Reading the Rotameters
Transcript of Reading the Rotameters
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Flowmeter calibrations are controlled from these instrument panels installed in Fischer & Porter's recently dedicated Colburn Memorial Laboratory
Reading the Rotameters N e w laboratory for studying fluid flow and calibrating meters dedicated to Allan P. Colburn
(CALIBR ATION OF FLOWMETERS measuring hazardous or volatile fluids is the primary purpose of the new Allan P. Colburn Memorial Flow Laboratory, recently dedicated by Fischer & Porter at Hatboro, Pa. Engineered throughout for safety, accuracy, and flexibility, the laboratory is one of the most completely equipped hydraulic test facilities in this country.
Dedicated in memory of one of the pioneers in fluid engineering research, the laboratory can conduct calibrations on both production and research bases for virtually all types of fluid systems, from pure liquids to slurries. Faculties are also provided for studying rheology, flow, and viscosity characteristics of fluid systems.
At present, there are two dual calibration units, based on the standpipe-weighstand principle, with provisions for a third such unit to be added a t a later date. Volumetric displacement type calibration stands, as well as analytical instruments for testing of fluid properties, are also available in the laboratory.
The calibration stands provide a range of flow rates from 100 lb. per hr.
to 125,000 lb . per hr . of l iquid hydrocarbon. With additional pumping capacity, each stand can be expanded to handle a maximum flow rate of 300,-0O0 lb . per hr. Temperature and flow are automatically controlled, and timing is done electronically to the nearest 0.O01 second. Thus, the over-all measurement of flow is within 0 . 1 % of the true rate, according t o Fischer & Porter.
Each system contains a storage capacity of 2000 gallons, a heat exchange loop, pumping facilities, master control panel, and standpipes for fluid weighing. All tanks and piping are underground wherever practicable for maximum safety. Pipelines are color coded. All electrical components are explosion-proof in hazardous areas and the main calibration rooms are continually purged to minimize the concentration of flammable, toxic, or explosive vapors. Additional protection is provided by a carbon dioxide spray system coupled with automatic power shutoff actuated b y a rapid temperature rise in the area.
Fischer & Porter says the n e w laboratory will b e used primarily to provide calibration services for its range of flow-metering equipment. Ε 1
3 9 7 2 C&EN A U G . 13, 1956
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A U G . 13, 195 6 C & E N 3 9 7 3
A caliper survey was made to detect^corrosion of oil-well tubing."Erratic "blips" on the survey chart indicate corrosion in well using ordinary inhibitor. Parts of two corroded tubes are shown at right·
Evenly spaced "blips" in this chart show no corrosion, merely indicate tubing joints in well using inhibitor containing Sunaptic acid. The tubes look like new. Both surveys taken after one year.
Sunaptic Acid's king-size molecules give twice the efficiency of fatty, rosin,
synthetic, or ordinary naphthenic acids USED IN CORROSION INHIBITORS, A SUNAPTIC ACID CUTS COSTS . . . GIVES GREATER PROTECTION TO OIL WELLS
In the above oil-well tests, the substitution of high-molecular-weight Sunaptic® acid for fatty, rosin, synthetic or ordinary naphthenic acids doubled the efficiency of the corrosion inhibitor.
The reason: the king-size molecules of Sun Oil Company's Sunaptic acid. Characteristic features of a typical molecular structure are: one carboxyl group per molecule, three saturated rings, and ring sub-stituents of methyl, ethyl, or other aliphatic groups.
Sunaptic acids have other unusual properties: no olefinic unsaturation, high resistance to oxidative rancidity, low freezing or pour points, and a higher hydrocarbon solubility than fatty, rosin, and ordinary naphthenic acids.
INDUSTRIAL PRODUCTS DEPARTMENT
Typical applications of Sunaptic acid derivatives include anti-oxidants, oil-soluble detergents, lubricant additives, plasticizers. A switch to a Sunaptic acid can possibly improve any product you're now making with fatty, rosin, synthetic, or ordinary naphthenic acids. For fuUinfonna t ion on Sunap t ic acids and t h e i r uses , see you r Sun represen ta t ive , o r w r i t e S U N O I L C O M P A N Y , Ph i l a . 3 , Pa. , Dept. C N - 8 .
FREE TECHNICAL BULLETINS O N OTHER SUNOCO PETROCHEMICALS Benzene, Toluene, Mixed Xylenes * Propylene Tetramer * Propylene Trimer · PDO-40 (polymerized drying oil) * Sulfonate WS (water-soluble sulfonate) * Sulfur * Anhydrous Ammonia
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SUN OIL COMPANY PHILA. 3, PA. imccLV« I N CANADA; SUN OIL COMPANY LIMITED, TORONTO AND MONTREAL
E Q U I P M E N T
• Scanning spectrometer, said to surpass conventional instruments in both dispersion and resolution, is now being produced by Jarrell-Ash. The unit has a first order reciprocal linear dispersion of 16 A./mm. at the exit slit, with a minimum resolution of 0.2 Α., according to Jarrell-Ash. Ε 2 • Pirani vacuum g a g e gives direct, continuous pressure readings from 1 to 2000 microns of mercury, according to its maker, Consolidated Electrodynamics. The instrument measures on two scales the total pressure of condensable vapors and permanent gases in a vacuum system, with one scale reading from 0 to 2000 microns and the other scale reading from 0 to 50 microns.
E 3 • Chromatography apparatus designed for analysis of gases, liquefied gases, and liquids, by adsorption as well as by gas-liquid partition techniques, is now available from Halli-kainen Instruments. The unit features a wide temperature range of from 0° to 275° C , high sensitivity, continuous integration, plug-in column panels, and precise flow control. Ε 4
• Bagging scale, designed to handle all dry feeds, including grains, crumbles, pellets, cubes, and dusty materials, will sack 25-, 50-, and 100-lb. bags at rates up to 15 bags per minute, according to Richardson Scale, maker of the unit. The scale is power-driven and belt-fed.
E 5 • Coppus engineering has acquired from the McRae Corp. exclusive manufacturing and sales rights to the Sentry Valve. These valves are of the automatic quick-closing latch type and the quick-opening piston type. Ε 6 • No. 23 drain or sampling valve is now available from Jerguson Gage & Valve in standard pipe sizes from 3 / 4 in. to 2 in. The valve, designed for severe operating conditions of temperature and pressure, is said to be ideal for installations where it is desirable to have the valve seat inside the wall of the vessel to prevent liquid from remaining in the nipple and valve. Ε 7 • Pump and vaporizer, developed by Superior Air Products, is designed to pump oxygen, nitrogen, or argon from a liquid state at low temperature and pressure to a gas at any desired pressure up to 5000 p.s.i. The pump is available in capacities from 250 to 30,-000 cu. ft. per hr. and can be operated from a liquid storage tank or directly connected to a liquéfier. E 8
• Survey meter, featuring transistorized high voltage power supply, measures beta and gamma radiation on three
scale ranges of 0.2, 2.0, and 20 mr. per hr», equivalent to 800, 8000, and 80,-000 counts per minute. The meter, made by N R D Instrument, weighs only about 5 lb. E ^
r Explosive igniters aimed at simplifying electrical initiation systems and the wiring of electrical leads through complex pressure seals are now offered by McCormick Selph Associates. In general, the squib is constructed integrally, although in larger igniters there are provisions for a threaded-in squib.
E I O
• Electronically controlled proportioning system which records formulas and weighings on a summary punch card is now available from Richardson Scale. The system is said to permit the user to process billings, maintain inventory con
trol, and keep records of weighing amd proportioning by processing tlwe punched cards. i l l
• Portable, high vacuum pumping unît, by New York Air Brake, is designed to attain absolute pressures «acs low as 10"^ mm. of mercury by means of a fractionating, 4-inch diffusion pump connected to a 15 cu. ft. per min., two-stage roughing and backing mechanical vacuum pump. The unit is intended for general laboratory work,
(Continued on page 3985)
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pilot plant operations, and small scale production applications. Ε 12
• Electric pipet dryer, by Scientific Products, is designed to accommodate pipets up to 375 mm. in length and dry them thoroughly in a minimum of time. The base is vented to ensure continuous flow of air through the drying chamber. Ε 13
• Electromagnetic flowmeters, by Nuclear Corp. of America, measure by converting liquid velocity directly into an electric potential with no inherent pressure drop. The instrument is said to be adaptable to measurement of flow rates as low as 100 cc. per min. and as high as 2000 gal. per min. for corrosive liquids, radioactive solutions, slurries, and other fluids. Ε 14
ί Bronze gate valves with cylindrical body construction for longer leakproof life are now in production by Kennedy Valve Mfg. The valves, in sizes from V 4 in. through 3 in., are available in screwed, solder joint, and brazing socket ends. Ε 15
• Packless solenoid valve , by Magna-trol, is said not to require back pressure for efficient operation. The valve, which features a removable operating assembly, will control the flow of water, brine, oil, solvents, and gases at temperatures up to 212° F., according to Magnatrol. Ε 16
^Gasketing material, a high pressure sheet stock laminate of plies of interlocked synthetic fiber felt impregnated with Teflon resin, is said to combine the thermal and chemical properties of Teflon with low flow characteristics.
The material is available from American Felt. Ε 17 • Liquid level g a g e , by Liquidvision Gage & Control, measures the height of liquid in closed containers by pressure differential. The gage was developed especially for measurement of the height of liquefied gases, but is applicable to other measurements where pressure differential is to be determined, according to the company. Ε 18 • Indicating temperature controller, b y Fenwal, has every major controller element, such as switching and indicating mechanism, switch type, bulb diameter, capillary length, and materials of construction, available in at least several variations or ratings to permit the user to tailor the control to the application. Ε 19 • Adherent protective coating for concrete, metals, and wood, said to be resistant to concentrated hydrochloric acid, 17% sulfuric acid, nitric acid, brine, caustic solutions, oils, and fuels, has been developed by Churchill Chemical. The coating, consisting of two parts mixed just prior to application, is cured at room temperature. Ε 20
• Lubrication testing machine has been developed by Alpha Molykote for testing bonded coatings and liquid lubricants. The instrument indicates fric-tional forces throughout the test and automatically shuts itself off at a predetermined coefficient of friction. Ε 21
MANAGEMENT (Continued from page 3880)
graduate mechanical engineer. As an illustration of the diversity of interests represented in the student body, "graduates" of the school include the personnel director for the organic divi
sion and the assistant to the division's controller.
At the end of each day, a quiz is given the students by Shattuck. Neither the quiz nor any other part of the course is graded. Shattuck goes over the quiz at the end of each day and begins the next session with a review of the preceding day's information exchange. He comments or expands on past discussions as the occasion demands, pointing out weak spots in the class without engaging in personalities.
Francis J. Curtis, Monsanto's vice president for personnel, hopes to send a number of other people to the school. Hammer, too, hopes eventually to send all sales personnel through the program, if only for a refresher. "After 10 to 15 years out of school," he says, "people can readily get out of touch with current production problems and relationships/*
How about cost of the chemical college? It's a justified added sales expense, says the company. And it is certainly not as costly as (nor as time-consuming) as night courses in college chemistry. Persons who have completed the session are extremely enthusiastic about the program. In addition to the information obtained from Shattuck—who also adds a lot of anecdotal color to his discussions—the different students contribute a lot of their own specialized knowledge to the session with resulting benefits to everyone in attendance.
To date, the college of chemical knowledge has concerned itself only with the organic division. Since each division at Monsanto is autonomous, a program or policy instituted by one is not necessarily followed by the other divisions. However, other divisions of the company are observing the "College of Chemcial Knowledge" as a pilot plant test in communications, and may institute similar programs of their own in the future.
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