Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May...

45
ALPHAM4/V1 JBI SEPT 2011 67 Rue du Docteur Blaizot BP 134 61304 L’Aigle Cedex France Tel: +33 (0)2 33 842150 Fax: +33 (0)2 33 842151 JBI James Burn Int. α α α α α α α α α α α α l l l p p p h h h a a a - - - d d d o o o c c c Automatic Punching Machine Wire-O ® , Lhermite ® and UniCoil ® are registered Trademarks of James Burn International Patent Pending Operating Instructions Alpha-Doc Mk4 version 100-120V (us) Issue : 1.1 Serial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual on the machine.

Transcript of Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May...

Page 1: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

ALPHAM4/V1 JBI SEPT 2011

67 Rue du Docteur Blaizot BP 134 61304 L’Aigle Cedex France Tel: +33 (0)2 33 842150 Fax: +33 (0)2 33 842151

JBI James Burn Int.

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Wire-O®, Lhermite

® and

UniCoil® are registered

Trademarks of James Burn International

Patent Pending

Operating Instructions

Alpha-Doc Mk4 version 100-120V (us)

Issue : 1.1 Serial number AL4.022 onwards

(Starting May 2012)

To: Installation Agent

After installing this machine, always leave this manual on the machine.

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Page Contents

ALPHAM4/V1 SEPT 2011

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INTRODUCTION Section 1 Installation Precautions Section 2 General 2.1 Working Speed 2.2 Paper Tolerances 2.3 Paper Jams Section 3 Switching On Section 4 Buttons settling Section 5 Operation 5.1 Changing Size 5.2 Setting the Punching Thickness 5.3 Setting Normal, Card or Index Selection 5.4 Tool Changing 5.5 Tool Raising 5.6 Loading and Modification of Personalised Formats 5.7 Use of the High Pile Feeder 5.8 Use of the High Pile Reception Section 6 Options 6.1 Separator 6.2 Tab Option 6.3 Air Blower Unit 6.4 How to fit a Mk3 tool onto the Mk4 Alphadoc Section 7 Troubleshooting 7.1 Troubleshooting when Switching On 7.2 Troubleshooting during Cycle 7.3 Remedy in case of troubleshooting Section 8 Maintenance Section 9 Selling, Transferring or Disposing of your punching machine EC Machine Directive Registration Card

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Intro Page Introduction

ALPHAM4/V1 SEPT 2011

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Thank you for buying an αlpha-doc® Punching Machine from James Burn International SA. This instruction manual has been prepared to help you get the most from your new machine.

NOTICE Read this manual thoroughly before installing your αlpha-doc® Punching Machine. It is essential that you read all the instructions to ensure a safe and correct manner for operating the machine. Misuse of the machine could be extremely dangerous and lead to injury. This manual contains recommendations and instructions for installing, adjusting, operating and maintaining your punching machine. Failure to read this manual could result in personal injury or damage to your equipment, for which we accept no liability. This manual is a necessary and permanent part of your punching machine and must be kept with the machine.

Note: This manual gives you general guidelines for installing and operating your punching machine. It does not cover every question you may have or every situation that can occur, in which case you should contact your agent or one of the JBI offices listed overleaf. Also in an ongoing effort to improve the quality and performance of this punching machine, James Burn International S.A. reserves the right to carry out changes to the machine.

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Intro Page Introduction

ALPHAM4/V1 SEPT 2011

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If you have any questions about your Punching Machine or this manual, please contact your local James Burn International agent or office shown below :

Your local James Burn International agent or office

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Section 1 Page 1. Installation

ALPHAM4/V1 SEPT 2011

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Important Precautions for Installation 1.1 Keep your machine away from the radiators and other sources of heat. The ambient

temperature has to be lower than 24°. Do not block the ventilation openings. 1.2 Do not place the machine against a wall : allow 0.5m minimum all around the machine

to facilitate tool changing. 1.3 Avoid locating the machine near other machines likely to transmit electro-magnetic

interference (for instance : welding outfit, radio, compressors, portable phones…). 1.4 Before switching the machine ON, read the operating instructions and before first time

use, read the precautions to be taken. 1.5 Power Supply : The machine needs to be connected to a 100-120 V (us) supply with

earth (imperative) to secure the electrical safety (Protection : circuit-breaker 16 A curve C).

NOTE : Avoid neutral load on the installation, this is equipped with electronics generating

leakage current which can activate upstream protections.

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Section 2 Page 2. General

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2.1 Working Speed and Mode The machine is equipped with three working speeds and four working modes as shown below and whose selection is possible on the keyboard of the machine.

a. Speed (90) : plain good quality copying paper 90 strokes per minute b. Normal (80) : plain copying paper 80 strokes per minute c. Card (70C) : plain copying paper with card board 70 strokes per minute d. Index (70I) : tab sheets 70 strokes per minute 2.2 Paper Tolerances

2.2.1 G.S.M. BRACKET (weight of the paper per square meter) Between 70gsm and 250gsm

MINIMUM SIZE OF PAPER 138mm x 138mm

MAXIMUM SIZE OF PAPER 350mm x 330mm

MAXIMUM TOLERANCE OF PAPER SIZE IN THE SAME PILE 0.5 mm

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Section 2 Page 2. General

ALPHAM4/V1 SEPT 2011

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2.2.2 You will find below the different shapes of warping or any kind of out of shape material which our machine can allow :

- 1 -

LOCATED ON THE SIDE OF THE PICK-UP OF THE SHEET – CURVED DOWNWARDS.

- 2 -

SPREAD OVER ALL THE SHEET – CURVED UPWARDS.

- 3 -

SPREAD OVER ALL THE SHEET – CURVED DOWNWARDS.

- 4 -

LOCATED ON THE SIDE OF THE PICK-UP OF SHEET – CURVED UPWARDS.

- 5 -

MIXED WARPING SPREAD OVER THE SHEET.

CAUTION

It is possible to punch acetate or similar paper only if each sheet is interleaved with 10 sheets minimum (plain copying paper) without any responsibility on our part insofar as the acetate may have a diversified composition. It is advisable to contact us and to send us some samples before any trial. We will advise you on the feasibility of its use.

N.B. Make sure that you are using antistatic acetate

L Inferior to L/2

2

10

10

5

L Inferior to L/2

5

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Section 2 Page 2. General

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2.3 Paper Jams

If the paper jams repeatedly at the outlet :

2.3.1 Check the direction of the warping of the paper located in the feeder and compare this with the tolerances mentioned in Section 2.2.2.

2.3.2 In case you have to cope with one or more situations, turn your paper so

that you obtain either case no. 1 or 3. It will improve both the pick-up of the paper and the reception.

2.3.3 Check whether you meet the aforementioned restrictions (see Section

2.2).

2.3.4 Always use a paper of good quality if possible.

2.3.5 When the paper has just been photocopied, it is advisable to let it cool down for a quarter of an hour before punching it.

CAUTION

The storage of the paper before punching is of great importance : on cooling the paper may be susceptible to warping, hence the importance of stacking the paper correctly.

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Section 3 Page 3. Switching On

ALPHAM4/V1 SEPT 2011

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Normal Operation

Switching

on

The screen lights up

TEST

Message : Booting

Loading Runtime

Press to

initialize

Message :

INIT

Possible Troubles

The screen does not light

up

Maintenance manual

Message :

“COVER OPEN”

Check the cover

Message :

“EMERGENCY STOP”

Check the emergency stop

button

The cover is closed See the maintenance manual or contact JBI’s engineering department

The button isn’t locked The button is locked

The cover is open

Twist off the button for unlocking

Close the cover

Open the cover entirely and then close it.

The cover is closed

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Section 4 Page

4. Buttons settling

ALPHAM4/V1 SEPT 2011

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Plug

Machine

« ON » switch

Control display

« touch screen »

Button « ON »

Button

« STOP »

Emergency

STOP

button

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Section 5 Page 5. Operation

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5.1 Changing Size 5.1.1 All paper sizes that can be selected :

1 : A4P 297.0X210.0 2 : A4L 210.0X297.0

3 : A5P 210.0X148.0 4 : A5L 148.0X210.0 5 : US/2P 215.9X137.7 6 : US/2L 137.7X215.9 7 : USP 279.4X215.9 8 : USL 215.9X279.4 9 : FLSP 330.2X215.9 NOTA : Don’t forget to retract the foot stops or the 10 : FLSL 215.9X330.2 head stops, located less than 7mm before the square 11 : CUST1 ***.*X***.* of lateral jogging respect to the paper size selected. 12 : CUST2 ***.*X***.* 13 : CUST3 ***.*X***.* 14 : CUST4 ***.*X***.*

5.1.2 Procedure

5.1.3. Check the punching

The punching tools are centered respect to the machine. Press or (see the above screen) for adjusting the paper size.

From – 9,5mm to +7,5mm respect the “0” position This adjustment has to be used for formats with uneven number of holes. Example : For an A4P format with 33 holes in 3:1” pitch press the key up to 4,2 to get the correct position.

°°°°°°°°°°°°°°°° Correct

°°°°°°°°°°°°°°°° Wrong

°°°°°°°°°°° °°°°°°°°°°°- 9.5mm + 7.5mm

To select the size press or to find the right size

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Section 5 Page 5. Operation

ALPHAM4/V1 SEPT 2011

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5.2 Setting the Punching Thickness 5.2.1 Thicknesses that can be selected

⟩ 1.0 ⟩ 0.9 ⟩ 0.8 ⟩ 0.7 ⟩ 0.6 ⟩ 0.5

5.2.2 Procedure

To select the thickpress or to find the thick

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Section 5 Page 5. Operation

ALPHAM4/V1 SEPT 2011

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5.3 Setting Speed (90), Normal (80), Card (70C) or Index (70I) Selection 5.3.1 Initial Menu

⟩ 90 90 cycles/min ⟩ 80 80 cycles/min ⟩ 70C 70 cycles/min ⟩ 70I 70 cycles/min + 3 solenoids TABS

5.3.2 Procedure

NOTE : By selecting the 70I Index mode you will activate the 3 solenoids located on the square of the side lay gauge (if you have this option – see Section 6.1). By selecting the 70C Card mode you will operate in low speed (70 strokes per minute), useful for difficult work with card board or sensitive paper. Then press on “INIT”

Launch the cycle, 2 possibilities : 1) Press : launch 1 cycle to validate the paper format 2) Press the “ON” button (see Section 4) To stop the cycle press the “STOP” button (section Section 4)

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Section 5 Page 5. Operation

ALPHAM4/V1 SEPT 2011

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5.4 Tool Changing

5.4.1 Procedure

Press

Nearly whole the tool is lowering, you can change the tool : - open the tool door

- remove the 3 screws on the tool base - change the tool

- tighten the 3 screws by using a flat key - close the tool door

When the tool changing is completed press

NOTE : The tool must be removed ONLY when it is in the lowered position.

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Section 5 Page 5. Operation

ALPHAM4/V1 SEPT 2011

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5.5 Tool Raising 5.5.1 Procedure

Press

Tool up

The tool is raising entirely : instructions to remove paper jam (if necessary) : - open the PVC cover - remove sheets by pulling slowly, check that no offcut paper remains - close the PVC cover

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Section 5 Page 5. Operation

ALPHAM4/V1 SEPT 2011

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5.6 Loading and Modification of Personalised Formats

5.6.1 4 x Possibilities of Size

11 : CUST1 ***.*X***.* 12 : CUST2 ***.*X***.* 13 : CUST3 ***.*X***.* 14 : CUST4 ***.*X***.*

5.6.2 Procedure : select in first mm or inch

Press

if mm if inch

Change value Change value

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Section 5 Page 5. Operation

ALPHAM4/V1 SEPT 2011

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5.7 Use of the High Pile Feeder 5.7.1 Procedure

Go into the feeder menu by pressing on

Press directly on the button ON or ON

To return to the READY menu press

NOTA : possible message

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Section 5 Page 5. Operation

ALPHAM4/V1 SEPT 2011

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5.8 Use of the High Pile Reception 5.8.1 Procedure

Go into the reception menu by pressing on

Press directly on the button ON or ON

To return to the READY menu press

Nota : possible message

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Section 6 Page 6. Options

ALPHAM4/V1 SEPT 2011

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6.1 Separator How to select the separator ?

Go into starting position, tool in high position

OR

Press on the «CHANGEOVER OF TOOL» button on the keyboard

- Take a BTR key n°2 - Open the upper cover - Unscrew the support of separator stop located in front of the feeder at pick-up level,

in front of the beak To select the separator (for mixed papers or cards) : Move the support to the left To use only the beak (for standard paper only) : Move the support to the right

NOTICE : if you experience troubles with sensitive paper or hard paper, you can reduce the speed by selecting the mode Card «70C» (see section 5 page 3)

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Section 6 Page 6. Options

ALPHAM4/V1 SEPT 2011

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6.2 Tab Option

SIDE LAY GAUGE FOR TABS WITH THREE SOLENOIDS FOR ALPHA-DOC MK4

TECHNICAL SPECIFICATIONS

SHEET SIZE A4 P US P

297 x 210 mm 279.4 x 215.9 mm

FEASIBILITY ONLY ON ROUND CORNERING TWO SIDES

MAXIMUM HEIGHT OF TABS 13.5 mm

MINIMUM NUMBER OF TABS 4

MINIMUM SIZE of the margin from the edge

of the sheet 0 mm

UNFEASIBILITY ROUND CORNERING ONE SIDE

SIZE OF SHEETS

Sheets between each index card must have the same sizes as the basis of the tab (size X) and the

same length (dimension Y) with a 0.2mm bracket.

ADVANTAGES

The second solenoid has to be located in the middle of the sheet to balance the lay gauge. The lay gauge with three solenoids is made posible by the low pressure of the solenoids, which enables the sheets not to be damaged.

EXAMPLES

1st sheet 2nd sheet 3rd sheet 4th sheet

Two solenoids must always be in jogging operation to ensure the pushing of sheets.

Assembly : Remove the square of side lay gauge to replace by the Tab Option by using a 6-face key to remove the two screws. Connect the two electric wires on the tittle terminal located on the support.

CAUTION Disconnect the machine before operation.

H max.

X

Y

1 2 3

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Section 6 Page 6. Options

ALPHAM4/V1 SEPT 2011

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6.3 Air Blower Unit

This system makes the separation of sheets easier. You must connect it onto the black PVC tube, located inside the base on the left (operator side) of the machine. 6.3.1 Adjusting of the blower level :

Open the door of the confetti tray

Turn the regulator (clockwise) to increase the pressure (from 0 to 1 bar)

NOTICE The filter located under the manometer must always be clean and free from water and oil. Check the filter before using and clean it if necessary.

Turn clockwise = +

Pressure regulator (inside on the left)

Open

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Section 6 Page 6. Options

ALPHAM4/V1 SEPT 2011

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6.4 How to fit a Mk3 tool onto a Mk4 Alpha-Doc

1. Press on the control display to bring the tool beam in low position.

2. Open the rear tool panel.

3. Unlock the Mk4 tool by untighting the 3 screws holding the Mk4 tool in place and remove it.

4. Position the two lateral blocks as shown on pict (1) & (2) and keep them in place

with the 2 holding bolts fitted into the tool table up to the threaded head. Do not tighten those bolts yet. Make sure they are in their correct position, i.e. the block marked D on the right side.

pict 1 pict 2

5. Introduce and clamp the Mk3 tool into the tool table between the two lateral blocks

as shown on pict (3) & (4).

pict 3 pict 4 6. Lock the Mk3 tool in place by tightening the 3 screws taken from the Mk4 tool. 7. Tighten the two holding bolts of the lateral blocks.

NOTA : When you place the tool, take care to push it against the 2 reference pins (each side)

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Section 6 Page 6. Options

ALPHAM4/V1 SEPT 2011

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Section 7 Page 7. Troubleshooting

ALPHAM4/V1 SEPT 2011

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7.1 Troubleshooting when Switching On

Message Check Message Note Action

NORMAL CYCLING

Press on the key « ON »

MACHINE CYCLING

The machine is cycling normally

POSSIBLE FAULT

One or several

actuators are not running

Check the fuses

on the 24VC card (electrical box)

POSSIBLE FAULT CONFETTI

TRAY FULL

Empty the confetti tray and/or clean the sensor with

reflector

POSSIBLE FAULT

JAMMING ON

HIGH PILE RECEPTION

Remove the paper and/or clean the 2

sensors with reflectors

POSSIBLE FAULT TOOL

OVERLOAD The motor stops

Check that no paper is jammed in the tool or that there is no hard point on the tool

or that there is no electric fault

“ON” button

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Section 7 Page 7. Troubleshooting

ALPHAM4/V1 SEPT 2011

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7.2 Troubleshooting during cycle

7.2.1 Jamming

During cycle, three types of jamming can occur and stop the machine cycling. After the machine stops, the screen displays one message indicating the type of jamming detected.

Remove paper jammed and press on the F1 key to erase the jamming message.

Message: «Entry jamming» or «Exit jamming»

To remove sheets under the punching unit : - Open the perspex cover - Maintain the upper belt support in high position with one hand - Pull out the paper with the other hand

NOTICE If offcut paper remains jammed, close the perspex cover and get the tool into high position (see Section 5.5), then remove the sheets.

Message: «Reception jamming»

To remove or replace sheets jammed in reception : - Proceed as indicated on Section 5.9 to activate the lowering of the

reception unit and gain access to sheets.

7.2.2 Four other messages can be displayed :

Message: «Emergency stop» See Section 4 Message: «Cover opened» See Section 3. Message: «Confetti tray full» This message displays if : - the confetti tray is full ⇒ empty the confetti tray - the sensor and/or the reflector are ⇒ clean the sensor and

dirty the reflector Message: «Tool overload» This message displays if : - Paper is jammed under the tool - There is an hard point on the tool or the tool is not fitted well - Tool driving is hard - There is an electric fault : F4 fuse blown or trouble on the inverter

or the motor.

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Section 7 Page 7. Troubleshooting

ALPHAM4/V1 SEPT 2011

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7.3 Troubleshooting

SIGN POSSIBLE REASONS SOLUTIONS

a) no power from the main a) check if the plug is well switched on.

1 The machine doesn’t run, when switching on no led lights up

b) fuse damaged. b) check the circuit breaker FL1 in the electric box or call the service engineer.

a) the emergency stop button is engaged a) disengage the button

2

No motion when you press on the buttons on the control board : only the red LED light « electric fault » on. b) the contactor KM1 is locked b) check its running

a) there is no supply on the PLCa) check the green led on the

PLC or call the service engineer

b) there is no supply on the 24 Vcc card which drives the actuators

b) check the fuse 1 on the 24 Vcc card or call the service engineer

3 No motion when you press on any key of the keyboard : the screen remains dark.

c) there is no supply on the inverter

c) check the fuse F4 or the inverter (read message) or call the service engineer.

a) there is a paper jam (open the guard to check)

a) close the guard and proceed as indicated on section 7.2.1

4

No motion when you press abutton on the control board : only the red LED light « jamming » on. b) no paper (open the guard to

check) b) clean the sensors under the

tool and their reflectors

a) the confetti tray is full a) empty the confetti tray

5

No motion when you press one button on the control board : the red led light « confetti tray » on and message « tray full » (see section 7.1)

b) the sensor and/or its reflector are dirty

b) clean the sensors under the tool and their reflectors

6 Message « tool overloading » F1 return

a) Paper jammed under the toolb) Hard point on driving or on

tool c) Inverter blocked d) fuse F2

a) remove paper b) turn by hand the green belts

to check the driving c) check the message and call

JBI d) call the JBI after sales

service NOTICE : NEVER FORCE AN UNIT NEVER INSIST ON AN OPERATION

IN THAT CASE : CALL THE SERVICE DEPARTMENT JBI FOR REPLACEMENT OF SPARES CALL THE SERVICE DPT JBI

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Section 8 Page 8. Maintenance

ALPHAM4/V1 SEPT 2011

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When the machine runs on a normal basis, namely 8 hours a day, the tool has to be lubricated once a week with the oil can which is supplied with this tool.

VERY IMPORTANT

- Check each week that there is no stray confetti inside the table underneath the tool (don’t forget to empty the confetti tray regularly)

- When you replace the tool ensure that it is in the lowered position (see Section 5.4).

Drip some oil drops in the purpose made holes

The oil felt pad has to be damp

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Section 9 Page 9. Selling, Transferring or Disposing of your Punching Machine

ALPHA/M4/V1 SEPT 2011

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9.1 Selling or Transferring your Punching Machine

If you sell or transfer your punching machine you must ensure that the machine is in working order, and that the labels and this manual are in legible condition. Failure to do so could result in you being responsible to whom you sell or transfer your punching machine should it cause personal injury or damage to property.

9.2 Disposing of your Punching machine.

If you dispose of your punching machine you must destroy it, as follows, before you throw it away :

9.2.1 Remove punching tool 9.2.2 Remove the Electrical Module Assembly

9.2.3 Remove the confetti tray

9.2.4 Cut the linking cables

9.2.5 Remove the inverter and the 24VC card of the Electrical Assembly.

9.2.6 Throw away the punching tool, the electrical assembly, the confetti tray, the

linking cables, the inverter and the 24VC card in a separate location to the rest of the machine.

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EC Directive Page Declaration of Conformity

ALPHAM4/V1 SEPT 2011

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EC DECLARATION OF CONFORMITY

Name of the manufacturer or supplier : JAMES BURN INTERNATIONAL Address : 67 rue du Docteur Blaizot BP 134 61304 L’Aigle cedex (France) Description of product : AUTOMATIC PUNCHING MACHINE Name, type or model : Alpha-doc 100-120V, MKIV, AL4.001 onwards Serial number no. : Standards used, including number, title, issue date and other relevant documentation : IEC/EN60204-1 2006 Safety of machinery -electrical equipment of machine CSA/UL/IEC/EN 60950-1 2010 Safety of information technology equipment, including electrical business equipment. EN / ISO13857 2008 Safety distance EN / ISO12100-1 2004 Safety of machinery -Analysis- EN / ISO12100-2 2004 Safety of machinery -Estimate- EN / ISO13850 2008 Equipment of Emergency stop EN61000-6-3 2002 Emission of electronic disturbances EN61000-6-1 2001 Immunity to electromagnetic disturbances Place of issue : L’AIGLE (61) Name of authorised representative : Guy VATOME Position of authorised representative : President JBI SAS I declare, as the authorised representative, that the above information in relation to the supply/manufacture of this product complies with all the essential health and safety requirements of the EC Machinery Directive (2006/42/CE) and EMC Directive 2004/108/CEE, Low Voltage Directive 2006/95/CE as amended and with the national laws and regulations adopting this Directive. Signature of authorised representative : President JBI SAS Date :

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Registration card

ALPHAM4/V1 SEPT 2011

1Ref. ALPHA-DOC Please retain this top part for your information. Should you, however, require service under the terms of our warranty please return this card with a brief description of the problem on the reverse side and send it to the address below. A charge will be made for repairs carried out after the expiry of the Warranty period.

SERVICE REQUEST CARD ALPHA-DOC MK4 AUTOMATIC PUNCHING MACHINE

Date of Purchase: ____________________________________________ Dealer’s Name & Address: ____________________________________________ Date Registration Card sent to your local agent : ____________________________________________ Machine Serial No.: ____________________________________________

ALPHA-DOC

REGISTRATION CARD PLEASE COMPLETE AND RETURN THIS PART WITHIN 7 DAYS OF RECEIPT OF MACHINE

(see Introduction of this Handbook for relevant JBI address)

Company Name:

Address:

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Page 31: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

FOLIO DESCRIPTION DATE

15/09/201101 Circuit de puissance - Power circuit 200-240Vac

PERFOREUSE ALPHADOCM4

JAMES BURN INTERNATIONAL

Punching machine ALPHADOCM4

IND MODIFICATION DATE

25/05/2012Corriger texte Feeder + Y1 vers Y7OA

15/09/2011Creation diagramm00

IND MODIFICATION DATE

ECH.DATERESP.DES.

CLIENT

JAMES BURN INTERNATIONAL

67, rue du docteur Blaizot

61304 L'AIGLE cedex

0211AL-0A 0A

CE PLAN NE PEUT ETRE COMMUNIQUE SANS AUTORISATION

INDICE

N° AFFAIRE

15/09/201101A Circuit de puissance - Power circuit 100-120Vac

15/09/2011Circuit de sécurité - Safety circuit02

15/09/2011Circuit carte 24Vcc - Card circuit 24Vdc03

15/09/2011Entrées Automate - PLC inputs04

15/09/2011Sorties Automate - PLC Outputs05

15/09/2011Variateur de fréquence - Frequency inverter ATV12 : Power line 200-240Vac06

Cartes moteur pas à pas - Step Motor card step : S1 - S2 - S3 - S407

Carte moteur pas à pas : S508

09

10

11

12

FOLIO DESCRIPTION DATE

IND MODIFICATION DATE IND MODIFICATION DATE

ECH.DATERESP.DES.

CLIENT

PERFOREUSE ALPHADOCM4

JAMES BURN INTERNATIONAL

Punching machine ALPHADOCM4

JAMES BURN INTERNATIONAL

67, rue du docteur Blaizot

61304 L'AIGLE cedex

0211AL-0A 0A

CE PLAN NE PEUT ETRE COMMUNIQUE SANS AUTORISATION

INDICE

N° AFFAIRE

15/09/201101

15/09/201101A

15/09/2011Circuit de sécurité - Safety circuit02

Circuit de puissance - Power circuit 100-120Vac

Circuit de puissance - Power circuit 200-240Vac

15/09/2011Circuit carte 24Vcc - Card circuit 24Vdc03

15/09/2011Entrées Automate - PLC inputs04

15/09/2011Sorties Automate - PLC Outputs05

15/09/2011Variateur de fréquence - Frequency inverter ATV12 : Power line 200-240Vac06

Cartes moteur pas à pas - Step Motor card step : S1 - S2 - S3 - S407

Carte moteur pas à pas : S508

Variateur de fréquence - Frequency inverter ATV12 : Power line 100-120Vac06A

Bornier: XB4 - Connection blocK: XB4

Bornier: XB1 - Connection blocK: XB1

Bornier: XB2-XB3 - Connection blocK: XB2-XB3

Bornier: XB5 - Connection blocK: XB5

10

09

11

12

15/09/2011

15/09/2011

15/09/2011

15/09/2011

15/09/2011

15/09/2011

15/09/2011 15/09/2011Creation diagramm00

25/05/2012Corriger texte Feeder + Y1 vers Y7OA

Page 32: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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A

ALPHADOCM4 version 200-240Vac

AFFAIRE N°0211AL-0A

Circuit de puissance:200-240Vac

Power circuit:200-240Vac

JH

01

JAMES BURN InternationalDESSINE PAR: FOLIO

DATE: 15/09/2011

Alimentation

230Vac

PE

F01

F01 vers Folio:06-02

F01

L1 101

L2 102

IGB

OU

TO

N M

arc

he

:

0

- 1

3L

21

L1

4T

22

T1

QF

1D

isjo

nct

eu

r Q

F1

16

A c

ou

rbe

C

Filtr

e: F

R1

Filte

r

FR2Filtre

Filter

T1

0V21Vac

23

0V

420VA

0V

F02 F02

vers folio:03-02

(vers cartes 24Vcc)

(to cards 24Vdc)

F02F02

103

106

F2

104

105 Fusible Temporisé:T3A

Temporize fuse

MP

230Vac

Pompe (Pump)

(Option)

1 3

2 4

RV

(02-06)

Carte 24Vcc:CS24

(Card 24Vdc)

(T10A)

(T10A)

(F6,3A)

CF3

CF1

CF2

+

-

PE

F09

CN

3:1

CN

3:2

F09CN

3:2

F09

CN

3:2

F09CN

3:2

KM1

(FO2-17)

F09

CN

3:2

12

2

12

1

PE

PE PE

104

103

PE

31

3(A

WG

16

re

d)

AWG16 S=1,31mm² noir(black)

AWG16 S=1,31mm² noir(black)

31

3(A

WG

16

ro

ug

e)

31

2 (

AW

G1

6 r

ed

)

108

107

10

7

31

2(A

WG

16

ro

ug

e)

312

313

CS+

DS-

10

8

AWG16 S=1,31mm² vert/jaune(green/yellow)

23

0V

21Vac 0V

T1

1 16 20

J 31

3(A

WG

16

re

d)

E

F

F09

G

H

F09

I 4

F09

JAMES BURN International

01

JH Circuit de puissance:200-240Vac

Power circuit:200-240Vac

ALPHADOCM4 version 200-240Vac

AFFAIRE N°0211AL-0A

A

Filtr

e: F

R1

Filte

r

B

C

1

6

DESSINE PAR:

7

12

1

8

PE

230Vac

Pompe (Pump)

(Option)

MP

31

2(A

WG

16

ro

ug

e)

31

3(A

WG

16

ro

ug

e)

3

5

RV

(02-06)

D

2

FOLIO

102

IG

4

BO

UT

ON

Ma

rch

e:

0

- 1

F09

2T

1

QF

1D

isjo

nct

eu

r Q

F1

16

A c

ou

rbe

C

L1 101

2

12

2

L2

3

4T

2

3L

21

L1

10

7

Alimentation

+

-

PE

F01

PE

230Vac

10

8

108

107

PE

AWG16 S=1,31mm² noir(black)

312

313

AWG16 S=1,31mm² noir(black)

F01

KM1

(FO2-17)

F02

F01

vers Folio:06-02

vers folio:03-02

(vers cartes 24Vcc)

(to cards 24Vdc)

Fusible Temporisé:T3A

Temporize fuse

11109

M

L

K

CF2

CF1

CF3

(F6,3A)

(T10A)

(T10A)

Carte 24Vcc:CS24

(Card 24Vdc)

F02F02

F02

F2

CS+

17

AWG16 S=1,31mm² vert/jaune(green/yellow)

18 19

104

105

PE

103

104

PE

FR2Filtre

Filter

106

DS-

CS+CS+

CS+

CS1+

CS+ CS+ CS+CS+

DS-

DS-

DS- DS- DS-

DS- DS-DS-

DS-

CN

3:1

CN

3:1

CN

3:1

CN

3:1

CN

3:2

CN

3:2

CN

3:2

CN

3:2

F09

CN

3:2

0V

31

2 (

AW

G1

6 r

ed

)

15141312

103

420VA

CS+

DS-

DS-

CS+

CN

3:1

DATE: 15/09/2011

Page 33: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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ALPHADOCM4 version 100-120Vac

AFFAIRE N°0211AL-0A

Circuit de puissance:100-120Vac

Power circuit:100-120Vac

JH

01

JAMES BURN International

DATE:

DESSINE PAR: FOLIO

Alimentation

110Vac

PE

F01

F01 vers Folio:06-02

F01

L1 101

L2

102

IGB

OU

TO

N M

arc

he

:

0

- 1

3L

21

L1

4T

22

T1

QF

1D

isjo

nct

eu

r Q

F1

16

A c

ou

rbe

C

Filtr

e: F

R1

Filte

r

FR2Filtre

Filter

T1

0V21Vac

23

0V

420VA

0V

F02 F02

vers folio:03-02

(vers cartes 24Vcc)

(to cards 24Vdc)

F02F02

103

106

F2

104

105 Fusible Temporisé:T6,3A

Temporize fuse

MP

230Vac

Pompe (Pump)

(Option)

1 3

2 4

RV

(02-06)

Carte 24Vcc:CS24

(Card 24Vdc)

(T10A)

(T10A)

(F6,3A)

CF3

CF1

CF2

+

-

PE

F09

CN

3:1

CN

3:2

F09CN

3:2

F09

CN

3:2

F09

CN

3:2

KM1

(FO2-17)

F09

CN

3:2

12

2

12

1

PE

PE PE

104

PE

103 AWG16 S=1,31mm² noir(black)

AWG16 S=1,31mm² noir(black)

31

3(A

WG

16

ro

ug

e)

31

3(A

WG

16

re

d)

31

2 (

AW

G1

6 r

ed

)

108

119 10

71

10

V

31

2(A

WG

16

ro

ug

e)

312

313

CS+

DS-

10

8

AWG16 S=1,31mm² vert/jaune(green/yellow)

F

F09

G

H

F09

I 4

F09

JAMES BURN International

01

JH Circuit de puissance:100-120Vac

Power circuit:100-120Vac

ALPHADOCM4 version 100-120Vac

AFFAIRE N°0211AL-0A

A

Filtr

e: F

R1

Filte

r

B

C

1

6

DESSINE PAR:

7

12

1

8

PE

230Vac

Pompe (Pump)

(Option)

MP3

12

(AW

G1

6 r

ou

ge

)

31

3(A

WG

16

ro

ug

e)

DATE:

3

5

RV

(02-06)

D

2

FOLIO

102

IG

4

BO

UT

ON

Ma

rch

e:

0

- 1

F09

2T

1

QF

1D

isjo

nct

eu

r Q

F1

16

A c

ou

rbe

C

L1 101

2

12

2

L2

3

4T

2

3L

21

L1

10

7

Alimentation

+

-

PE

F01

PE

110Vac

10

8

108

119

PE

AWG16 S=1,31mm² noir(black)

312

313

AWG16 S=1,31mm² noir(black)

F01

KM1

(FO2-17)

F02

F01

vers Folio:06-02

vers folio:03-02

(vers cartes 24Vcc)

(to cards 24Vdc)

Fusible Temporisé:T6,3A

Temporize fuse

11109

M

L

K

CF2

CF1

CF3

(F6,3A)

(T10A)

(T10A)

Carte 24Vcc:CS24

(Card 24Vdc)

F02F02

F02

F2

CS+

17

AWG16 S=1,31mm² vert/jaune(green/yellow)

18 19

104

105

PE

103

104

PE

FR2Filtre

Filter

106

DS-

CS+CS+

CS+

CS1+

CS+ CS+ CS+ CS+

DS-

DS-

DS- DS- DS- DS-

DS-DS-

DS-

CN

3:1

CN

3:1

CN

3:1

CN

3:1

CN

3:2

CN

3:2

CN

3:2

CN

3:2

15141312

103

11

0V

23

0V

420VA

0V

31

2 (

AW

G1

6 r

ed

)

21Vac

F09

CN

3:2

31

3(A

WG

16

re

d)

J

20161

T1

0V

E

CS+CS+

DS-

DS-

CS+

CN

3:1

DATE: 15/09/2011

Page 34: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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ALPHADOCM4

AFFAIRE N°0211AL-0A

Circuit sécurité(safety circuit)

24Vcc(24Vdc)

JH

02

JAMES BURN International

DATE:

DESSINE PAR: FOLIO

F09

vers folio:03-07C

F09

A1

RV1

A2

BT1

Sélecteur

soufflerie

(select

air blower)

Manette

OPTION

ventilateur

(fan)

.

YE

GN

US1.

WH

BN

K2

K1

A1 S11 S14 S21 13 23 33 41

S12 S13 S10 A2 14 24 34 42

SBAU1

X26

F04-20

A1

A2

KM1

A1

A2

KM2

V1V2

KM1

C+

X3

F04-10

.

YE

GN

US2.

WH

BN

.

YE

GN

US3.

WH

BN

D-

C+

D-

C+

24 25

D- D- D-

22

23

F O

F04-13F06-05

F06-05

F O

F04-19F01-19

F02-15

F06-05

F06-05

RS4 RS5

vert

RS8

RS1

RS1

ESM-BA3

brun

jaune

RS7RS3

RS2 RS6

blanc

26

D-

vert

1312

RS8

1110

F01-19

F02-15

F06-05

F06-05

9876

RS1

54

RS1

ESM-BA3

3

brun

21

Manette

OPTION

.

D-

YE

F O

F04-19

GN

F06-05

F06-05

US1

F O

F04-13

.

WH

BN

K2

K1

A1 S11 S14

C+

K

A2

C+

X3

F09

F09

D- D-

F04-10

L

M

20

J

D

E

F

G

H

I

C

.

YE

GN

KM1

V2

US2.

WH

BN

V1

KM2

A2

A1

vers folio:03-07C

ventilateur

(fan)

KM1

A2

A1

C+

RS6

S21

A2S10

RS2

S13S12

4133

.

YE

GN

2313

US3.

WH

BN

14

SBAU1

4234

F04-20

24

X26

22

BT1

RV1

A1

FOLIODESSINE PAR:

RS3

DATE:

JAMES BURN International

02

JH

RS7

Circuit sécurité(safety circuit)

24Vcc(24Vdc)

ALPHADOCM4

AFFAIRE N°0211AL-0A

A

jaune

B

Sélecteur

soufflerie

(select

air blower)

17 18 19

blanc

24

C+

C+ C+

C+

D-

25

RS5

16

RS4

15

RS8

RS8

RS5

RS5

RS1

RS1

RS1RS1

RS4

RS4

RS4

RS4

D-

14

C+

C+

26

23

DATE: 15/09/2011

Page 35: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

12

34

56

78

91

01

11

21

31

41

51

61

71

81

92

0

M L K J I H G F E D C B A

ALP

HA

-DO

CM

4

AF

FA

IRE

N°:0

211A

L-0

A

Circ

uit c

arte

24V

cc

Circ

uit c

ard

24V

dc

JH

03

JA

ME

S B

UR

N In

tern

atio

nal

DA

TE

:

DE

SS

INE

PA

R:

FO

LIO

F0

2

F0

2

_12

+

25

FC

1:T

10

AF

C1

:T1

0A

FC

2:F

6A

FC

3:F

3,1

5A

FC

4:F

3,1

5A

FC

5:F

3,1

5A

FC

6:F

0,2

5A

FC

7:F

5A

FC

8:F

5A

FC

9:F

5A

.

Ca

rte 2

4V

cc

Ca

rd 2

4V

dc

F0

2

F09

F11

F11

F05Pincher

F10

F05

Foot Stop

F05

TabsF10

F10

F09

F10

F09

F09

F11

F11

F01 Belt Going up

F11

F11

F05

Reception Stop

F10

F10

F05

Head Stop

R1

Résistance

15W

..

+

FC

9:F

5A

FC

8:F

5A

FC

7:F

5A

FC

6:F

0,2

5A

FC

5:F

3,1

5A

FC

4:F

3,1

5A

PE

0V

~

21

V~

_1

+_

+_

+C

C

CN

3

_+

C11

_12

+_

+_

+C

_

CN

4

+C

_C

25

FC

1:T

10

AF

C1

:T1

0A

FC

2:F

6A

FC

3:F

3,1

5A

CN

2C

N1

400 (0Vdc) AWG22 S=0,35mm²

401 (5Vdc) AWG22 S=0,35mm²

DY24 AWG18 bleue(blue) S=0,8mm²

DY22 AWG18 bleue(blue) S=0,8mm²

CY24 AWG18 bleue(bue) S=0,8mm²

Y24 AWG20 bleue(blue) S=0,55mm²

CY22 AWG18 bleue(blue) S=0,8mm²

DY25 AWG18 bleue(blue) S=0,8mm²

CY25 AWG18 bleue(blue) S=0,8mm²

C+ AWG18 bleue(blue) S=0,8mm²

Y22 AWG20 bleue(blue) S=0,55mm²

DY20 AWG18 bleue(blue) S=0,8mm²

DY21 AWG18 bleue(blue) S=0,8mm²

Y25 AWG20 bleue(blue) S=0,55mm²

D- AWG18 bleue(blue) S=0,8mm²

Y20 AWG20 bleue(blue) S=0,55mm²

AW

G1

6 ja

un

e/ve

rt(yello

w/g

ree

n

S=

1,3

1m

CY20 AWG18 bleue(blue) S=0,8mm²

AW

G1

6 ro

ug

e(re

d) S

=1

,31

mm

²

Y21 AWG20 bleue(blue) S=0,55mm²

312

313R

CY21 AWG18 bleue(blue) S=0,8mm²

31

3

AW

G1

6 ro

ug

e(re

d) S

=1

,31

mm

²

0V

~P

E

Ca

rte 2

4V

cc

Ca

rd 2

4V

dc

.

FO

LIO

DE

SS

INE

PA

R:

DA

TE

:

JA

ME

S B

UR

N In

tern

atio

nal

03

JH

Circ

uit c

arte

24V

cc

Circ

uit c

ard

24V

dc

ALP

HA

-DO

CM

4

AF

FA

IRE

N°:0

211A

L-0

A

AB

F09

C

F09

D

F11

E

F11

F

F01

G

F11

H

F11

I

F05

JKLM

20

19

18

17

16

15

14

13

12

11

10

98

76

54

32

1

AW

G1

6 ja

un

e/ve

rt(yello

w/g

ree

n

S=

1,3

1m

F0

2

F0

2

312

D- AWG18 bleue(blue) S=0,8mm²

C+ AWG18 bleue(blue) S=0,8mm²

DY20 AWG18 bleue(blue) S=0,8mm²

Y20 AWG20 bleue(blue) S=0,55mm²

DY21 AWG18 bleue(blue) S=0,8mm²

CY21 AWG18 bleue(blue) S=0,8mm²

Y21 AWG20 bleue(blue) S=0,55mm²

DY22 AWG18 bleue(blue) S=0,8mm²

CY22 AWG18 bleue(blue) S=0,8mm²

401 (5Vdc) AWG22 S=0,35mm²

400 (0Vdc) AWG22 S=0,35mm²

DY24 AWG18 bleue(blue) S=0,8mm²

CY24 AWG18 bleue(bue) S=0,8mm²

Y24 AWG20 bleue(blue) S=0,55mm²

DY25 AWG18 bleue(blue) S=0,8mm²

CY25 AWG18 bleue(blue) S=0,8mm²

Pincher

Tabs

Foot Stop

F10

Y22 AWG20 bleue(blue) S=0,55mm²

F10

F10

F09

F10

F05

F11

F11

F05

F10

F05

F05

F10

F09

DY23 AWG18 bleue(blue) S=0,8mm²

CY23 AWG18 bleue(blue) S=0,8mm²

Y23 AWG20 bleue(blue) S=0,55mm²Head Stop

Belt Going up

F0

2

Y25 AWG20 bleue(blue) S=0,55mm²Reception Stop

R1

Résistance

15W

C_

+

AW

G1

6 ro

ug

e(re

d) S

=1

,31

mm

²

C

CY20 AWG18 bleue(blue) S=0,8mm²

FC

1:T

10

AF

C1

:T1

0A

FC

2:F

6A

FC

3:F

3,1

5A

FC

4:F

3,1

5A

FC

5:F

3,1

5A

FC

6:F

0,2

5A

FC

7:F

5A

FC

8:F

5A

FC

9:F

5A

+.

C_

.+

_+

_+

_C

CN

1C

N2

CN

3C

N4

111

12

25

_+

_

AW

G1

6 ro

ug

e(re

d) S

=1

,31

mm

²

+_

+C

C_

+2

1V

~

31

2

3123

13

313

313R

313R

DA

TE

: 15

/09

/20

11

Page 36: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

12

34

56

78

91

01

11

21

31

41

51

61

71

81

92

0

FO

LIO

04

DE

SS

INE

PA

R: JH

Alp

hadoc M

4

Affa

ire N

°0211A

L-0

A

JA

ME

S B

UR

N In

tern

atio

nal

PLC

FX

3G

MT

-DS

S 2

4V

DC

Entré

es (In

put)

+24V

-0V

PE

S/S

X0

X1

X2

X3

X4

X5

X6

X7

X10

X11

X12

X13

X14

X15

X16

X17

X20

X21

X22

X23

X24

X25

X26

X27

RS

42

2

PL

C : F

X3

G-4

0M

T-D

SS

24

Vcc (P

NP

) PL

C1

INP

UT

(En

trée

s)

T0

1

Ecra

n

(scree

n)

JE

29079

CA

B1

PE

- +

F0

9

F0

9

PE

F0

1-1

CO

1

CW

F6

/ CW

M6

.

X6

(SC

1)

Co

de

ur (e

nco

de

r)

CO

D

SB

4

XB

2

ZB

1

ZB1

ZB

2

XB

3X

B4

XB6

XB7

XB8

XB9

XB10

XB11

XB12

XB13

XB14

XB15

XB16

XB17

XB18

XB

20

ZB3

XB

1

XB

22

XB

23

XB

24

XB

21

AU

1

X3

SB

1

SB

2

XB

5

SB

3

SB

5

SB

6

X1

4

(SC

2)

SC

2

X1

5

(SC

3)

SC

3 X1

6

(SC

4)

SC

4

ZB4SB

7

SC

5

X2

0

(SC

5) S

C6

X2

1

(SC

6)

ZB5

BP

1

BP

2

X2

4

XB19

RS

1

X2

7

KM

1

KM

2

PE

D-

D-

C+

C+

C+

C+

PE

Brun

Jaune Jaune

Bro

wn

Vert

Blue

Vert

Voie A

Blanc

Marron

Gris Gris

Top zero

Vert/jaune Masse

Ca

ble

: CA

B1

: JE2

90

80

+ JE

29

08

1

X10: Lateral switch Init

X6: Cell Init Feeder

Black

AW

G2

0 b

leu

e(b

lue

)

X5: Point bas Feeder

X4: Point haut Feeder

X7: Foot stop switch Init

X13: Reception bottom switch

X12: Reception High switch

X15: Reception cell

X14: Jam Entry

AW

G2

0 V

/j(Gre

en

/yello

w)

X16: Jam Exit

X17: Reception Full

X20: Jam reception

X21: Confetti Box

D-

X23: Stop button

C+

X22: Start Button

X25: KM1

X24: Inverter fault

X26:RS1

Blanc

X27: Head Stop switch init

Voie B

X11: KM2

X3: Arrêt urgence (Emergency Stop)

13

12

11

X13: Reception bottom switch

SB

6

X1

4

(SC

2)

X22

X21

SC

2

X1

5

(SC

3)

X20

X17

X16

SC

3 X1

6

(SC

4)

X15

X14

X13

SC

4

X12

X11

X10

X7

X6

X5

X4

X3

X2

X1

X0

S/S

PE

-0V

+24V

PLC

FX

3G

MT

-DS

S 2

4V

DC

Entré

es (In

put)

JA

ME

S B

UR

N In

tern

atio

nal

Alp

hadoc M

4

Affa

ire N

°0211A

L-0

A

DE

SS

INE

PA

R: JH

FO

LIO

04

20

C+

19

18

PE

17

D-

16

15

X23

CO

1

PE

ZB4

+ -

PE

CA

B1

Ecra

n

(scree

n)

T0

1

INP

UT

(En

trée

s)P

LC

: FX

3G

-40

MT

-DS

S2

4V

cc (PN

P) P

LC

1

RS

42

2

X27

X26

X25

X24

1

CW

F6

/ CW

M6

SB

7

CO

D

Co

de

ur (e

nco

de

r)

X6

(SC

1) .

X14: Jam Entry

X15: Reception cell

X16: Jam Exit

X17: Reception Full

SC

5

X2

0

(SC

5) S

C6

X2

1

(SC

6)

AW

G2

0 V

/j(Gre

en

/yello

w)

ZB1

XB

2

SB

4

ZB5

F0

1-1

F0

9

F0

9

PE

ZB

1

BlueBlue

Black

Black

Black

Black

Black

BlueBlue Blue

Brown

Brown

Brown

Brown

Brown

XB9

XB8

XB7

XB6

XB

4X

B3

ZB

2

XB10

XB14

XB13

BP

1

XB12

XB11

BP

2

Voie B

Blanc

X2

4

SB

1

Blanc

Voie A

Top zero

X3

Ca

ble

: CA

B1

: JE2

90

80

+ JE

29

08

1

MasseVert/jaune

AU

1

X10: Lateral switch Init

XB

21

XB

24

XB

23

XB

22

XB

1

ZB3

XB

20

XB18

XB17

XB16

XB15

SB

2

JauneJaune

Brun

X3: Arrêt urgence (Emergency Stop)

Marron

2

XB19

C+

3

XB

5

4

C+

56

78

Vert

AW

G2

0 b

leu

e(b

lue

)

Vert

Blue

Gris

Black

X6: Cell Init Feeder

Gris

X20: Jam reception

X21: Confetti Box

X22: Start Button

X23: Stop button

X24: Inverter fault

X25: KM1

JE

29079

X5: Point bas Feeder

RS

1

X4: Point haut Feeder

Bro

wn

X26:RS1

C+

C+

C+

D-

D-

9

C+

10

X27: Head Stop switch init

X2

7

C+

SB

5

X12: Reception High switch

D-

D-

KM

1

14

KM

2

SB

3

X7: Foot stop switch Init

X11: KM2

DA

TE

: 15

/09

/20

11

Page 37: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

12

34

56

78

91

01

11

21

31

41

51

61

71

81

92

0

FO

LIO

DE

SS

INE

PA

R:

05

JA

ME

S B

UR

N In

tern

atio

nal

PLC

FX

2N

-48M

T-D

SS

-24V

DC

Sortie

s : O

utp

ut

Y11

Y17

Y15

.

Y13

Y6

Y5

Y4

+V3

.

Y16

Y14

+V5

.

Y12

Y10

+V4

.

Y7

Y3

Y2

+V2

Y1

+V1

Y0

+V0

JE

29078

22

Oo

Hm

s

R1

F06-15

F09

F07-10

F07-10

F08-10

F07-15

F07-05

F07-15

F07-15

F07-20

F08-10

F06-13

F06-15

F06-14

F06-14

+V0

JE

29069

Y0 .

Y1 .

Y2 .

Y3 .

+V1 .

Y4 .

Y5 .

Y6 .

Y7 .

F09

F03-09

F03-10

F03-12

F03-16

F09

F03-17

F03-18

V1

D- (OV)

F09

Valid LI1

1st speed (LI4)

Plc

: FX

3G

-40M

T-D

SS

24V

cc (P

NP

) PLC

1 O

UT

PU

T(s

ortie

s)

Pulse Head Stop Step motor

24V(FR1)

Pulse Reception Step motor

Pulse Foot Stop Step motor

Sens reverse Lateral jogger

Pulse Lateral jogger

4015 Vdc

Y25: Cde solrnoid Reception stop

Y24: Cde solenoid Belt going up

Y23: Cde solenoid Head stop

Y22: Cde solenoid Foot stop

Y21: Cde solenoid Tabs

Y20: Cde solenoid pincher

24VDC: C+

Reverse way Foot motor

Y26: Cde solenoid Blower unit

Reverse way Reception motor

Reverse way FEEDER motor

Reverse way Head Stop motor

2nd speed (LI3)

+V3

.

Y16

Y14

+V5

.

Y12

Y10

+V4

.

Y7

Y3

Y2

+V2

Y1

+V1

Y0

+V0

22

Oo

Hm

s

R1

Reverse way Foot motor

Reverse way Reception motor

2nd speed (LI3)

16

Sens reverse Lateral jogger

+V0

13

Y0 .

Pulse Lateral jogger

Y1 .

14

Y2 .

15

Y3 .

5 Vdc

+V1 .

401

Y4 .

10

Y5 .

11

Y6 .

12

Y7 .

F08-10

F07-10

F07-10

F09

F06-15

89

F07-15

Reverse speed (LI2)

F07-05

F07-15

F09

F06-13

F03-09

F08-10

F03-10

F07-20

F03-12

F07-15

F03-16

403

401

12

F09

F03-17

F03-18

34

56

7

F06-14

F06-14

F06-15

Reverse way Head Stop motor

24VDC: C+

Y20: Cde solenoid pincher

Y21: Cde solenoid Tabs

Y22: Cde solenoid Foot stop

Y23: Cde solenoid Head stop

24VDC: C+

Y24: Cde solenoid Belt going up

Y25: Cde solrnoid Reception stop

Reverse way FEEDER motor

1st speed (LI4)

Valid LI1

D- (OV)

V1

DE

SS

INE

PA

R:

FO

LIO

Y26: Cde solenoid Blower unit

20

24V(FR1)

19

18

17

05

Pulse Head Stop Step motor

Y17

Pulse Foot Stop Step motor

Y11

Pulse Reception Step motor

PLC

FX

2N

-48M

T-D

SS

-24V

DC

Sortie

s : O

utp

ut

JA

ME

S B

UR

N In

tern

atio

nal

Y15

JE

29069

JE

29078

.

F09

Y13

5 Vdc

402

401

401

401

Y4

Y5

Y6

Plc

: FX

3G

-40M

T-D

SS

24V

cc (P

NP

) PLC

1 O

UT

PU

T(s

ortie

s)

F07-20 Pulse FEEDER step motor

DA

TE

: 15

/09

/20

11

Alp

hadoc M

4

Affa

ire N

°0211A

L-0

A

Page 38: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

A

JH

06DATE:

DESSINE PAR: FOLIOvariateur ( inverter ) ATV12

Power line: 200-240 Vac

JAMES BURN International

F01

vers

folio:01-19Power : 200-240Vac

PE

F4

FUSIBLE Temporisé:T10A

Temporize fuse

Moteur Perforeuse

Punching Motor

P:0,75Kw 220Vac

M1

UV

W

PE

Boîte à bornes

Terminal box

Bride de masse

CW

M4

/CW

F4

R1

AC

om

AI1

5V

A0

1

L0

1C

L0

Co

m

PE

MO

DE

ES

C

Sto

p

Ru

n

Schneid

er

AT

V12

FR

U1

(05

.14

)Y

17

(05

.13

)Y

16

(03

.07

)C

+

(04

.17

)X

24

Filtre ( Filter)

FR3

PE116

117 118

115

KM2

(1L1) (3L2)

(2T1) (4T2)

(05

.13

)Y

15

KM1

(1L1) (3L2)

(2T1) (4T2)

(05

.13

)Y

14

(05

.12

)V

5+

PE

UV

W

PE

24

VL

I4L

I3L

I2L

I1C

om

CL

0L

01

A0

15

VA

I1C

om

R1

CR

1B

R1

A

L1

L2

PE

11

6

104

PE

103

11

0

AWG16 noir (black)

11

2

câb

le b

lind

é 4

x S

=1

,31

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

AWG16 vert/jaune (green/yellow)

V1

AWG16 noir (black)

11

1

W1

10

9

U1

24

VC

L0

L0

1

A0

15

V

10

9

AI1

11

0

Co

m

PE

R1

A

AT

V12

Schneid

er

Ru

n

Sto

p

ES

CM

OD

E

CW

M4

/CW

F4

PE

Bride de masse

Boîte à bornes

Terminal box

AWG16 vert/jaune (green/yellow)

PE

WV

U

M1L2

Moteur Perforeuse

Punching Motor

P:0,75Kw 220Vac

FUSIBLE Temporisé:T10A

Temporize fuse

F4

PEPower : 200-240Vac

vers

folio:01-19

F01

JAMES BURN International

L1

variateur ( inverter ) ATV12

Power line: 200-240 Vac

FOLIODESSINE PAR:

11

6

DATE: 06

JH

A103

B

AWG16 noir (black)

C

D

E

104 AWG16 noir (black)

F

G

H

I

J

W1

K

W

L

V1

M

V

201918

U1

17

U

1615141312

câb

le b

lind

é 4

x S

=1

,31

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

11109

PE

87654321

R1

C

KM1

(1L1) (3L2)

(2T1) (4T2)

(2T1) (4T2)

(05

.13

)

LI3

LI1

(3L2)

11

51

11

11

2

(05

.13

)

Filtre ( Filter)

Y1

4

Y1

7

Y1

6

Y1

5

(05

.12

)

FR3

V5

+

PE

R1

B

116

117 118

115

Co

m

KM2

(1L1)

X2

4

PE

(05

.14

)L

I4

(05

.13

)

(03

.07

)C

+

(04

.17

)

LI2

FR

U1

DATE: 15/09/2011

Alphadoc M4

Affaire N°0211AL-0A

Page 39: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

M

L

K

J

I

H

G

F

E

D

C

B

A

JH

06ADATE:

DESSINE PAR: FOLIOvariateur ( inverter ) ATV12

Power line: 100-120 Vac

JAMES BURN International

F01

vers

folio:01-19Power : 100-120Vac

PE

F4

FUSIBLE Temporisé:T16A

Temporize fuse

Moteur Perforeuse

Punching Motor

P:0,75Kw 220Vac

M1

UV

W

PE

Boîte à bornes

Terminal box

Bride de masse

CW

M4

/CW

F4

R1

AC

om

AI1

5V

A0

1

L0

1C

L0

Co

m

PE

MO

DE

ES

C

Sto

p

Ru

n

Schneid

er

AT

V12

(05

.14

)Y

17

(05

.13

)Y

16

(03

.07

)C

+

(04

.17

)X

24

Filtre ( Filter)

FR3

PE116

117 118

115

KM2

(1L1) (3L2)

(2T1) (4T2)

(05

.13

)Y

15

KM1

(1L1) (3L2)

(2T1) (4T2)

(05

.13

)Y

14

(05

.12

)V

5+

PE

UV

W

PE

24

VL

I4L

I3L

I2L

I1C

om

CL

0L

01

A0

15

VA

I1C

om

R1

CR

1B

R1

A

L1

L2

PE

11

6

104

PE

103

11

0

AWG16 noir (black)

11

2

câb

le b

lind

é 4

x S

=1

,31

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

AWG16 vert/jaune (green/yellow)

V1

AWG16 noir (black)

11

1

W1

10

9

U1

24

VC

L0

L0

1

A0

15

V

10

9

AI1

11

0

Co

m

PE

R1

A

AT

V12

Schneid

er

Ru

n

Sto

p

ES

CM

OD

E

CW

M4

/CW

F4

PE

Bride de masse

Boîte à bornes

Terminal box

AWG16 vert/jaune (green/yellow)

PE

WV

U

M1L2

Moteur Perforeuse

Punching Motor

P:0,75Kw 220Vac

FUSIBLE Temporisé:T16A

Temporize fuse

F4

PEPower : 100-120Vac

vers

folio:01-19

F01

JAMES BURN International

L1

variateur ( inverter ) ATV12

Power line: 100-120 Vac

FOLIODESSINE PAR:

11

6

DATE: 06A

JH

A103

B

AWG16 noir (black)

C

D

E

104 AWG16 noir (black)

F

G

H

I

J

W1

K

W

L

V1

M

V

201918

U1

17

U

1615141312

câb

le b

lind

é 4

x S

=1

,31

mm

²

No

rme

UL

/CS

A C

E

Arm

ou

red

ca

ble

11109

PE

87654321

R1

C

KM1

(1L1) (3L2)

(2T1) (4T2)

(2T1) (4T2)

(05

.13

)

LI3

LI1

(3L2)

11

51

11

11

2

(05

.13

)

Filtre ( Filter)

Y1

4

Y1

7

Y1

6

Y1

5

(05

.12

)

FR3

V5

+

PE

R1

B

116

117 118

115

Co

m

KM2

(1L1)

X2

4

PE

(05

.14

)L

I4

(05

.13

)

(03

.07

)C

+

(04

.17

)

LI2

FR

U1

DATE: 15/09/2011

Alphadoc M4

Affaire N°0211AL-0A

Page 40: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Cartes Sanyo 2A 24Vcc: S1-S2-S3-S4

Cards Sanyo 2A 24VdcJH

07

JAMES BURN international

DATE:

DESSINE PAR: FOLIO

F05-08

F09

F05-07F05-04

F05-05

F05-07

F05-10

M1

Moteur pas à pas

Step motor

Réception

(reception)

S1

F0

9

F0

9

CW

M4

/CW

F4

PE

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

M2

Moteur pas à pas

Step motor

Lateral

(Lateral )

S2

F0

9

F0

9

CW

M4

/CW

F4

PE

1

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

M3

Moteur pas à pas

Step motor

Pied

(foot)

S3

F0

9

F0

9

CW

M4

/CW

F4

PE

2

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

M4

Moteur pas à pas

Step motor

Margeur

(Feeder)

S4

F0

9

F0

9

CW

M4

/CW

F4

PE

3

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

F05-09 F05-10

PE

PE

PE

PE

A

B

C

400(-) 400(-)400(-)400(-)400(-)400(-)400(-)

bleu marron

Ma

rro

n

Blanc(white)

Y6

orange vert

Ve

rt

Jaune(yellow)

CS

+

Y11

S=

0,5

mm

² b

lue

DS

-

jaune blanc

Blanc(white)

Y2

Jaune(yellow)

rouge jaune

Y3

orange vert

bleu marron

Blanc (white)

Y5

orange vert

Blanc (white)

DS-

Y7

CS+

rouge blanc

Jaune (yellow)

jaune jaune

bleu marron

Marron(brown)

orange vert

Vert(green)

DS-

CS+

Marron(brown)

jaune blanc

Vert(green)

rouge jaune

Jaune (yellow)

bleu marron

Y12

rouge blanc

Y10

Bla

nc

Jau

ne

jaune jaune

DS-

CS+1

LV

F/R

EX

3

EX

2

Blanc(white)

EX

1

EO

RG

AC

D2

Y2

AC

D1

ON

OFF

0

CN

3C

N1

CN2

Ca

rte

Sa

nyo

:JE

29

06

5

PE

2

Jaune(yellow)

CW

M4

/CW

F4

F0

9

F0

9

Y3

Pied

(foot)

Moteur pas à pas

Step motor

M3

DSW1

1

DS

W1

1

Blanc (white)

1

LV

F/R

Y5

EX

3

EX

2

EX

1

EO

RG

AC

D2

AC

D1

ON

OFF

0

Blanc (white)

CN

3C

N1

CN2

Y7

Ca

rte

Sa

nyo

:JE

29

06

5

PE

1

CW

M4

/CW

F4

F0

9

F0

9

Lateral

(Lateral )

Moteur pas à pas

Step motor

Jaune (yellow)

M2

DSW1

1

400(-)

DS

W1

1

400(-)

1

LV

F/R

400(-)E

X3

EX

2

400(-)

EX

1

EO

RG

400(-)

AC

D2

AC

D1

400(-)

ON

OFF

0

400(-)

CN

3C

N1

CN2

Ca

rte

Sa

nyo

:JE

29

06

5

PE

Marron(brown)

CW

M4

/CW

F4

F0

9

F0

9

Réception

(reception)

Moteur pas à pas

Step motor

M1

F05-10

F05-07

Vert(green)

F05-05

F05-04 F05-07 F05-08

FOLIODESSINE PAR:

DATE:

JAMES BURN international

Marron(brown)

07

JH Cartes Sanyo 2A 24Vcc: S1-S2-S3-S4

Cards Sanyo 2A 24Vdc

2019181716

Vert(green)

151413121110987

Jaune (yellow)

65432

bleu marron

1

orange vert

rouge blanc

jaune jaune

bleu marron

orange vert

jaune blanc

rouge jaune

orange vert

rouge jaune

F05-09

bleu marron

F05-10

F09

S1 S2 S3 S4

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

rouge blanc

jaune jaune

bleu marron

orange vert

CS

+

S=

0,5

mm

² b

lue

DS

-

jaune blanc

Y10 Y12

CS+

DS-

CS+

DS-

CS+

DS-

CS+

DS-

S=

0,5

mm

² b

lue

S=

0,5

mm

² b

lue

S=

0,5

mm

² b

lue

Blanc(white) Blanc(white) Blanc (white) Blanc (white)

Jaune(yellow) Jaune(yellow) Jaune (yellow) Jaune (yellow)

Marron(brown)

Vert(green)

Marron(brown)

Vert(green)

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

Y6

CN

1C

N3

0

Blanc(white)

ON

OFF

AC

D1

AC

D2

EO

RG

PE

3

Marron(brown)

Ve

rt(g

ree

n)

Marron(brown)

Ve

rt(g

ree

n)

Marron(brown) Marron(brown)

Vert(green) Vert(green)

Ve

rt

Ma

rro

n

Jau

ne

Bla

nc

Bla

nc

Bla

nc

Bla

nc

Jau

ne

Jau

ne

Jau

ne

Ma

rro

n

Ma

rro

n

Ma

rro

n

Ve

rt

Ve

rt

Ve

rt

PE

PE

PE

PE

DS

W1

1

Y11

DSW1

M4

Moteur pas à pas

Step motor

Jaune(yellow)

Margeur

(Feeder)

F0

9

F0

9

CW

M4

/CW

F4

1

CS

+

CS

+

CS

+

DS

-

DS

-

DS

-

DATE: 15/09/2011

A

B

C

Alphadoc M4

Affaire N°0211AL-0A

Page 41: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

FOLIODESSINE PAR:

08

JAMES BURN InternationalJH Carte Sanyo S5

2A 24Vdc

F05-06

F09

M5

Moteur pas à pas

Step motor

M1

Butée en tête

(Head stop)

S5

F0

9

F0

9

CW

M4

/CW

F4

FP

E4

Ca

rte

Sa

nyo

:JE

29

06

5

CN2

CN

1C

N3

0

ON

OFF

AC

D1

AC

D2

EO

RG

EX

1

EX

2

EX

3

F/R

LV

1

1

DS

W1

1

DSW1

F05-11

PE

400(-)400(-)

Blanc (white)

Y4

Jaune (yellow)

jaune blanc

rouge jaune

bleu marron

Y13

DS-

CS+

orange vert

1

400(-)

PE

DSW1

1

DS

W1

orange vert

1

1

LV

F/R

Blanc (white)

EX

3

EX

2

Y4

EX

1

EO

RG

AC

D2

Jaune (yellow)

AC

D1

ON

OFF

0

CN

3C

N1

jaune blanc

CN2

Ca

rte

Sa

nyo

:JE

29

06

5

CW

M4

/CW

F4

F0

9

F0

9

S5

Butée en tête

(Head stop)

Moteur pas à pas

Step motor

M5

rouge jaune

Carte Sanyo S5

2A 24Vdc

JH JAMES BURN International

08

bleu marron

DESSINE PAR: FOLIO

201918

Y13

171615141312111098765

DS-

43

CS+

2

400(-)

F05-06

F09

M1

FP

E4

F05-11

DS

-

CS

+

S=

0,5

mm

² b

lue

Marron(brown)

Ve

rt(g

ree

n)

Vert(green)

Marron(brown)

Jaune (yellow)

Blanc (white)

DATE: 15/09/2011

Alphadoc M4

Affaire N°0211AL-0A

Page 42: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

DESSINE PAR: JH FOLIO

09DATE: 02/02/2011

400

121

D-

DY

24

CY

24

C+

122

103

DS

-CS

+

104

401

654 72

DESSINE PAR: JH

104

104 103

103

C+

C+

C+

C+

C+ D

-

D-

D-

D-

D-

400

400

400

401 CS

+

CS

+

DS

-

DS

-

DY

24

CY

24

122

121

FOLIO

09DATE: 15/09/2011

Bornier: XB4

Connection blocK: XB4

JAMES BURN International

1

DATE: 02/02/2011

11 12 13 14 15 16 17 18 19 2010

401

8 93

400

C+

Alphadoc M4

Affaire N°0211AL-0A

Page 43: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

12

34

56

78

91

01

11

21

31

41

51

61

71

81

92

0

DE

SS

INE

PA

R: JH

FO

LIO

10

12

34

56

78

910

11

12

12

34

56

78

910

11

12

12

34

56

78

910

11

12

12

34

56

78

910

11

12

113

14

15

16

17

18

19

20

21

22

23

24

13

14

15

16

17

18

19

20

21

22

23

24

F02-13: sur S11-S14 (RS1) RS1

F02-12: sur S12-S21 RS4

X7

F02-13: sur S13 RS8

RS3 (Blanc/white: US2)

RS3 (Brun/brown: US3)

RS4 (Blanc/white: US3)

RS5 (Vert/green: US1)

RS6 (jaune/yellow: US1)

RS7 (jaune/yellow: US2)

RS8 (jaune/yellow: US3)

RS6 (vert/green: US2.)

RS7 (vert/green: US3)

RS1 (brun/brown: US1)

ve

rs F

olio

02

RS2 (blanc/white: US1)

ve

rs U

S1

- US

2 - U

S3

( Fo

lio 0

2 )

RS2 (brun/brown: US2)

vers C24V (folio03) DY22

vers C24V (folio03) CY22

vers Plc (folio04) X14

vers Plc (folio04) X6

vers bornier: XB4 (folio09) C+

vers bornier: XB4 (folio09) D-

vers Plc (folio: 04) X7

vers Plc (folio: 04) X10

vers C24V (folio: 03) DY21

vers C24V (folio: 03) CY21

vers Plc (folio: 04) X16

vers C24V (folio: 03) DY23

vers C24V (folio: 03) CY23

Blanc

jaune

marron

vert

X1

4

X6

X1

6

X1

0

Ta

qu

ag

e

en

Pie

d

TA

BS

Ta

qu

ag

e

en

tete

jaune

rouge

bleu

orange

jaune

rouge

bleu

orange

1

Cable blindé AWG22 L=0.7m

S3

Cable blindé AW22 L=2m

vers co

nn

ecte

ur C

N2

:

carte

S3

folio

07

RS7

RS6

RS3

Bleu/blue

RS2

Bru

n/b

row

n

noir/black

Mo

teu

r/mo

tor M

3

C+

D-

vers Plc (folio: 04) X7

4

vers bornier: XB4 (folio09) D-

21

vers bornier: XB4 (folio09) C+

14

12

vers Plc (folio04) X6

1

vers Plc (folio04) X14

1

vers C24V (folio03) CY22

2

vers C24V (folio03) DY22

15

ve

rs U

S1

- US

2 - U

S3

( Fo

lio 0

2 )

ve

rs F

olio

02

3

JA

ME

S B

UR

N In

tern

atio

nal

20

5

24

58

91

23

4

vers Plc (folio: 04) X16

45

67

Ta

qu

ag

e

en

Pie

d

89

10

11

17

12

13

14

17

3

2

1

910

TA

BS

712

12

Ta

qu

ag

e

en

tete

18

22

221

19

20

319

20

18

4

Born

ier: X

B1

Connectio

n b

locK

: XB

1

16

515

16

F02-13: sur S11-S14 (RS1) RS1

12

15

F02-12: sur S12-S21 RS4

11

4

10

11

12

X7

3

F02-13: sur S13 RS8

23

Bru

n/b

row

n

Bru

n/b

row

n

Bru

n/b

row

n

noir/black

noir/black

noir/black

Bleu/blueBleu/blue

Bleu/blue

Brun/brown

Brun/brown

vers co

nn

ecte

ur C

N2

:

carte

S3

folio

07

vers co

nn

ecte

ur C

N2

:

carte

S2

folio

07

jaune

4

rouge

vers C24V (folio: 03) CY23

bleu

8

orange

vers C24V (folio: 03) DY23

RS2

10

RS2

jaune

9

rouge

RS6 (jaune/yellow: US1)

bleu

19

orange

RS7 (jaune/yellow: US2)

18

RS8 (jaune/yellow: US3)

10

17

RS6 (vert/green: US2.)

23

RS7 (vert/green: US3)

16

RS1 (brun/brown: US1)

11

RS2 (blanc/white: US1)

RS4 (Blanc/white: US3)

RS3

RS3

RS6

RS6

RS7

RS7

F02-13: sur S10 RS5

13

6

56

vert

RS3 (Blanc/white: US2)

marron

7

jaune

RS3 (Brun/brown: US3)

Blanc

11

RS5 (Vert/green: US1)

jaune

Blanc

RS2 (brun/brown: US2)

9

marron

X6

FO

LIO

10

DE

SS

INE

PA

R: JH

13

X1

4

8

22

JA

ME

S B

UR

N In

tern

atio

nal

S2

Cable blindé AW22 L=2m

S3

Cable blindé AW22 L=2m

vert

24

6

vers C24V (folio: 03) DY21

11

vers C24V (folio: 03) CY21

X1

0

76

X1

6

JA

ME

S B

UR

N In

tern

atio

nal

7

vers Plc (folio: 04) X10

Mo

teu

r/mo

tor M

3

Mo

teu

r/mo

tor M

2

C+

C+

D-

DA

TE

: 15

/09

/20

11

1

8

Cable blindé AWG22 L=0.7m

Blanc

jaune

marron

vert

Alp

hadoc M

4

Affa

ire N

°0211A

L-0

A

Page 44: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

12

34

56

78

91

01

11

21

31

41

51

61

71

81

92

0

DE

SS

INE

PA

R: JH

FO

LIO

11

12

34

56

78

910

11

12

1

Bo

rnie

r XB

3: R

ece

ptio

n

23

45

67

89

10

11

12

(folio: 09) CY24

(folio: 09) DY24

Blanc

marron

jaune

vert

jaune

rouge

bleu

orange

X5

vers C24V (folio: 03) CY20

vers Plc (folio: 04) X5

vers Plc (folio: 04) X4

vers bornier XB4 (folio: 09) C+

12

34

56

78

910

11

12

12

34

56

Bo

rnie

r XB

2 : M

arg

eu

r/FE

ED

ER

78

910

11

12

jaune

rouge

bleu

orange

Le

vee

cou

rroie

s

Lift-u

p b

elt

Blanc

marron

jaune

vert

X1

2

Pin

ces

Pin

che

r

Le

vee

cou

rroie

s

Lift-u

p b

elt

X4

Re

cep

tion

6

X1

3

X1

7

S1

Cable blindé AW22 L=2m

vers co

nn

ecte

ur C

N2

:

carte

S1

folio

07

Mo

teu

r M4

Ma

rge

ur/F

ee

de

r

S4

Cable blindé AW22 L=2m

vers co

nn

ecte

ur C

N2

:

carte

S4

folio

07

Mo

teu

r M1

Re

cep

tion

13

S1

Cable blindé AW22 L=2m

14

vers co

nn

ecte

ur C

N2

:

carte

S1

folio

07

15

41

6Born

ier: X

B2-X

B3

Connectio

n b

locK

: XB

2-X

B3

JA

ME

S B

UR

N In

tern

atio

nal

orange

1

bleu

2

rouge

3

jaune

23

45

67

8

vers co

nn

ecte

ur C

N2

:

carte

S4

folio

07

9

S4

Cable blindé AW22 L=2m

10

11

12

12

34

56

78

910

11

12

(folio: 09) CY24

Le

vee

cou

rroie

s

Lift-u

p b

elt

X1

2

78

910

11

12

12

34

56

Bo

rnie

r XB

2 : M

arg

eu

r/FE

ED

ER

78

910

11

12

jaune

rouge

bleu

orange

Blanc

marron

jaune

vert

Pin

ces

Pin

che

r

Le

vee

cou

rroie

s

Lift-u

p b

elt

(folio: 09) DY24

Bo

rnie

r XB

3: R

ece

ptio

n

12

34

56

X4

vers bornier XB4 (folio: 09 C+

vers C24V (folio: 03) DY20

vert

vers C24V (folio: 03) CY20

jaune

FO

LIO

11

20

vers Plc (folio: 04) X5

DE

SS

INE

PA

R: JH

vers Plc (folio: 04) X4

vers bornier XB4 (folio: 09) C+

17

18

19

Re

cep

tion

6

65

X1

3X

5

marron

Blanc 1

71

11

09

8

X1

7

(folio: 09) DY24

(folio: 09) CY24

12

vers C24V (folio: 03) CY25

vers C24V (folio: 03) DY25

vers Plc (folio: 04) X12

vers Plc (folio: 04) X17

vers Plc (folio: 04) X13

vers bornier XB4 (folio: 09) C+

Mo

teu

r M4

Ma

rge

ur/F

ee

de

r

Mo

teu

r M1

Re

cep

tion

DA

TE

: 15

/09

/20

11

Alp

hadoc M

4

Affa

ire N

°0211A

L-0

A

Page 45: Operating Instructions Automatic Punching Machine c o d aSerial number AL4.022 onwards (Starting May 2012) To: Installation Agent After installing this machine, always leave this manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

DESSINE PAR: JH FOLIO

12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

jaune

rouge

ble

u

ora

nge

jaune

marr

on

vert

X27

BP1

(X22)

BP2

(X23)Moteur M5

Taquage en Tete

Head stop

S

5

Ca

ble

blin

AW

22

L=

2m

vers connecteur CN2:

carte S5 folio 07

C+

4321

FOLIO

12

DESSINE PAR: JH

2019181716151413121110987654321

JAMES BURN International Bornier: XB5

Connection blocK: XB5

Bornier XB5: Head stop

11 12

jaune

rouge

ble

u

ora

nge

jaune

marr

on

vert

X27

S

5

Ca

ble

blin

AW

22

L=

2m

vers connecteur CN2:

carte S5 folio 07

Moteur M5

Taquage en Tete

Head stop

102 3 4 5 6 7 8 91

vers

Plc

(fo

lio:

04

)

X

22

vers

Plc

(fo

lio:

04

)

X

23

vers

Plc

(fo

lio:

04

)

X

27

vers

bo

rnie

r X

B4

(f

olio

: 0

9)

C

+

C+

C+

Bla

nc

DATE: 15/09/2011

9 10 11 12

BP1

(X22)

5 6 7 8

BP2

(X23)

Alphadoc M4

Affaire N°0211AL-0A