panel 2sets

1340KVar, 6.3KV

04 Ni-Cd battery DC panel 1set

rated input voltage: AC 380V

rated output voltage: DC 220V

rated Capacity: 40AH

05 Control and signal panel 4

indoor,metal panel

06 HV Enclosing bus chute 10m

used for liaison of HV switchgear

6.3KV 1000A, metal enclosed

07 LV drawer-type switchgear 14

indoor, with drawable type,

rated breaking current: 30KA

08 LV Enclosing bus chute 10m

used for power incomming and liaison

of LV switchgear,

380V 2000A

Item E-26 Cable,Wire and Laying Parts

Ser. No. Equipment and Specification Q'ty Remarks

01 H.T. power cable 14km

YJV-6 3x40~3x240mm2

02 Polyethyene power cable 2km

ZLQDC 1x94mm2

03 Power cable 120km

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VV-1 3x4+1x2.4~3x184+1x94mm2

04 Control cable 180km

KVV-0.4 4x1.4~39x1.4mm2

04 Cable tray 600x140 11km

06 Cable tray 400x100 4km

07 Steel tube 34km

G dia.20~100

08 Flat steel 14km

--24x4, --40x4

09 Angle steel L40x40x4 4km

10 Power wire 2.4~4mm2

60km

11 On-wall box for lighting 30sets

12 Lighting equipment 1set

For all plant

Item E-27 Emergency power source

Ser. No. Equipment and Specification Q'ty Remarks

01 Diesel generator units 1set

800KW 380V 40Hz

automatic starting

4. LIST OF PROCESS CONTROL SYSTEM

4.1 DISTRIBUTED CONTROL SYSTEM

ITEM NAME & SPECIFICATION QTY REMARKS

1.1 Operator station with CRT workplaces 6sets

each (one for coment packing locally)

1.2 Printer 3sets

1.3 Hardcopy 1set

1.4 Local control station 4sets

1.5 Special communication cables all

with necessary communication interface

1.6 UPS 10kVA with battery 1set

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for 14 mini. for CCR

1.7 UPS 4kVA with battery 4sets

for 10 mini. for ER1-4

1.8 Basic engineering all

1.9 Detail application engineering all

4.2 QUALITY CONTROL SYSTEM (QCS)

ITEM NAME & SPECIFICATION QTY REMARKS

2.1 Spectrometer (X-ray) 1set

2.2 Grinding mill. Presser etc. 1set

2.3 Sample preparation equipment 1set

2.4 Quality control computer system 1set

with the printer etc.

2.5 Detail application engineering all

4.3 SCANEX SYSTEM

ITEM NAME & SPECIFICATION QTY REMARKS

3.1 Infrared scanning sensor 1set

3.2 Scanex computer system with CRT1set

3.3 Colour printer 1set

3.4 Detail application engineering 1set

4.4 INSTRUMENTATION

ITEM NAME & SPECIFICATION QTY REMARKS

4.01 ITV system for kiln with its 1set

aux. equipment and accessories

4.02 ITV system for cooler with its 1set

aux. equipment and accessories

4.03 ITV for preblending bed 2sets

4.04 Gas analyser CO/O2/NOx for kiln inlet 1set

CO/O2/NOx

4.05 Gas analyser CO/O2 for kiln preheater 1set

CO/O2

4.06 Temperature transmitter with 100sets

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thermocouple or pt100 sensors

4.07 Pressure transmitter 80sets

4.08 Level switch 30sets

4.09 Level detector, continuos 30sets

4.10 Aux. control panel with 14sets

electrical control elements inside

4.11 Preventive maintenance tools 1set

for instrumentation