Spec-10040-Customer Rev e Fixed Mount Flow Chart

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Transcript of Spec-10040-Customer Rev e Fixed Mount Flow Chart

  • Valve Assembly Part Number Valve Gap Inlet Plate Type & P/N Rotor P/N

    60358-420 .060" 1009 - 1232 GPM High Flow - 11230 ( 4.55) 60364-420 ( 4.200)60358-420 .045" 897 - 1095 GPM High Flow - 11230 ( 4.55) 60364-420 ( 4.200)60358-420 .030" 787 - 961 GPM High Flow - 11230 ( 4.55) 60364-420 ( 4.200)60413-316 .060" 535 - 802 GPM Med. Flow - 11282 ( 3.400) 60323-316 ( 3.160)60413-316 .045" 478 - 774 GPM Med. Flow - 11282 ( 3.400) 60323-316 ( 3.160)60413-316 .030" 419 - 679 GPM Med. Flow - 11282 ( 3.400) 60323-316 ( 3.160)

    Notes: 1. Yellow Bar denotes the Low Pulse Height Range, dynamic pulse heights in this range are from 100 to 200 PSI at the Valve.2. Green Bar denotes the Optimal Range with dynamic pulse heights above 200 PSI, less than the maximum recommended pulse and/or velocities below 60 ft/s. Exceeding the flow range of the green bar may cause large pulses that could damage the pulsers thrust bearings or result in excessive wash of the valve's parts.3. Red Bar (cross-hatched) denotes the High Wash Zone. APS defines the High Wash Zone for fixed mount pulsers as a flow velocity between 60 - 70 ft/s. The end of the red bar is the point where the pulser thrust bearing load limit is exceeded.4. Please Note that Surface Pulses can be significantly impacted by pulse width, pulsation damper settings, depth, mud properties, and other rig conditions.

    Optimal (Green) Flow Range

    Fixed Mount Pulser Flow Charts - 5.25" ValveFor 8" & 9.5" OD Collar

    1 Second Pulse with 8.4 ppg Mud

    250 350 450 550 650 750 850 950 1050 1150 1250

    60413-316 - .030" Gap

    60413-316 - .045" Gap

    60413-316 - .060" Gap

    60358-420 - .030" Gap

    60358-420 - .045" Gap

    60358-420 - .060" Gap

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    Flow Rate (GPM)

    APS Confidential APS Technology, Inc. Ref: SPEC-10040 Rev E 1

    SPEC-10040-CUSTOMER REV E

  • APS Confidential APS Technology, Inc. Ref: SPEC-10040 Rev E 2

    Fixed Mount Pulser Flow Charts - 5.25" ValveFor 8" & 9.5" OD Collar

    Predicted Pulse Height at the Valve as a Function of Flow rate for 8.4 Lbs/Gal Mud

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    0 200 400 600 800 1000 1200Flow Rate (GPM)

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    60413-316 - .030" Gap

    60413-316 - .045" Gap

    60413-316 - .060" Gap

    60358-420 - .030" Gap

    60358-420 - .045" Gap

    60358-420 - .060" Gap

    This Chart is based on water as the drilling fluid. To predict the pressure for other fluids scale the pressure by multiplying by the ratio of the fluid density to that of water (specific weight of the fluid). Example: 10 ppg/8.4 ppg x pressure pulse from chart to estimate pulse size when using 10 ppg mud.

    SPEC-10040-CUSTOMER REV E

  • Valve Assembly Part Number Valve Gap Inlet Plate Type & P/N Rotor P/N

    60358-420 1.52 mm 3818 - 4662 LPM High Flow - 11230 (116 mm) 60364-420 (107 mm)60358-420 1.14 mm 3395 - 4145 LPM High Flow - 11230 (116 mm) 60364-420 (107 mm)60358-420 .76 mm 2980 - 3639 LPM High Flow - 11230 (116 mm) 60364-420 (107 mm)60413-316 1.52 mm 2026 - 3037 LPM Med. Flow - 11282 (86.4 mm) 60323-316 (80.3 mm)60413-316 1.14 mm 1809 - 2929 LPM Med. Flow - 11282 (86.4 mm) 60323-316 (80.3 mm)60413-316 .76 mm 1587 - 2569 LPM Med. Flow - 11282 (86.4 mm) 60323-316 (80.3 mm)

    Notes: 1. Yellow Bar denotes the Low Pulse Height Range, dynamic pulse heights in this range are from 690 to 1,380 kPa at the Valve.2. Green Bar denotes the Optimal Range with dynamic pulse heights above 1,380 kPa, less than the maximum recommended pulse and/or velocities below 18.3 m/s. Exceeding the flow range of the green bar may cause large pulses that could damage the pulsers thrust bearings or result in excessive wash of the valve's parts.3. Red Bar (cross-hatched) denotes the High Wash Zone. APS defines the High Wash Zone for fixed mount pulsers as a flow velocity between 18.3 - 21.3 m/s. The end of the red bar is the point where the pulser thrust bearing load limit is exceeded.4. Please Note that Surface Pulses can be significantly impacted by pulse width, pulsation damper settings, depth, mud properties, and other rig conditions.

    Optimal (Green) Flow Range

    Fixed Mount Pulser Flow Charts - 133 mm (5.25") ValveFor 203 mm & 241 mm OD Collar

    1 Second Pulse with 1000 kg/m3 Mud

    1000 1500 2000 2500 3000 3500 4000 4500

    60413-316 - .76 mm Gap

    60413-316 - 1.14 mm Gap

    60413-316 - 1.52 mm Gap

    60358-420 - .76 mm Gap

    60358-420 - 1.14 mm Gap

    60358-420 - 1.52 mm Gap

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    Flow Rate (LPM)

    APS Confidential APS Technology, Inc. Ref: SPEC-10040 Rev E 3

    SPEC-10040-CUSTOMER REV E

  • APS Confidential APS Technology, Inc. Ref: SPEC-10040 Rev E 4

    Fixed Mount Pulser Flow Charts - 133 mm (5.25" ) ValveFor 203 mm & 241 mm OD Collar

    Predicted Pulse Height at the Valve as a Function of Flow rate for 1000 kg/m 3 Mud

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    0 500 1000 1500 2000 2500 3000 3500 4000 4500Flow Rate (LPM)

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    60413-316 - .76 mm Gap

    60413-316 - 1.14 mm Gap

    60413-316 - 1.52 mm Gap

    60358-420 - .76 mm Gap

    60358-420 - 1.14 mm Gap

    60358-420 - 1.52 mm Gap

    This Chart is based on water as the drilling fluid. To predict the pressure for other fluids scale the pressure by multiplying by the ratio of the fluid density to that of water (specific weight of the fluid). Example: 1500 kg/m 3 / 1000 kg/m3 x pressure pulse from chart to estimate pulse size when using 1500 kg/m3 mud.

    SPEC-10040-CUSTOMER REV E

  • Valve Assembly Part Number Valve Gap Inlet Plate Type & P/N Rotor P/N

    60331-316 .060" 433 - 701 GPM Std. Flow - 11172 ( 3.400) 60323-316 ( 3.160)60331-316 .045" 368 - 595 GPM Std. Flow - 11172 ( 3.400) 60323-316 ( 3.160)60331-316 .030" 324 - 525 GPM Std. Flow - 11172 ( 3.400) 60323-316 ( 3.160)60363-290 .060" 265 - 467 GPM Low Flow - 11171 ( 2.960) 60323-290 ( 2.900)60363-290 .045" 227 - 400 GPM Low Flow - 11171 ( 2.960) 60323-290 ( 2.900)60363-290 .030" 179 - 315 GPM Low Flow - 11171 ( 2.960) 60323-290 ( 2.900)

    Notes: 1. Yellow Bar denotes the Low Pulse Height Range, dynamic pulse heights in this range are from 100 to 200 PSI at the Valve.2. Green Bar denotes the Optimal Range with dynamic pulse heights above 200 PSI, less than the maximum recommended pulse and/or velocities below 60 ft/s. Exceeding the flow range of the green bar may cause large pulses that could damage the pulsers thrust bearings or result in excessive wash of the valve's parts.3. Red Bar (cross-hatched) denotes the High Wash Zone. APS defines the High Wash Zone for fixed mount pulsers as a flow velocity between 60 - 70 ft/s. The end of the red bar is the point where the pulser thrust bearing load limit is exceeded.4. Please Note that Surface Pulses can be significantly impacted by pulse width, pulsation damper settings, depth, mud properties, and other rig conditions.

    Optimal (Green) Flow Range

    Fixed Mount Pulser Flow Charts - 4.125" ValveFor 6.25" to 6.75" OD Collar

    1 Second Pulse with 8.4 ppg Mud

    100 200 300 400 500 600 700

    60363-290 - .030" Gap

    60363-290 - .045" Gap

    60363-290 - .060" Gap

    60331-316 - .030" Gap

    60331-316 - .045" Gap

    60331-316 - .060" Gap

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    Flow Rate (GPM)

    APS Confidential APS Technology, Inc. Ref: SPEC-10040 Rev E 5

    SPEC-10040-CUSTOMER REV E

  • APS Confidential APS Technology, Inc. Ref: SPEC-10040 Rev E 6

    Fixed Mount Pulser Flow Charts - 4.125" ValveFor 6.25" to 6.75" OD Collar

    Predicted Pulse Height at the Valve as a Function of Flow rate for 8.4 Lbs/Gal Mud

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    60363-290 - .030" Gap

    60363-290 - .045" Gap

    60363-290 - .060" Gap

    60331-316 - .030" Gap

    60331-316 - .045" Gap

    60331-316 - .060" Gap

    This Chart is based on water as the drilling fluid. To predict the pressure for other fluids scale the pressure by multiplying by the ratio of the fluid density to that of water (specific weight of the fluid). Example: 10 ppg/8.4 ppg x pressure pulse from chart to estimate pulse size when using 10 ppg mud.

    SPEC-10040-CUSTOMER REV E

  • Valve Assembly Part Number Valve Gap Inlet Plate Type & P/N Rotor P/N

    60331-316 1.52 mm 1638 - 2652 LPM Std