OPM Cycle

1 Larine Cake 1 KG

Water0.5 Liter

Egg2 Each

Flour300 GM

Sugar100 GM

Vanillin2 Gm

Milk0.5 Litre

- No By Products or Co products- we Might use scaling option- the water item is a non-inventory item- all items are scalable- Inspect Cake after production- The Cake has two months before to be expired- The Egg has one month before to be expired- The Milk has 7 days before to be expired

Liquid Honey20 GM

Expired

Lot Control

1- Blending Activity: Worker + Mixer M/C2- Heating Activity: Worker + Oven M/C + Sprinkler M/C3- Cutting Activity: Worker + Cutting M/C

1-Blending 1-Cutting1-Heating

- Water- Milk- Egg- Vanillin- Sugar- Flour

- Liquid Honey

Raw Material Finished Product

Running Operation

Net Requirements = Safety Stock - On hand + Demand - Scheduled Receipts

Routing

كيكات10أمر إنتاج

قوالب 10 بيضة وفيه امر انتاج بـ 144 اى يساوى Safety Stock = 12 Dozenانا قلتله ان ال Order = 25 بتاع ال Max بيضة وال 164 بيضة يصبح المجموع 20كيك محتاجين

بيضة 14 بيضة وامر وحيد ب 150 بيضة اى 25 اوامر بـ 6فتم عمل

بيضة164 = 14 ( + 25 * 6االجمالى =)

للبيضMRP Plan لل Runبعد عمل

للدقيقMRP Plan لل Runبعد عمل

يصبح GM 3000 قوالب كيك محتاجين 10 وفيه امر انتاج بـ Safety Stock = 50 GMانا قلتله ان ال Order = 100 بتاع ال Min و ال Order = 500 بتاع ال Max وال GM 3050المجموع

50 وهناك زيادة 3050 جرام ليصل الى 100جرام وامر وحيد ب 3000 جرام اى 500 اوامر ب 6فتم عمل جرام . 100جرام الن اقل كمية يطلع بيها امر هى

جرام3100 =100 ( + 500 * 6االجمالى =)

جرام 50زيادة

ناتجة من Minال

Qty

للعسلMRP Plan لل Runبعد عمل

GM 200 قوالب كيك محتاجين 10 وفيه امر انتاج بـ Safety Stock = 10000GMانا قلتله ان ال = Order بتاع ال Min و ال Order = 30000 بتاع ال Max وال GM 10200يصبح المجموع

15000

جرام 4800 وبالتالى فيه زيادة مقدارها 15000فتم عمل أمر واحد ب

للبنMRP Plan لل Runبعد عمل

يصبح Liter 5 قوالب كيك محتاجين 10 وفيه امر انتاج بـ Safety Stock = 10Literانا قلتله ان ال Order = 15 Liter بتاع ال Min و ال Order = 50 بتاع ال Max وال Liter 15المجموع

Liter 15فتم عمل أمر واحد ب

للسكرMRP Plan لل Runبعد عمل

GM 1000 قوالب كيك محتاجين 10 وفيه امر انتاج بـ Safety Stock =10000GMانا قلتله ان ال Order = 30000 بتاع ال Min و ال Order = 5000 بتاع ال Max وال 11000يصبح المجموع

GM 11000فتم عمل أمر واحد ب

للفانيلياMRP Plan لل Runبعد عمل

يصبح GM 20 قوالب كيك محتاجين 10 وفيه امر انتاج بـ Safety Stock =30000GMانا قلتله ان ال Order = 5000 بتاع ال Min و ال Order = 10000 بتاع ال Max وال 30020المجموع

كده يبقى حققت ال 5000 اللى هو Min وواحد كمان بال 10000فتم عمل ثالث اوامر كل واحد منهم ب Safety Stock 4980 هاصنع بيهم ويتبقى زيادة 5000 من اخر 20 وخدت GM

Approve MRP from MRP Run

Approve The Selected Raw

Approve Actions :Process Planning >MRP >Inquires > Action Messages

Approve The Selected Raw

Approve Actions :Process Planning >MRP >Inquires > Action Messages

Click Ok

Auto Create from Purchasing ..Create PO

ال واحد 164وهاطلب امر فى واحدة مرة كاملين

Receive Egg but you have to enter Lot Numbers

Enter Lot Numbers Every Lot as dozen = 12

4بكمية 14 واخر واحد ال 12 لوت كل واحد بكمية 13علمنا

Enquiry at the Item On-Hand Qty

Status = INSPالحظ ان ال

Create a specifications and attach a test to inspect the Egg

Create a validity rule into the specifications

From Here you limit when the lot inspected and in spec the Lot status will be GOOD ,Out spec the lot status will be REJ

Create a sample to inspect the Egg

Accept the Sample from the Results

From Inquiry form the Status of Lot 1 and Lot 2 appear GOOD

Repeat All Items

We will repeat these steps to satisfy the demand of all

Items

And the On-hand Qty will be like next slides

1-EGG------------------------164 EA

1-Flour-----------------------3.1 KGM

1-Liquid Honey-----------------------15 KGM

1-Milk----------------------15 LT

1-Sugar---------------------11000 GM

1-Vanillin--------------------30020 GM

Now you will continue your Batch

Back to Process Execution

TO Produce 10 Cakes ….these the Ingredients with Quantities

After make Release Action for the Batch the On-hand Qty for ingredients will be as follows

Release Batch to be the Status = WIP

For Egg we took 20 Each On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Floor we took 3000 GM On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Liquid Honey we took 200 GM On-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Milk we took 5 LTOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Sugar we took 1000 GMOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Vanillin we took 1000 GMOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

Complete The Batch

Now we complete the Batch and Allocate the 10 Pieces

Cake at 051206 Lot Number

Inquire at The Cake and take care that it’s still has INSP Status

Order Management

There was a customer request 6 Each of

cakes

Enter The Price = 12 for the Cake at Price List Process

Create Sales Order that want 6 Each of Cake

Book the Order (Unit Price = 12)

Go to Shipping Transactions and Launch Pick Release

Go to Transact Process Move Orders and Transact the Qty from the Inventory

Note This Option created by Order Management parameters that must the Inventory who is responsible for issue the items from the warehouse

Go to Manual Allocate Action and click Go and Allocate the Lot And Qty

At Shipping Transaction Click Ship Confirm

Confirm the Delivery

You will find only 4 Items on-hand after issuing 6 for Customer

Thank you