Nanoscale Interface Modification of LiCoO2 by Al2O3 Atomic...

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doi: 10.1149/2.085207jes 2012, Volume 159, Issue 7, Pages A1120-A1124. J. Electrochem. Soc. Kim, Steven M. George, Kyu Hwan Oh and Se-Hee Lee Jae Ha Woo, James E. Trevey, Andrew S. Cavanagh, Yong Seok Choi, Seul Cham Atomic Layer Deposition for Solid-State Li Batteries 3 O 2 by Al 2 Nanoscale Interface Modification of LiCoO service Email alerting click here in the box at the top right corner of the article or Receive free email alerts when new articles cite this article - sign up http://jes.ecsdl.org/subscriptions go to: Journal of The Electrochemical Society To subscribe to © 2012 The Electrochemical Society

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Page 1: Nanoscale Interface Modification of LiCoO2 by Al2O3 Atomic ...engineering.snu.ac.kr/pdf/2012(16)/2012_WJH_Nanoscale interface... · Seul Cham Kim, cSteven M. George,d, ... tested

doi: 10.1149/2.085207jes2012, Volume 159, Issue 7, Pages A1120-A1124.J. Electrochem. Soc. 

 Kim, Steven M. George, Kyu Hwan Oh and Se-Hee LeeJae Ha Woo, James E. Trevey, Andrew S. Cavanagh, Yong Seok Choi, Seul Cham Atomic Layer Deposition for Solid-State Li Batteries

3O2 by Al2Nanoscale Interface Modification of LiCoO

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© 2012 The Electrochemical Society

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A1120 Journal of The Electrochemical Society, 159 (7) A1120-A1124 (2012)0013-4651/2012/159(7)/A1120/5/$28.00 © The Electrochemical Society

Nanoscale Interface Modification of LiCoO2 by Al2O3 AtomicLayer Deposition for Solid-State Li Batteries

Jae Ha Woo,a James E. Trevey,a,e Andrew S. Cavanagh,b,f,∗ Yong Seok Choi,cSeul Cham Kim,c Steven M. George,d,∗∗ Kyu Hwan Oh,c and Se-Hee Leea,∗∗,z

aDepartment of Mechanical Engineering, University of Colorado at Boulder, Boulder, Colorado 80309-0427, USAbDepartment of Physics, University of Colorado at Boulder, Boulder, Colorado 80309-0215, USAcDepartment of Materials Science and Engineering, Seoul National University, Seoul, 151-742, KoreadDepartment of Chemistry and Biochemistry, Department of Chemical and Biological Engineering, Universityof Colorado at Boulder, Boulder, Colorado 80309-0215, USA

Cycle stability of solid-state lithium batteries (SSLBs) using a LiCoO2 cathode is improved by atomic layer deposition (ALD) onactive material powder with Al2O3. SSLBs with LiCoO2/Li3.15Ge0.15P0.85S4/77.5Li2S-22.5P2S5/Li structure were constructed andtested by charge-discharge cycling at a current density of 45 μA cm−2 with a voltage window of 3.3 ∼ 4.3 V (vs. Li/Li+). Capacitydegradation during cycling is suppressed dramatically by employing Al2O3 ALD-coated LiCoO2 in the composite cathode. Whereasonly 70% of capacity retention is achieved for uncoated LiCoO2 after 25 cycles, 90% of capacity retention is observed for LiCoO2with ALD Al2O3 layers. Electrochemical impedance spectroscopy (EIS) and transmission electron microscopy (TEM) studies showthat the presence of ALD Al2O3 layers on the surface of LiCoO2 reduces interfacial resistance development between LiCoO2 andsolid state electrolyte (SSE) during cycling.© 2012 The Electrochemical Society. [DOI: 10.1149/2.085207jes] All rights reserved.

Manuscript submitted February 29, 2012; revised manuscript received April 13, 2012. Published July 17, 2012.

Lithium-ion batteries (LIBs) are widely utilized in portable elec-tronics and are one of the major contestants for the hybrid electric-vehicle (HEV) and electric-vehicle (EV) market because of their highenergy density.1 Despite of their broad exploitation in the energy stor-age field, certain issues such as flammability and vulnerability in hightemperature environments related to the use of organic liquid elec-trolytes in commercialized LIBs are primary concerns which preventa large scale-up of LIBs for HEVs and EVs today.2,3 As a result,there is a growing interest in solid-state lithium batteries (SSLBs)employing a solid state electrolyte (SSE) which is safer and moredurable than LIBs with a liquid electrolyte.4 However, inferior cycleperformance resulting from the continous development of interfacialresistance layer between cathode and electrolyte materials in SSLBsis one of the major drawbacks which needs to be overcome for thesuccessful commercialization of secondary SSLBs.3,5

LiCoO2 is the most widespread cathode material for commercialLIBs.5 It is typically utilized at voltages up to 4.2 V (vs. Li/Li+) to pre-vent a significant capacity fade.6 Enabling stable cycling in a highervoltage region above 4.2 V (vs. Li/Li+) would result in an increaseof an available capacity. However, it is well known that the interfacialresistance between LiCoO2 and SSE increases significantly and leadsto the rapid capacity fade when the battery is cycled at a high voltageover 4.2 V (vs. Li/Li+).6 Surface modification of LiCoO2 by oxidecoating has been proven to be effective for (i) lowering interfacialresistance between LiCoO2 and SSE, (ii) reducing cobalt dissolutionof LiCoO2 into an electrolyte, and (iii) repression of mutual diffu-sion between LiCoO2 and electrolyte.5–7 Therefore, a good capacityretention is achieved by oxide coatings on LiCoO2 even with a highupper limit voltage over 4.2 V (vs. Li/Li+).6,7 In most cases, how-ever, heat treatments of oxide-coated LiCoO2 at high temperatureswere needed.6–11 It was shown that an enhancement in the electricalconductivity for oxide-coated LiCoO2 occurred by ionic diffusion be-tween oxide coating layer and LiCoO2 after such heat treatments.8,9

Also, an improvement of Li ion diffusion in Al2O3-coated LiCoO2

after the heat treatments was achieved by forming the layer with ahigh Li ion conductivity near LiCoO2.10,11

∗Electrochemical Society Student Member.∗∗Electrochemical Society Active Member.

ePresent address: Energy Technologies Sensors and Materials Laboratory, HRLLaboratories LLC, Malibu, California 90265-4797, USA.

fPresent address: Department of Chemistry and Biochemistry, University of Coloradoat Boulder, Boulder, Colorado 80309-0215, USA.

zE-mail: [email protected]

Typically, wet chemical methods such as spray coating and thesol-gel method are used for surface modification.3,5–9 However, con-siderable quantities of solvent and precursor are consumed in thesemethods.12 On the other hand, our group’s previous works have suc-cessfully demonstrated the application of Al2O3 ALD on LiCoO2

powder for LIBs employing liquid electrolytes, showing large im-provements in cycle performances.12,13 ALD is a conformal coat-ing method which needs minimal amounts of precursors.12 Also,ALD can provide uniform coatings on nanosized LiCoO2 parti-cles because of its atomic thickness control.13 The thickness of1.1 ∼ 1.2 Å is achieved for each ALD Al2O3 layer from one ALDsequence.14,15

In this work, we prepared SSLBs using a double layer SSE con-figuration which has previously shown to provide stable interfacesbetween electrodes and SSE layers.16 LiCoO2 powders with/withoutALD Al2O3 layers have been investigated. Galvanostatic charge-discharge behaviors and electrochemical impedance during cyclingwere monitored to investigate the effect of ALD Al2O3 layer on thecycle stability of the battery using LiCoO2. The interfaces betweenuncoated and Al2O3 ALD-coated LiCoO2 and Li3.15Ge0.15P0.85S4 SSEwere investigated using transmission electron microscopy (TEM) andenergy dispersive spectroscopy (EDS). Results show that the employ-ment of ALD Al2O3 layers on LiCoO2 powders drastically improvescycle stability of SSLBs.

Experimental

Li3.15Ge0.15P0.85S4 SSE and 77.5Li2S–22.5P2S5 (mol%) SSE weresynthesized by planetary ball milling (PBM) of reagent-grade pow-ders of Li2S (Alfa Aesar, 99.9%), P2S5 (Sigma Aldrich, 99%), andGeS2 (City Chemical LLC., 99.99%) in appropriate weight ratios in astainless steel jar with stainless steel balls for grinding. PBM (SFM-1,MTI Corporation) proceeded at 500 rpm for 20 continuous hours togenerate well mixed SSE powders. Heat treatment (HT) for as-ball-milled (ABM) Li3.15Ge0.15P0.85S4 SSE powder was performed insidethe glove box on a hot plate and heated up to 360◦C at approximately+10◦C min−1 in a sealed glass container. SSE remained at 360◦C onthe hot plate for 2 hours before being removed and placed on a coolingrack. All sample preparations and HTs were done in a dry Ar-filledglove box.

ALD Al2O3 layers were deposited directly on LiCoO2 powders(LICO Technology Corp.) using a rotary reactor as described in ourprevious work.12 LiCoO2 powders with ALD Al2O3 layers were putin a Petri dish and placed on a hot plate for HT (+10◦C min−1,

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Journal of The Electrochemical Society, 159 (7) A1120-A1124 (2012) A1121

20 µm

450 µm

450 µm

550 µm

77.5Li2S-22.5P2S5

SSE

Li3.15Ge0.15P0.85S4

SSE

Ti metal

LiCoO2+SSE+AB

Li metal

Ti metal

Polyaryletheretherketone(insulator)

Figure 1. The schematic diagram of our double layer SSLB.

400◦C, 14 hours) inside a dry Ar-filled glove box before batteryconstruction. LiCoO2 (uncoated/Al2O3 ALD-coated), heat-treatedLi3.15Ge0.15P0.85S4 SSE, and acetylene black (AB, Alfa-Aesar, 50%compressed) were mixed in a weight ratio of 20:30:3 and groundwith a mortar and a pestle to prepare the composite cathode mate-rial. The double layer SSE was constructed by hand-pressing 100 mgof heat-treated Li3.15Ge0.15P0.85S4 SSE on the top of 100 mg of handpressed ABM 77.5Li2S-22.5P2S5 (mol%) SSE followed by cold-pressing at 1 metric ton for 3 minutes. 10 mg of the composite cath-ode material was evenly spread on the top of Li3.15Ge0.15P0.85S4 SSElayer and pelletized by cold-pressing at 5 metric tons for 3 minutes.Lithium foil (Alfa-Aesar, 0.75 mm thick) was then attached to the77.5Li2S-22.5P2S5 (mol%) SSE side at 2 metric tons. All pressingand experimental operations were done in a polyaryletheretherke-tone (PEEK) mold (ϕ = 1.3 cm) with Ti metal cylinders as cur-rent collectors for both working and counter electrodes. Figure 1shows the schematic of our LiCoO2/Li3.15Ge0.15P0.85S4/77.5Li2

S-22.5P2S5/Li battery. Galvanostatic charge-discharge cycling wascarried out between 3.3 ∼ 4.3 V (vs. Li/Li+) at a current of 45 μA cm−2

at 30◦C using an Arbin BT2000. All battery fabrication processes andcharge-discharge cycling were conducted in a dry Ar filled glove box.

Electrochemical impedance spectroscopy (EIS) measurements ofSSLBs utilizing uncoated and Al2O3 ALD-coated LiCoO2 were col-lected using a Solartron 1280C. AC impedance profiles were obtainedusing amplitude of 10 mV and a frequency range from 20 kHz to1 mHz. Batteries were charged to 4.3 V (vs. Li/Li+) with a currentof 45 μA cm−2 and held at 4.3 V (vs. Li/Li+) for 1 hour before ACimpedance profiles were recorded at the open-circuit voltage.

Pellets of our double layer SSLBs were collected from PEEKmolds inside the glove box after the 33rd charge process for TEManalysis. A mobile air-lock chamber which keeps the pellets in avacuum state was used during the loading of a pellet from the glove boxto focused ion beam (FIB) machine (FEI NOVA200 dual beam system)to avoid air contact. TEM samples were prepared from cathode layersusing FIB with the same process described in our group’s previouspaper17 to investigate interfaces of LiCoO2/Li3.15Ge0.15P0.85S4 SSE.The interfaces were investigated using the TEM (FEI Tecnai F20)operated at 200 kV to observe interfacial layers. EDS analyses (EDAXTecnai 136-5) were peformed to verify the thickness of interfaciallayers formed at LiCoO2/Li3.15Ge0.15P0.85S4 SSE interfaces.

Results and Discussion

Figure 2 shows the 1st discharge voltage profiles of SSLBs us-ing uncoated and Al2O3 ALD-coated LiCoO2 powders. The initialdischarge capacity decreases as the number of ALD Al2O3 layers in-creases. The same phenomena were reported in our group’s previouswork of liquid LIB using Al2O3 ALD-coated LiCoO2 powders.12 Thedecrease in discharge capacity is attributed to the insulating prop-erty of ALD Al2O3 layer which compromises electronic conductivitybetween active LiCoO2 cathode particles.12,18

Figure 2. The 1st discharge voltage profiles of SSLBs using uncoated andAl2O3 ALD-coated LiCoO2 powders.

In order to investigate the effect of ALD Al2O3 layer on cyclestability of our SSLBs, galvanostatic charge-discharge cycling wascarried out between 3.3 ∼ 4.3 V (vs. Li/Li+). Figure 3a displays cy-cle performances of the SSLBs with uncoated LiCoO2 powders andLiCoO2 powders with ALD Al2O3 layers. As shown in Fig. 2, theinitial discharge capacities of batteries using LiCoO2 powders with2 & 4 ALD Al2O3 layers are smaller than that of the battery usinguncoated LiCoO2 powders. However, capacity fade is reduced forLiCoO2 powders with 2 & 4 ALD Al2O3 layers. As a result, SSLBsusing LiCoO2 powders with 2 & 4 ALD layers maintain 90% of theirinitial discharge capacities after the 25th cycle whereas the batterywith uncoated LiCoO2 retains only 70% of the initial discharge ca-pacity. It is clear that ALD Al2O3 layers on LiCoO2 powders improvecycle stability significantly.

Charge-discharge voltage profiles of SSLBs using uncoated andAl2O3 ALD-coated LiCoO2 powders at the 3rd and the 21st cycle arecompared in Fig. 3b, 3c, and 3d. All of them exhibit the decrease inboth charge and discharge capacities between the 3rd and the 21stcycle. As cycle number progresses, however, smaller overpotentialsduring both charge and discharge processes develop for batteries usingLiCoO2 powders with 2 & 4 ALD Al2O3 layers. This result indicatesthat there is smaller increase in interfacial resistance in batteries usingAl2O3 ALD-coated LiCoO2 powders than that in the battery usinguncoated LiCoO2 powders.7 This improved interfacial stability is cor-roborated by EIS and TEM analyses in Fig. 4 and 5.

The comparison of the AC impedance profiles of SSLBs at var-ious cycles using uncoated LiCoO2 powders and LiCoO2 powderswith 4 ALD Al2O3 layers is presented in Fig. 4. Similar to previ-ous works by Sakuda et al., the bulk resistance of the SSE is shownin the high frequency region while the charge transfer resistance atthe LiCoO2/Li3.15Ge0.15P0.85S4 interface corresponds to the size of thelarge semicircle.6,19 Significant growth in the size of the semicircleduring cycling is observed in the SSLB with uncoated LiCoO2 pow-ders as shown in Fig. 4a. This increase in the resistance is attributedto the increased charge transfer resistance at the interface betweenuncoated LiCoO2 and Li3.15Ge0.15P0.85S4 SSE in the cathode com-posite during cycling. Sakuda et al. showed that the formation of aninterfacial layer between LiCoO2 and SSE is one of the mechanismsfor increased interfacial resistance during charge-discharge cycling.5

On the other hand, the charge transfer resistance at the interface be-tween LiCoO2 with 4 ALD Al2O3 layers and Li3.15Ge0.15P0.85S4 SSEincreases in early cycles but exhibits little change after the 12th cycle(Fig. 4b). This result indicates that the increase of the charge trans-fer resistance at the interface between LiCoO2 and the SSE can besuppressed by ALD Al2O3 layers.

TEM analyses of the interface between LiCoO2 andLi3.15Ge0.15P0.85S4 SSE in composite cathodes were performed to elu-cidate the mechanism for the increase in the interfacial resistance

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A1122 Journal of The Electrochemical Society, 159 (7) A1120-A1124 (2012)

Figure 3. (a) Cycle performances of SSLBs using uncoated and Al2O3 ALD-coated LiCoO2 powders. Charge-discharge voltage profiles of SSLBs at the 3rd &the 21st cycle using (b) uncoated LiCoO2, (c) LiCoO2 with 2 ALD Al2O3 layers, and (d) LiCoO2 with 4 ALD Al2O3 layers.

during cycling. Two SSLBs using uncoated LiCoO2 powders andLiCoO2 powders with 4 ALD Al2O3 layers were charged up to 4.3 V(vs. Li/Li+) and held at 4.3 V (vs. Li/Li+) for 1 hour in the 33rdcycle and then pellets of SSLBs were collected from PEEK moldsfor TEM analyses. Figure 5a shows the high-angle annular dark field(HAADF) TEM image of the boundary between uncoated LiCoO2

and Li3.15Ge0.15P0.85S4 SSE. It clearly shows an interfacial layer at theinterface between the uncoated LiCoO2 and Li3.15Ge0.15P0.85S4 SSE.Figure 5b shows elemental concentration profiles by EDS line scanacross the interface which was conducted to obtain the compositionalinformation of the interfacial layer. Co is chosen for the element rep-resenting LiCoO2 region while S and P are selected for the elementsdefining the SSE region. EDS line profiles show the region whereCo, S, and P coexist indicating mutual diffusion of these 3 elementswhich we attribute to the formation of an interfacial layer betweenLiCoO2 and the SSE during cycling. We chose the Co profile as acriterion to determine the thickness of the interfacial layer since Co isthe heaviest elements among three elements and thus least affected byGa ion milling during FIB process. The diffusion of Co is estimatedto be approximately 30 nm as shown in Fig. 5b. The development of

this interfacial layer is believed to contribute to increased interfacialresistance during cycling.5

The formation of the interfacial layer can be explained by themechanism described below. Uchimoto et al. reported that somecompound resembling the electronic state of CoS was formed atLiCoO2/sulfide SSE interface during cycling in SSLBs with LiCoO2

cathode.20 Sakuda et al. also found that cobalt sulfides were formed bythe mutual diffusion of elements from LiCoO2 and sulfide SSE.5 Ourexperimental data are consistent with these results. In this respect, wepropose that a reaction, which causes mutual diffusion of elements inLiCoO2 and Li3.15Ge0.15P0.85S4 SSE, occurs at LiCoO2/SSE interfaceduring cycling because of the large difference in chemical potentialbetween LiCoO2 and sulfide electrolyte. As a result, a highly resistivecompound containing the elements of Co, S, and P is formed as aninterfacial layer between LiCoO2 and the SSE.

Observation of the HAADF TEM image of the boundary betweenLiCoO2 with 4 ALD Al2O3 layers and Li3.15Ge0.15P0.85S4 SSE is shownin Fig. 5c. EDS analysis in Fig. 5d show that the slope of the Coconcentration profile in the interfacial layer region is steeper than thatin Fig. 5b. The diffusion distance of Co which corresponds to the

Figure 4. AC impedance profiles of SSLBs using (a) uncoated LiCoO2 and (b) LiCoO2 with 4 ALD Al2O3 layers at various cycles.

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Journal of The Electrochemical Society, 159 (7) A1120-A1124 (2012) A1123

2

Interfaciallayer

SSE region

LiCoO2

region

Interfacial layer

SSE region

Figure 5. (a) HAADF TEM image of uncoated LiCoO2/Li3.15Ge0.15P0.85S4 SSE interface after the 33rd charging. (b) Elemental concentration profiles of Co, S,and P elements by EDS line scan at uncoated LiCoO2/Li3.15Ge0.15P0.85S4 SSE interface after the 33rd charging. (c) HAADF TEM image of LiCoO2 with 4 ALDAl2O3 layers/Li3.15Ge0.15P0.85S4 SSE interface after the 33rd charging. (d) Elemental concentration profiles of Co, S, and P elements by EDS line scan at LiCoO2with 4 ALD Al2O3 layers/Li3.15Ge0.15P0.85S4 SSE interface after the 33rd charging. Red arrows in (a) and (c) represent the positions and the directions of EDSline scans.

thickness of interfacial layer is estimated to be approximately 17 nmas shown in Fig. 5d. This reduced thickness of the interfacial layer isconsistent with smaller increase in the charge transfer resistance of thebattery using LiCoO2 with 4 ALD Al2O3 layers discussed in Fig. 4.This result also indicates that the diffusion of Co out of LiCoO2 with4 ALD Al2O3 layers is greatly suppressed compared to the diffusionof Co out of uncoated LiCoO2. ALD of Al2O3 layers on LiCoO2

prevents direct contact between LiCoO2 and Li3.15Ge0.15P0.85S4 SSE.Similar chemical potentials between the oxide coating material andLiCoO2 powder3 result in less diffusion of Co from LiCoO2 whichleads to a reduced reaction with sulfur compounds in the SSE duringcharge/discharge processes. Therefore, the formation of interfaciallayer with high resistance is repressed at the interface between LiCoO2

with 4 ALD Al2O3 layers and the SSE.

Conclusions

ALD coating of Al2O3 onto LiCoO2 powders was adopted toenhance the cycle performance of SSLBs. The initial discharge ca-pacity decreases with increasing number of ALD Al2O3 layers dueto the insulating property of ALD Al2O3 layer. The batteries usingLiCoO2 powders with 2 and 4 ALD layers exhibit improved ca-pacity retention during cycling compared to those using uncoatedLiCoO2 powders. Smaller overpotentials during charge/discharge pro-cess are observed from the batteries using LiCoO2 powders with 2and 4 ALD Al2O3 layers compared to that from the battery usinguncoated LiCoO2 powders. EIS studies reveal that ALD Al2O3 lay-ers on LiCoO2 powders suppress the development of interfacial re-sistance at LiCoO2/Li3.15Ge0.15P0.85S4 SSE interface. Microstructural

and elemental analyses of LiCoO2/Li3.15Ge0.15P0.85S4 SSE interfacesin composite cathodes were performed by using high resolution TEMand EDS. The interfacial layer thickness of the SSLB using LiCoO2

with 4 ALD Al2O3 layers was thinner than that of the SSLB usinguncoated LiCoO2. We demonstrate that ALD Al2O3 layers on activematerials effectively reduce the formation of interfacial layer whichcauses capacity fade during cycling. Therefore, Al2O3 ALD is provento be an effective method for the modification of an interface betweenLiCoO2 and SSE to improve the cycle performance of SSLBs.

Acknowledgments

This study was supported by the DARPA Center on Nanoscale Sci-ence and Technology for Integrated Micro/Nano-ElectromechanicalTransducers (iMINT), supported by the Defense Advanced ResearchProjects Agency (DARPA) N/MEMS S&T Fundamentals program un-der grant no. N66001-10-1-4007 issued by the Space and Naval War-fare Systems Center Pacific (SPAWAR). Y.S.C., S.C.K., and K.H.O.are grateful for support by a grant from the Fundamental R&DProgram for Technology of World Premier Materials funded by theMinistry of Knowledge Economy, Republic of Korea (10037919).

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