SPC Pocket Card Exterior copy - SPC SoftwareSPC Pocket Card-3σ-3 σ+3-2σ -1σ X +1σ +2σ +3σ...

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North America: 1.800.772.7978 Europe: +44 (0)800.888.6200 China: 86)10 6569 9909 www.infinityqs.com Washington DC | Seattle | London | Beijing | Shanghai For more information, visit www.infinityqs.com To order pocket cards, contact: P pl = P pu = P p = X – LSL 3s USL – X 3s USL – LSL 6s C pl = C pu = C p = μ – LSL 3σ USL – μ USL – LSL 6σ 3σ s = σ = μ = n – 1 R Estimated population mean d 2 X = Σ X Σ ( X i – X ) 2 n RULE 1 Point beyond the control limit. RULE 3 4 out of 5 Zone B or beyond. RULE 5 Six or more in a row increasing or decreasing. RULE 2 2 out of 3 in Zone A or beyond. RULE 4 8 or more on one side of centerline without crossing. Lower Control Limit Upper Control Limit Zone A Zone B Zone C Zone C Zone B Zone A Special Cause Patterns 0.975 0.927 0.886 0.850 0.817 0.789 0.763 0.739 0.718 0.698 0.680 0.663 0.647 0.633 0.619 0.606 0.284 0.321 0.354 0.382 0.406 0.428 0.448 0.466 0.482 0.497 0.510 0.523 0.534 0.545 0.555 0.565 1.716 1.679 1.646 1.618 1.594 1.572 1.552 1.534 1.518 1.503 1.490 1.477 1.466 1.455 1.445 1.435 0.9727 0.9754 0.9776 0.9794 0.9810 0.9823 0.9835 0.9845 0.9854 0.9862 0.9869 0.9876 0.9882 0.9887 0.9892 0.9896 n A 2 D 3 D 4 d 2 2.660 1.880 1.023 0.729 0.577 0.483 0.419 0.373 0.337 0.308 0.285 0.266 - 0 0 0 0 0 0.076 0.136 0.184 0.223 0.256 0.283 - 3.267 2.574 2.282 2.114 2.004 1.924 1.864 1.816 1.777 1.744 1.717 - 1.128 1.693 2.059 2.326 2.534 2.704 2.847 2.970 3.078 3.173 3.258 133,620 71,860 35,730 16,396 6,934 2,700 966 318 96 26 7 2 0.340 0.060 0.012 0.002 66,810 35,930 17,865 8,198 3,467 1,350 483 159 48 13 3 1 0.170 0.030 0.006 0.001 Fallout rates expressed in PPM (parts per million) P p Fallout (both sides combined) Calculated Capability Ratio X and R Control Charts X and S Control Charts P pk Fallout (one side only) 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 1 2 3 4 5 6 7 8 9 10 11 12 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 n A 3 B 3 B 4 c 4 Control Chart Constants P p and P pk Fallout Rates SPC Pocket Card -3σ -3σ +3σ -2σ -1σ +1σ +2σ +3σ X 68% Capability (6σ) Voice of the Process Upper Specification Limit Lower Specification Limit Engineering Tolerance Voice of the Customer 95% 99.7% Capability Study Empirical Rule Capability Formulas

Transcript of SPC Pocket Card Exterior copy - SPC SoftwareSPC Pocket Card-3σ-3 σ+3-2σ -1σ X +1σ +2σ +3σ...

Page 1: SPC Pocket Card Exterior copy - SPC SoftwareSPC Pocket Card-3σ-3 σ+3-2σ -1σ X +1σ +2σ +3σ Capability (6σ) Voice of the Process Upper Specification Limit Lower Specification

North America: 1.800.772.7978Europe: +44 (0)800.888.6200

China: 86)10 6569 9909

www.infinityqs.com

Washington DC | Seattle | London | Beijing | Shanghai

For more information, visit www.infinityqs.com

To order pocket cards, contact:

Ppl

=

Ppu

=

Pp =

X – LSL

3s

USL – X

3s

USL – LSL

6s

Cpl

=

Cpu

=

Cp =

µ – LSL

USL – µ

USL – LSL

s =

σ =

µ =

n – 1R

Estimated population mean

d2

X =

Σ X

Σ ( Xi – X )2

n

RULE 1Point beyondthe control limit.

RULE 34 out of 5 Zone B or beyond.

RULE 5Six or more in a rowincreasing or decreasing.

RULE 22 out of 3 in Zone A or beyond.

RULE 48 or more on one sideof centerline without crossing.

Lower Control Limit

Upper Control Limit

Zone A

Zone B

Zone C

Zone C

Zone B

Zone A

Special Cause Patterns

0.975

0.927

0.886

0.850

0.817

0.789

0.763

0.739

0.718

0.698

0.680

0.663

0.647

0.633

0.619

0.606

0.284

0.321

0.354

0.382

0.406

0.428

0.448

0.466

0.482

0.497

0.510

0.523

0.534

0.545

0.555

0.565

1.716

1.679

1.646

1.618

1.594

1.572

1.552

1.534

1.518

1.503

1.490

1.477

1.466

1.455

1.445

1.435

0.9727

0.9754

0.9776

0.9794

0.9810

0.9823

0.9835

0.9845

0.9854

0.9862

0.9869

0.9876

0.9882

0.9887

0.9892

0.9896

n A2 D3 D4 d22.660

1.880

1.023

0.729

0.577

0.483

0.419

0.373

0.337

0.308

0.285

0.266

-

0

0

0

0

0

0.076

0.136

0.184

0.223

0.256

0.283

-

3.267

2.574

2.282

2.114

2.004

1.924

1.864

1.816

1.777

1.744

1.717

-

1.128

1.693

2.059

2.326

2.534

2.704

2.847

2.970

3.078

3.173

3.258

133,620 71,86035,73016,3966,9342,700

9663189626720.3400.0600.0120.002

66, 81035,93017,8658,1983,4671,350

483159481331 0.1700.0300.0060.001

Fallout rates expressed in PPM (parts per million)

Pp Fallout(both sides combined)

Calculated Capability Ratio

X and R Control Charts X and S Control Charts

Ppk Fallout(one side only)

0.500.600.700.800.901.001.101.201.301.401.501.601.701.801.902.00

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n A3 B3 B4 c4

Control Chart Constants

Pp and Ppk Fallout Rates

SPC Pocket Card

-3σ

-3σ +3σ

-2σ -1σ +1σ +2σ +3σX68%

Capability (6σ)Voice of the Process

UpperSpecification

Limit

LowerSpecification

Limit

Engineering ToleranceVoice of the Customer

95%

99.7%

Capability Study

Empirical Rule

Capability Formulas

Page 2: SPC Pocket Card Exterior copy - SPC SoftwareSPC Pocket Card-3σ-3 σ+3-2σ -1σ X +1σ +2σ +3σ Capability (6σ) Voice of the Process Upper Specification Limit Lower Specification

Xand R

IXandMR

Xands

X =∑ X

kUCL X = X + A2 R

LCL X = X – A2 R

UCL R = D4 R

LCL R

UCL IX = IX + A2 MR

LCL IX = IX - A2 MR

UCL MR = D4 MRLCL MR = 0

UCL X = X + A3 s

LCL X = X - A3 sUCL s = B4 s

LCL s = B3 s

R =∑ R

k

IX =∑ IX

k

MR =∑MR

k-1

X =∑ X

k

s =∑ s

k

MRd2

sc4

= D3 R

Variables Control Charts

Attribute Control Charts

p

np

c

u

p =∑ p

k

np =∑ np

k

c =∑ c

k

u =∑ u

k

UCLp = p +3

LCL p = p-3

UCLnp = np+3

LCL np= np-3

UCLc = c+3

LCL c = c-3

UCLu = u+3

LCL u= u-3

p(1- p )

))n

p(1- pn

np(1- p)

np(1- p)

c

c

un

un

un

np (1- p)

p (1- pn

c

Rd2

Estimate of SigmaControl LimitsCenterlineChart Type

Estimate of SigmaControl LimitsCenterlineChart Type

Control Chart Formulas

YesNoYesNoYesNoYesNoYesNoYesNoYesNoYesNo

YesNoYesNoYesNoYesNoYesNoYesNoYesNoYesNo

YesNoYesNoYesNoYesNoYesNoYesNoYesNoYesNo

– Group 3D Standardized IX-MR– Group 3D Target IX-MR– Group 3D Standardized IX-MR– Group 3D IX-MR– Group Standardized IX-MR– Group Target IX-MR– Group Standardized IX-MR– Group IX-MR– 3D Standardized IX-MR– 3D Target IX-MR– 3D Standardized IX-MR– 3D IX-MR– Standardized IX-MR– Target IX-MR– Standardized IX-MR– IX-MR

– Group 3D Standardized Xbar-R– Group 3D Target Xbar-R– Group 3D Standardized Xbar-R– Group 3D Xbar-R– Group Standardized Xbar-R– Group Target Xbar-R– Group Standardized Xbar-R– Group Xbar-R– 3D Standardized Xbar-R– 3D Target Xbar-R – 3D Standardized Xbar-R– 3D Xbar-R– Standardized Xbar-R– Target Xbar-R– Standardized Xbar-R– Xbar-R

– Group 3D Standardized Xbar-S– Group 3D Target Xbar-S– Group 3D Standardized Xbar-S– Group 3D Xbar-S– Group Standardized Xbar-S– Group Target Xbar-S – Group Standardized Xbar-S– Group Xbar-S– 3D Standardized Xbar-S– 3D Target Xbar-S – 3D Standardized Xbar-S– 3D Xbar-S– Standardized Xbar-S– Target Xbar-S– Standardized Xbar-S– Xbar-S

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

n=1

n>1<10

n>9

InfinityQS Supports All These Variables Control Charts And Many MoreInfinityQS Supports All These Variables Control Charts And Many More

Question 5

Coded?

Question 4

Target?

Question 3

3D?

Question 2

Group?

Question1

SampleSize?

Use This Chart

Variable Data Control Chart Selection Tree

Defects

Defectives

Question 1Data Type?

Question 2Sample Size?

Question 3Group?

Question 4Coded?

Use This Chart

Constant

Constant

Varies

Varies

YesYes – Group DPMO or Group DPTO

No

No – Group cYes – DPMO or DPTONo – cYes – Group DPMO or Group DPTONo – Group uYes – DPMO or DPTONo – uYes – Group PPM or Group PPTNo – Group npYes – PPM or PPTNo – npYes – Group PPM or Group PPTNo – Group npYes – PPM or PPTNo – p

Yes

No

Yes

No

Yes

No

Attribute Data Control Chart Selection Tree

Data Type: There are two types of attribute data - defects and defectives. Defects data are count data and are described with a Poisson distribution. Counting the number of visual blemishes on a part or the number of support calls received in an hour are examples of defects data. Defectives data are pass/fail in nature.The number of rejected parts in a lot is an example of defective data. Defectives data are described with a binomial distribution.

Sample Size: The number of items in a single subgroup.

Group: Group processing is required when desiring to combine multiple process streams on the same chart. Plotting the output from multiple fill heads, a multi-cavity mold or multiple lines are classic examples for using Group charts.

3D: Used when measuring within-piece and piece-to-piece variation. Examples include measuring a spacer thickness in multiple places or measuring a bore diameter in three places to test for out-of-roundness.

Target: This processing is required when combining characteristics on the same chart that have different nominal or target values.

Coded: This processing is required when combining characteristics on the same chart that are of different units of measure, different expected levels of variation or different expected fallout rates.

Decision Tree Definitions