OPM Full Cycle

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Oracle Process Manufacture

Transcript of OPM Full Cycle

OPM Cycle

1 Larine Cake 1 KG

Water 0.5 Liter

Sugar 100 GM

Milk 0.5 Litre

Flour 300 GM

Egg 2 Each

Liquid Honey 20 GM

Vanillin 2 Gm

- No By Products or Co products - we Might use scaling option - the water item is a non-inventory item - all items are scalable - Inspect Cake after production - The Cake has two months before to be expired - The Egg has one month before to be expired - The Milk has 7 days before to be expired Expired Lot Control

1- Blending Activity: Worker + Mixer M/C 2- Heating Activity: Worker + Oven M/C + Sprinkler M/C 3- Cutting Activity: Worker + Cutting M/C

Running Operation

Raw Material

1-Blending

1-Heating

1-Cutting

Finished Product

Water - Milk - Egg - Vanillin - Sugar - Flour-

- Liquid Honey

RoutingNet Requirements = Safety Stock - On hand + Demand - Scheduled Receipts

01

Run MRP Plan

Safety Stock =12 Dozen 441 01 02 461 Max 52 = Order 6 52 051 41 =( 6 * 52 ) + 41 = 461

Run MRP Plan

05 Min Qty

Safety Stock =50 GM 01 0003 GM 0503 GM Max 005 = Order Min 001 = Order 6 005 0003 001 0503 05 001 . =( 6 * 005 ) + 001 = 0013

Run MRP Plan

Safety Stock = 10000 GM 01 002 GM 10200GM Max 00003 = Order Min = Order 00051 00051 0084

Run MRP Plan

Safety Stock = 10 Liter 01 5 Liter 51 Liter Max 05 = Order Min Order = 15 Liter 51 Liter

Run MRP Plan

Safety Stock =10000 GM 01 0001 GM 00011 Max 0005 = Order Min 00003= Order 00011 GM

Run MRP Plan

Safety Stock =30000 GM 01 02 GM 02003 Max 00001 = Order Min 0005 = Order 00001 Min 0005 Safety Stock 02 0005 4980GM

Approve MRP from MRP Run

Approve The Selected Raw

Approve Actions :Process Planning >MRP >Inquires > Action Messages

Approve The Selected Raw

Approve Actions :Process Planning >MRP >Inquires > Action Messages

Click Ok

Auto Create from Purchasing ..Create PO

461

Receive Egg but you have to enter Lot Numbers

21 = Enter Lot Numbers Every Lot as dozen

31 21 41 4

Enquiry at the Item On-Hand Qty

Status =INSP

Create a specifications and attach a test to inspect the Egg

Create a validity rule into the specifications

From Here you limit when the lot inspected and in spec the Lot status will be GOOD ,Out spec the lot status will be REJ

Create a sample to inspect the Egg

Accept the Sample from the Results

From Inquiry form the Status of Lot 1 and Lot 2 appear GOOD

Repeat All Items

We will repeat these steps to satisfy the demand of all Items And the On-hand Qty will be like next slides

1-EGG------------------------164 EA

1-Flour-----------------------3.1 KGM

1-Liquid Honey-----------------------15 KGM

1-Milk----------------------15 LT

1-Sugar---------------------11000 GM

1-Vanillin--------------------30020 GM

Back to Process Execution

Now you will continue your Batch

TO Produce 10 Cakes .these the Ingredients with Quantities

Release Batch to be the Status = WIP

After make Release Action for the Batch the On-hand Qty for ingredients will be as follows

For Egg we took 20 EachOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Floor we took 3000 GMOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Liquid Honey we took 200 GMOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Milk we took 5 LTOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Sugar we took 1000 GMOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

For Vanillin we took 1000 GMOn-Hand Before Batch

Qty needs for Batch

On-Hand After Batch

Complete The Batch

Now we complete the Batch and Allocate the 10 Pieces Cake at 051206 Lot Number

Inquire at The Cake and take care that its still has INSP Status

Order Management

There was a customer request 6 Each of cakes

Enter The Price = 12 for the Cake at Price List Process

Create Sales Order that want 6 Each of Cake

Book the Order (Unit Price = 12)

Go to Shipping Transactions and Launch Pick Release

Go to Transact Process Move Orders and Transact the Qty from the Inventory

Note This Option created by Order Management parameters that must the Inventory who is responsible for issue the items from the warehouse

Go to Manual Allocate Action and click Go and Allocate the Lot And Qty

At Shipping Transaction Click Ship Confirm

Confirm the Delivery

You will find only 4 Items on-hand after issuing 6 for Customer

Thank you