MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or...

29
Technical Spec.: Insulation Resistance: 1.000 MΩ Contact Resistance: 20mΩ Current/Voltage: 1,5A / 150 V Withstanding Voltage: 1.000 V AC/min Durability: Minimum 750 Mating Cycles Selective Gold Plating: 30 μ” or 50 μ” Contacts: Phosphor Bronze w Au Plating on Ni Housing: Polycarbonate UL94-V0 / UL94-V2 Operation Temperature: -40°C .... +85°C PLUG COMPLIES WITH TIA-1096-A REQUIREMENTS Conform to ANSI/TIA/EIA-568-B.2-10, ISO/IEC11801and CENELEC EN50173 for Category 6A/Class EA Key Features: Excellent electrical performance Single-Step termination process – shield and contacts are crimped in 1 operation 360 degree shield termination Direct shield connection from cable to connector Management bar for ease of assembly Smooth gold plated contacts Contact design which allows solid or stranded conductor termination slim design for use in high density applications capability for eld termination hoods and color key rings in various colors PART NUMBERS: PX8CY O-(G) X = U(unshielded) / S(shielded) C = Number of Contacts Y = IND (Industrial/Profinet) A6M (CAT6A) O = Options: Different Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30μ“ - add G50 for 50 μ“ ASSEMBLY TOOLING INELCO’s modcon® modular connectors are a part of one of the most advanced connector series on the market, with one of the broadest range of products. INELCO’s modcon® modular connectors are widely used in various applications. The modcon® modular PREMIUM plug series, with ADVANCED ALIGNMENT TECHNOLOGY, is a forward thinking development of a building block system for modular plugs, to be used for industrial and o ce environments. CATEGORY WIRE MAN. BAR CONDUCTOR OD CABLE OD CAT6A - AAT ALIGNER ANGLED LATCH STYLE STRAIGHT LATCH STYLE HOOD 0,8 1,0 1,15 max. 6,5mm CABLE O.D. < 6,5MM; PC Pro net 100M CAT6A CABLE O.D. < 6,5MM; PC/PA66 <7,5MM; PA66 Pro net 100M CAT6A Pro net 100M W/O WIRE MB - 1,35/1,60 / 1,70 max. 6,5mm max. 9,0mm Pro net 1Gig W/O WIRE MB - max. 9,0mm WWW.INELCOTECH.COM [email protected] 1,35/1,60 MODCON® PREMIUM PLUG SERIES

Transcript of MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or...

Page 1: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Technical Spec.: Insulation Resistance: 1.000 MΩ Contact Resistance: 20mΩ Current/Voltage: 1,5A / 150 VWithstanding Voltage: 1.000 V AC/min Durability: Minimum 750 Mating Cycles Selective Gold Plating: 30 μ” or 50 μ” Contacts: Phosphor Bronze w Au Plating on Ni Housing: Polycarbonate UL94-V0 / UL94-V2 Operation Temperature: -40°C .... +85°C PLUG COMPLIES WITH TIA-1096-A REQUIREMENTS Conform to ANSI/TIA/EIA-568-B.2-10, ISO/IEC11801and CENELEC EN50173 for Category 6A/Class EA

Key Features: Excellent electrical performance Single-Step termination process – shield and contacts are crimped in 1 operation 360 degree shield termination Direct shield connection from cable to connector Management bar for ease of assembly Smooth gold plated contacts Contact design which allows solid or stranded conductor termination slim design for use in high density applications capability for eld termination hoods and color key rings in various colors

PART NUMBERS: PX8CY O-(G)X = U(unshielded) / S(shielded) C = Number of Contacts Y = IND (Industrial/Pro�net) A6M (CAT6A) O = Options: Di�erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief

G = Gold Plating; standard is 30μ“ - add G50 for 50 μ“ ASSEMBLY TOOLING

INELCO’s modcon® modular connectors are a part of one of the most advanced connector series on the market, with one of the broadest range of products. INELCO’s modcon® modular connectors are widely used in various applications. The modcon® modular PREMIUM plug series, with ADVANCED ALIGNMENT TECHNOLOGY, is a forward thinking development of a building block system for modular plugs, to be used for industrial and o ce environments.

CATEGORY WIRE MAN. BAR CONDUCTOR OD

CABLE OD

CAT6A - AAT ALIGNER

ANGLED LATCH STYLE

STRAIGHT LATCH STYLE

HOOD

0,8 1,0 1,15

max. 6,5mm

CABLE O.D. < 6,5MM; PC

Pro net 100M

CAT6A

CABLE O.D. < 6,5MM; PC/PA66

<7,5MM; PA66

Pro net 100M

CAT6A

Pro net 100M

W/O WIRE MB - 1,35/1,60 / 1,70 max.

6,5mm max.

9,0mm

Pro net 1Gig

W/O WIRE MB -

max. 9,0mm

WWW.INELCOTECH.COM [email protected]

1,35/1,60

MODCON® PREMIUM PLUG SERIES

Page 2: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

All DIA in mm are incl. toleranceAWG is an estimation only and very depending on cable supplier and spec

Wire Aligner Wire Manager Hood

WMBA6M-08 WMBA6M WMBA6M-11 WMBA6M-1236 PWS1 MB-A6M PC-A6M-XX PCPA6M65-XX PCPA6M75-XX

wire ⌀ ≤ 0.8 mm wire ⌀ ≤1.0 mm wire ⌀ ≤1.15 mm wire ⌀ ≤ 1.0 mm ⌀ ≤ 6.5 mm ⌀ ≤ 6.5 mm ⌀ ≤ 7.5 mm

est. AWG 28 est. AWG 26 est. AWG 24 est. AWG 26 PC Zamak PC PA66 PA66

Profinet 100M

PS88A6M-HA ✔️ ✔️ ✔️

PS88A6M-HS ✔️ ✔️ ✔️

CAT5e

PS88A6M-HA ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

PS88A6M-HS ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

CAT6

PS88A6M-HA ✔️ ✔️ ✔️ ✔️1 ✔️ ✔️ ✔️

PS88A6M-HS ✔️ ✔️ ✔️ ✔️1 ✔️ ✔️ ✔️

CAT6A

PS88A6M-HA ✔️ ✔️ ✔️ ✔️2 ✔️2 ✔️ ✔️ ✔️

PS88A6M-HS ✔️ ✔️ ✔️ ✔️2 ✔️2 ✔️ ✔️ ✔️

CAT7

PS88A6M-HA ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

PS88A6M-HS ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

✔️1 could be used to improve values ✔️2 depending on cable and spec could be used either or - must be tested by customer

www.inelcotech.com [email protected]

INELCO  - the home of unparalleled quality and service in INterconnection and ELectronic COmponents! Version: 191205

insilco® - inelco® - modcon® - intrajack® - compu-shield® - circon® - discom® - voice series®

insilco® - inelco® - modcon® - intrajack® - compu-shield® - circon® - discom® - voice series®[email protected]

Page 3: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

All DIA in mm are incl. toleranceAWG is an estimation only and very depending on cable supplier and spec

Wire Aligner Wire Manager Hood

WMBA6M-08 WMBA6M WMBA6M-11 WMBA6M-1236 PWS1 MB2-A6M PC-UX6M-XX PC-UA6M-XX PX-A6M-X

wire ⌀ ≤ 0.8 mm wire ⌀ ≤1.0 mm wire ⌀ ≤1.15 mm wire ⌀ ≤ 1.0 mm ⌀ ≤ 5.5 mm ⌀ ≤ 6.5 mm Color Rings

est. AWG 28 est. AWG 26 est. AWG 24 est. AWG 26 PC Zamak PC PC PP

Profinet 100M

PU88A6M-HA ✔️ ✔️ ✔️

PU88A6M-HS ✔️ ✔️ ✔️

CAT5e

PU88A6M-HA ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

PU88A6M-HS ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

CAT6

PU88A6M-HA ✔️ ✔️ ✔️ ✔️1 ✔️ ✔️ ✔️

PU88A6M-HS ✔️ ✔️ ✔️ ✔️1 ✔️ ✔️ ✔️

CAT6A

PU88A6M-HA ✔️ ✔️ ✔️ ✔️2 ✔️2 ✔️ ✔️ ✔️

PU88A6M-HS ✔️ ✔️ ✔️ ✔️2 ✔️2 ✔️ ✔️ ✔️

CAT7

PU88A6M-HA ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

PU88A6M-HS ✔️ ✔️ ✔️ ✔️ ✔️ ✔️ ✔️

✔️1 could be used to improve values ✔️2 depending on cable and spec could be used either or - must be tested by customer

www.inelcotech.com [email protected]

INELCO  - the home of unparalleled quality and service in INterconnection and ELectronic COmponents! Version: 191205

insilco® - inelco® - modcon® - intrajack® - compu-shield® - circon® - discom® - voice series®

insilco® - inelco® - modcon® - intrajack® - compu-shield® - circon® - discom® - voice series®[email protected]

Page 4: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

All DIA in mm are incl. toleranceAWG is an estimation only and very depending on cable supplier and spec

Latch Design Opening Strainrelief Wire Diameter Hood

Angled Straight 9° 50° ≤ 1.35 mm ≤ 1.60 mm ≤ 1.70 mm PCPA6M65-XX PCPA6M75-XX

est. AWG 23 - 24

est. AWG 22 - 23

est. AWG 22

⌀ ≤ 6.5 mm ⌀ ≤ 7.5 mm

PA66 PA66

100M

PS84IND1 ✔️ ✔️ ✔️ ✔️ ✔️

PS84IND2 ✔️ ✔️ ✔️ ✔️ ✔️

PS84IND3 ✔️ ✔️ ✔️ ✔️ ✔️

PS84IND4 ✔️ ✔️ ✔️ ✔️ ✔️

PS84IND5 ✔️ ✔️ ✔️ ✔️

PS84IND6 ✔️ ✔️ ✔️ ✔️

PS84IND7 ✔️ ✔️ ✔️ ✔️

PS84IND8 ✔️ ✔️ ✔️ ✔️

PS84INDA ✔️ ✔️ ✔️ ✔️ ✔️

1G

PS88IND2 ✔️ ✔️ ✔️ (✔️)

PS88IND6 ✔️ ✔️ ✔️ (✔️)

PS88INDA ✔️ ✔️ ✔️ (✔️)

www.inelcotech.com [email protected]

INELCO  - the home of unparalleled quality and service in INterconnection and ELectronic COmponents! Version: 191205

insilco® - inelco® - modcon® - intrajack® - compu-shield® - circon® - discom® - voice series®

insilco® - inelco® - modcon® - intrajack® - compu-shield® - circon® - discom® - voice series®[email protected]

Page 5: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Prerequisites• Plug PS84INDX (X = 1 - 6, A)• Hood Optional, PCPA6M65 for cable OD 6.5 mm, PCPA6M75 for cable OD 7.5 mm• Cable 6 mm < OD < 7.5 m, 2 twisted pairs, shielded, profinet, stranded or solid wires,

max. wire OD acc. to part 1.35 mm, 1.60 mm or 1.70 mm to max. 0.2 mm less• Tool Handtool K795 or insert U134 for air crimper machine from bex

Profinet

1: yellow2: orange3: white6: blue

12.12.2017

Wiring Scheme

Profinet1: yellow2: orange3: white6: blue

TIA 568 B1: white/ orange2: orange solid3: white/ green6: green solid

Step 1• Slide the hood over the cable• Strip the cable insulation min. 25 mm

Step 2• Turn the braid back over the cable• Trim the foil off

Step 3• Strip off the inner isolation• Make sure that all wires are intact

Step 4• Arrange the wires acc. to TIA 568 B• Profinet color scheme as above

ASSEMBLY INSTRUCTIONPS84INDX - RJ45 Profinet Industrial Plug 8P4C

1

Page 6: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 5• Cut the wires to a length of 20 mm from the end of the cable mantle

Step 6• Hold the plug housing with its contacts facing upwards

Step 7• Push the wires through the plug's holes until all wires are at front

Step 8• Bend the strain relief to the cable• Reduce its opening angle if needed

Step 9• Crimp the plug with handtool K795• Cut off the overlapping braid wires

Step 10• Control contacting and strain relief• Slide the boot over the plug

2

Page 7: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 3• Make sure that all wires are intact• Arrange them according to TIA 568 B

Step 2• Score and remove the screening foil• Untwist and straighten the wire pairs

Step 4• Cut the wires to a length of 20 mm from the end of cable's outer jacket

ASSEMBLY INSTRUCTIONPS88INDX - RJ45 Industrial Profinet Plug 8P8C

Prerequisites• Plug PS88INDX (X = 1 - 6)• Hood Optional, PCPA6M75 for cable OD 7.5 mm• Cable OD < 8.5 mm, 4 twisted pairs, shielded, profinet, stranded or solid wires,

max. wire OD acc. to part 1.35 mm or 1.60 mm to max. 0.2 mm less• Tool Handtool K791 or insert U137 for air crimper machine from bex

12.12.2017

Step 1• Strip the cable insulation > 20 mm• Turn the braid back over the cable

Wiring Scheme: TIA 568 B

1: white/ orange2: orange solid3: white/ green4: blue solid5: white/ blue6: green solid7: white/brown8: brown solid

1

Page 8: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 9• Choose die set for your cable OD• Crimp the plug with handtool K791

Step 7• Push the wires through the plug's holes until all wires are at front

Step 8• Bend the strain relief to the cable• Reduce its opening angle if needed

Step 5• Separate the solid colored wires up and the white colored wires down

Step 6• Hold the plug housing with its contacts facing upwards

Step10• Cut off the overlapping braid wires• Control contacting and strain relief

2

Page 9: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 3• Score the foil at a length of 2 mm, peel it off and assure all wires are intact

Step 1• Slide the hood over the cable• Strip the cable isolation by 50 mm

Step 2• Turn the braid back over the cable• Separate the pairs of wires

Step 4• Untwist and straighten the wires• Arrange them according to TIA 586 B

Wiring Scheme: TIA 568 B

1: white/ orange2: orange solid3: white/ green4: blue solid5: white/ blue6: green solid7: white/brown8: brown solid

ASSEMBLY INSTRUCTIONPS88A6M - RJ45 Cat6A Shielded Premium Plug

Prerequisites• Plug PS88A6M, insert WMBA6M-08/ -10/ -11, metal wire manager MB-A6M• Hood Optional, PC-A6M or PCPA6M65 for cable OD 6.5 mm (PCPA6M75 for 7.5 mm)• Cable OD < 6.5 mm, 4 twisted pairs, shielded, min. Cat6A, stranded or solid wires,

max. wire OD acc. to insert: 0.80 mm, 1.00 mm or 1.15 mm to max. 0.2 mm less• Tool Handtool K791 or air crimper machine with insert U137 from bex

12.12.2017

1

Page 10: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 9• Crimp the plug with handtool K791• Cut off the overlapping braid wires

Step 7• Cut the wires straight at insert's edge• Hold the plug with contacts upwards

Step 8• Push insert in plug until wires at front• Bend the strain relief to the cable

Step 5• Arrange the wire pairs into MB-A6M• Cut the wires diagonal for insertion

Step 6• Hold the insert's open side upwards• Thread all wires completely through

Step 10• Control contacting and strain relief• Slide the hood over the plug

2

Page 11: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 3• Score the foil at a length of 2 mm, peel it off and assure all wires are intact

Step 1• Slide the hood over the cable• Strip the cable isolation by 50 mm

Step 2• Turn the braid back over the cable• Separate the pairs of wires

Step 4• Untwist and straighten the wires• Arrange the wires acc. to TIA 586 B

Wiring Scheme: TIA 568 B

1: white/ orange2: orange solid3: white/ green4: blue solid5: white/ blue6: green solid7: white/brown8: brown solid

ASSEMBLY INSTRUCTIONPS88A6M - RJ45 Cat6 Shielded Premium Plug

Prerequisites• Plug PS88A6M, insert WMBA6M-08/ -10/ -11• Hood Optional, PC-A6M or PCPA6M65 for cable OD 6.5 mm (PCPA6M75 for 7.5 mm)• Cable OD < 6.5 mm, 4 twisted pairs, shielded, min. Cat6, stranded or solid wires,

max. wire OD acc. to insert: 0.80 mm, 1.00 mm or 1.15 mm to max. 0.2 mm less• Tool Handtool K791 or air crimper machine with insert U137 from bex

11.12.2017

1

Page 12: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 9• Crimp the plug with handtool K791• Cut off the overlapping braid wires

Step 7• Cut the wires straight at insert's edge• Hold the plug with contacts upwards

Step 8• Push insert in plug until wires at front• Bend the strain relief to the cable

Step 5 • Cut the wires diagonal for insertion• Hold the insert's open side upwards

Step 6• Thread all wires completely through the insert' holes

Step 10• Control contacting and strain relief• Slide the hood over the plug

2

Page 13: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 1• Slide the hood over the cable• Strip the cable insulation > 20 mm

Step 2• Assure that all wires are intact• Separate the pairs of wires

Step • Arrange the wires into metal manager• Cut the wires diagonal for insertion

ASSEMBLY INSTRUCTIONPU88A6M - RJ45 Cat6A Unshielded Premium Plug

Prerequisites• Plug PU88A6M, insert WMBA6M-08/ -10/ -11, metal wire manager MB2-A6M• Hood Obligatory, PC-UX6M for cable OD 5.5 mm, PC-UA6M for cable OD 6.5 mm• Cable 5.5 mm < OD < 6.5 mm, 4 twisted pairs, unshielded, > Cat6A, stranded or solid,

max. wire OD acc. to insert: 0.80 mm, 1.00 mm or 1.15 mm to max. 0.2 mm less• Tool Handtool K750 or air crimper machine with insert U149 from bex

12.12.2017

Wiring Scheme: TIA 568 B

1: white/ orange2: orange solid3: white/ green4: blue solid5: white/ blue6: green solid7: white/brown8: brown solid

Step 3• Untwist and straighten the wires• Arrange them according to TIA 586 B

1

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Step 9• Crimp the plug with handtool K750• Control contacting and strain relief

Step 7• Hold the plug with contacts upwards• Press the cable jacket into the plug

Step 5• Hold the insert's open side upwards• Pull wires completely through insert

Step 6• Reduce the space to the cable's jacket• Cut the wires straight at edge of insert

Step 8• Control that all wires are at front• Click the hood into the plug housing

2

Page 15: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 3• Untwist and straighten the wires• Arrange them according to TIA 586 B

Step 1• Slide the hood over the cable• Strip the cable insulation > 20 mm

Step 2• Assure that all wires are still intact• Separate the pairs of wires

Step 4• Cut the wires diagonal for insertion• Hold the insert with its arrow upwards

ASSEMBLY INSTRUCTIONPU88A6M - RJ45 Cat6 Unshielded Premium Plug

Prerequisites• Plug PU88A6M with insert WMBA6M-08/ -10/ -11• Hood Obligatory, PC-UX6M for cable OD 5.5 mm, PC-UA6M for cable OD 6.5 mm• Cable 5.5 mm < OD < 6.5 mm, 4 twisted pairs, unshielded, > Cat6, stranded or solid,

max. wire OD acc. to insert: 0.80 mm, 1.00 mm or 1.15 mm to max. 0.2 mm less• Tool Handtool K750 or air crimper machine with insert U149 from bex

12.12.2017

Wiring Scheme: TIA 568 B

1: white/ orange2: orange solid3: white/ green4: blue solid5: white/ blue6: green solid7: white/brown8: brown solid

1

Page 16: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Step 9• Crimp the plug with handtool K750• Control contacting and strain relief

Step 7• Press the cable jacket into the plug• Assure the strain relief is above jacket

Step 8• Control that all wires are at front• Click the hood into the plug housing

Step 5• Pull the wires completely through• Reduce the space to cable jacket

Step 6• Cut the wires straight insert's edge• Hold the plug with contacts upwards

2

Page 17: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Test Reportmodcon® - PS88A6M

Date: 2012.11.01 Page 1 of 11

Transmission Characteristics of PS88A6M /CAT6 shielded plug PS88A6M shielded CAT6 plug ful�lls the requirements for electrical transmission performance according to IEC 60603-7-51; detail speci�cation for 8-way, shielded, free and �xed connectors, for data transmissions with frequencies up to 500 MHz": 2010 and according to IEC11801 Ed. 2.2, Cat 6 : 2011 : - insertion loss - return loss - near-end crosstalk - far-end crosstalk - TCl - TCTl - transfer impedance

Di�erent length (0,5m, 1 m, 13m) of CAT 6 balanced cables assembled to PS88A6M ful�ll the RF performance (return loss, near-end crosstalk) according to IEC 61935-2: 2010 "Speci�cation for the testing of balanced and coaxial informationtechnology cabling - Part 2: Cords as speci�ed in ISOIIEC 11801 and related standards".

A

A

A

A

Page 18: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Test Reportmodcon® - PS88A6M

Date: 2012.11.01 Page 2 of 11

1. Insertion loss

1M 100M 200M 300M 400M 500M 600M-0,8

-0,7

-0,6

-0,5

-0,4

-0,3

-0,2

-0,1

0,0

-0,8

-0,7

-0,6

-0,5

-0,4

-0,3

-0,2

-0,1

0,0

Inse

rtio

n lo

ss [d

B]

frequency [Hz]Test order : 12-0193date : 17.10.12

pair 12 pair 36 pair 45 pair 78

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

Insertion loss of sample 1 INELCO CAT6 shielded plugPS88A6M

A

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

1M 100M 200M 300M 400M 500M 600M-0,8

-0,7

-0,6

-0,5

-0,4

-0,3

-0,2

-0,1

0,0

-0,8

-0,7

-0,6

-0,5

-0,4

-0,3

-0,2

-0,1

0,0

Inse

rtio

n lo

ss [d

B]

frequency [Hz]Test order : 12-0193date : 17.10.12

pair 12 pair 36 pair 45 pair 78

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

Insertion loss of sample 2 INELCO CAT6 shielded plugPS88A6M

A

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

Page 19: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Test Reportmodcon® - PS88A6M

Date: 2012.11.01 Page 3 of 11

2. Return loss

1M 100M 200M 300M 400M 500M 600M-70

-60

-50

-40

-30

-20

-10

0

-70

-60

-50

-40

-30

-20

-10

0

Ret

urn

loss

[dB

]

frequency [Hz]Test order : 12-0193date : 17.10.12

plug side pair 12 pair 36 pair 45 pair 78

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

Return loss of sample 1

A

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

1M 100M 200M 300M 400M 500M 600M-70

-60

-50

-40

-30

-20

-10

0

-70

-60

-50

-40

-30

-20

-10

0

Ret

urn

loss

[dB

]

frequency [Hz]Test order : 12-0193date : 17.10.12

plug side pair 12 pair 36 pair 45 pair 78

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

Return loss ofsample 2

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

INELCO CAT6 shielded plugPS88A6M

A

INELCO CAT6 shielded plugPS88A6M

Page 20: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Test Reportmodcon® - PS88A6M

Date: 2012.11.01 Page 4 of 11

3. Near-end crosstalk

1M 100M 200M 300M 400M 500M 600M-110

-100

-90

-80

-70

-60

-50

-40

-30

-110

-100

-90

-80

-70

-60

-50

-40

-30

Nea

r-en

d cr

osst

alk

[dB

]

frequency [Hz]

Test order : 12-0193date : 17.10.12

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

Near-end crosstalk between ... pairs 12/36 pairs 12/45 pairs 12/78 pairs 36/45 pairs 36/78 pairs 45/78

Near-end crosstalk of sample 1

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

1M 100M 200M 300M 400M 500M 600M-110

-100

-90

-80

-70

-60

-50

-40

-30

-110

-100

-90

-80

-70

-60

-50

-40

-30

Nea

r-en

d cr

osst

alk

[dB

]

frequency [Hz]Test order : 12-0193date : 17.10.12

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

Near-end crosstalk between ... pairs 12/36 pairs 12/45 pairs 12/78 pairs 36/45 pairs 36/78 pairs 45/78

Near-end crosstalk of sample 2

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

A

INELCO CAT6 shielded plugPS88A6M

A

INELCO CAT6 shielded plugPS88A6M

Page 21: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Test Reportmodcon® - PS88A6M

Date: 2012.11.01 Page 5 of 11

4. Far-end crosstalk

1M 100M 200M 300M 400M 500M 600M-100

-90

-80

-70

-60

-50

-40

-30

-20

-100

-90

-80

-70

-60

-50

-40

-30

-20 Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

Far-end crosstalk between ... pairs 12/36 pairs 12/45 pairs 12/78 pairs 36/45 pairs 36/78 pairs 45/78

Far-

end

cros

stal

k [d

B]

frequency [Hz]Test order : 12-0193date : 17.10.12

Far-end crosstalk of sample 1

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

1M 100M 200M 300M 400M 500M 600M-100

-90

-80

-70

-60

-50

-40

-30

-20

-100

-90

-80

-70

-60

-50

-40

-30

-20 Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

Far-end crosstalk between ... pairs 12/36 pairs 12/45 pairs 12/78 pairs 36/45 pairs 36/78 pairs 45/78

Far-

end

cros

stal

k [d

B]

frequency [Hz]Test order : 12-0193date : 17.10.12

Far-end crosstalk of sample 2

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

A

INELCO CAT6 shielded plugPS88A6M

A

INELCO CAT6 shielded plugPS88A6M

Page 22: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Test Reportmodcon® - PS88A6M

Date: 2012.11.01 Page 6 of 11

5. TCL of connecting

1M 100M 200M 300M 400M 500M 600M-80

-70

-60

-50

-40

-30

-20

-10

0

-80

-70

-60

-50

-40

-30

-20

-10

0

pair 12 pair 36 pair 45 pair 78

TCL

[dB

]

frequency [Hz]Test order : 12-0193date : 17.10.12

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

TCL of sample 1

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

1M 100M 200M 300M 400M 500M 600M-80

-70

-60

-50

-40

-30

-20

-10

0

-80

-70

-60

-50

-40

-30

-20

-10

0

pair 12 pair 36 pair 45 pair 78

TCL

[dB

]

frequency [Hz]Test order : 12-0193date : 17.10.12

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

TCL of sample 2

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

A

INELCO CAT6 shielded plugPS88A6M

A

INELCO CAT6 shielded plugPS88A6M

Page 23: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Test Reportmodcon® - PS88A6M

Date: 2012.11.01 Page 7 of 11

6. TCTL

1M 100M 200M 300M 400M 500M 600M-80

-70

-60

-50

-40

-30

-20

-10

0

-80

-70

-60

-50

-40

-30

-20

-10

0

pair 12 pair 36 pair 45 pair 78

TCTL

[dB

]

frequency [Hz]Test order : 12-0193date : 17.10.12

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

TCTL of sample 1

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

1M 100M 200M 300M 400M 500M 600M-80

-70

-60

-50

-40

-30

-20

-10

0

-80

-70

-60

-50

-40

-30

-20

-10

0

pair 12 pair 36 pair 45 pair 78

TCTL

[dB

]

frequency [Hz]Test order : 12-0193date : 17.10.12

Cat6A Limit for connecting hardware acc. to IEC 60603-7-51: 2010 and ISO IEC 11801: 2011

TCTL of sample 2

mated to Patchcord Test Head Cat 6A, Telegärtner PASS

Page 24: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Test Reportmodcon® - PS88A6M

Date: 2012.11.01 Page 8 of 11

7. Transfer impedance

M001M01M1k0031

10

100

1.000

1

10

100

1000

Test order : 12-0193date : 17.10.12

with Cat 7 cable; couple length 39cm

sample 3 sample 4

Tran

sfer

impe

danc

e [m

ΩΩ ΩΩ]

Frequency [Hz]

Test setup acc. to IEC 60512-26-100,Test 26e: 2008 ; triaxial method

Cat6A Limit for connecting hardware acc. to ISO IEC 11801: 2011

Transfer impedance of sample 3, 4

PASS

Page 25: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Cable ID: 21-151, PC-CAT6A: 0,5M Test Summary: PASSDate / Time: 01.11.2012 09:58:53 Operator: P. Pardal Model: DTX-1800Headroom 2.1 dB (NEXT 36-45) Software Version: 2.6300 Main S/N: 9132029Test Limit: ISO Patch Cord Cat6A 0.5m Limits Version: 1.8100 Remote S/N: 9132030Cable Type: Cat 6A FTP NVP: 74.0% Main Adapter: DTX-PC6A/MN ISO/IEC

Remote Adapter: DTX-PC6A/MN ISO/IEC

LinkWare Version 7.2

Length (m) [Pair 12] 0.4Prop. Delay (ns) [Pair 45] 3Delay Skew (ns) [Pair 45] 1Resistance (ohms) [Pair 45] 0.2

Worst Case Margin Worst Case ValuePASS MAIN SR MAIN SRWorst Pair 36-45 36-45NEXT (dB) 2.1 4.8Freq. (MHz) 294.0 500.0Limit (dB) 37.5 30.9

PASS MAIN SR MAIN SRWorst Pair 12 78RL (dB) 0.0* 3.0Freq. (MHz) 24.1 450.0Limit (dB) 24.0 10.2

0.4 m

Wire Map (T568B)PASS

* Measurement is within the accuracy limits of the instrument.

Page 26: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Cable ID: 21.151, PC-CAT6A: 1M Test Summary: PASSDate / Time: 01.11.2012 10:09:15 Operator: P. Pardal Model: DTX-1800Headroom 2.3 dB (NEXT 36-45) Software Version: 2.6300 Main S/N: 9132029Test Limit: ISO Patch Cord Cat6A 1.0m Limits Version: 1.8100 Remote S/N: 9132030Cable Type: Cat 6A FTP NVP: 74.0% Main Adapter: DTX-PC6A/MN ISO/IEC

Remote Adapter: DTX-PC6A/MN ISO/IEC

LinkWare Version 7.2

Length (m) [Pair 12] 1.1Prop. Delay (ns) [Pair 45] 6Delay Skew (ns) [Pair 45] 1Resistance (ohms) [Pair 45] 0.4

Worst Case Margin Worst Case ValuePASS MAIN SR MAIN SRWorst Pair 36-45 36-45NEXT (dB) 2.3 2.3Freq. (MHz) 479.0 484.0Limit (dB) 31.5 31.3

PASS MAIN SR MAIN SRWorst Pair 12 78RL (dB) 0.3* 3.6Freq. (MHz) 19.1 441.0Limit (dB) 23.7 10.3

1.1 m

Wire Map (T568B)PASS

* Measurement is within the accuracy limits of the instrument.

Page 27: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

Cable ID: 21-151, PC-CAT6A: 13M Test Summary: PASSDate / Time: 01.11.2012 10:08:18 Operator: P. Pardal Model: DTX-1800Headroom 4.6 dB (NEXT 36-45) Software Version: 2.6300 Main S/N: 9132029Test Limit: ISO Patch Cord Cat6A 10.0m Limits Version: 1.8100 Remote S/N: 9132030Cable Type: Cat 6A FTP NVP: 74.0% Main Adapter: DTX-PC6A/MN ISO/IEC

Remote Adapter: DTX-PC6A/MN ISO/IEC

LinkWare Version 7.2

Length (m) [Pair 78] 13.5Prop. Delay (ns) [Pair 12] 62Delay Skew (ns) [Pair 12] 1Resistance (ohms) [Pair 45] 3.7

Worst Case Margin Worst Case ValuePASS MAIN SR MAIN SRWorst Pair 36-45 36-45NEXT (dB) 4.6 4.6Freq. (MHz) 414.0 473.0Limit (dB) 33.3 32.2

PASS MAIN SR MAIN SRWorst Pair 45 45RL (dB) 0.3* 4.3Freq. (MHz) 4.0 387.0Limit (dB) 21.6 11.2

13.5 m

Wire Map (T568B)PASS

* Measurement is within the accuracy limits of the instrument.

Page 28: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

PS88A6M VALIDATION DOCUMENTATION

ID# Test Criteria Standards & Specs Procedures Result

1.0 Environmental Requirements

Non-operating Temperature Range -40 ͦ C to + 70 ͦ C Pass

Operating Temperature Range -10 ͦ C to + 60 ͦ C TIA-568-C.2, sect.5.7.1 Pass

Communications cables - safety

compliant to UL444 and NEC articles 800

UL444 - communications cable NEC - National electrical code

RoHS RoSH compliance Directive 2002/95/EC Pass

2.0 Electrical Requirements - Cable

DC resistance 14Ω max. TIA-568-C.2, sect.6.6.1 as per ASTM 4566 Pass

Resistance unbalance4% max for Cat 6A cable cord 5% max for Cat 5E / Cat 6 cable cord

TIA-568-C.2, sect.6.4.2 as per ASTM 4566 Pass

Mutual capacitance < 5.6 nF @1kHz , 20ͦ C TIA-568-C.2, sect.6.4.3 as per ASTM 4566 Pass

Capacitance unbalance <330 pF @1kHz , 20ͦ C TIA-568-C.2, sect.6.4.4 as per ASTM 4566 Pass

Dielectric strength (screened cable only)

Withstand 2.5 kV DC for 2sec (between conductors) Withstand 5 kV DC for 2sec (between cre shield and conductor)

TIA-568-C.2, sect.5.3.10 TIA-568-C.2, sect.5.6.8

as per IEC 60189-1 as per ASTM 4566 Pass

Surface transfer impedance (for screened cable only) < Z f Tcable =10 mΩ/m TIA-568-C.2, sect.

6.4.20as per IEC 62153-4-3 Pass

3.0 Electrical Requirements - Plug

Current rating 1.5 A IEC 60603-7 IEC 60603-7, section 6.4.3 Pass

Voltage rating 30 V AC Pass

UL94 UL94 V-0 UL1863 UL94 section 8 Pass

Insulation resistance (mating)

Insulation Resistance: - 500 MΏ Min.

IEC 60603-7 series, clause 6.4.7 IEC 60512-2, test 3A Pass

Voltage Proof (Mating) compliance IEC 60603-7 series Section 6.4.2

IEC 60512, Test 4a, Method A Pass

Contact Resistance 20 mOhm maximum (2a) IEC 60603-7 IEC 60512, 2a Pass

4,0 Physical Requirements

Conductor Material - CableFully annealed solid bare copper or stranded (tinned or bare) copper

Pass

Contact blade - PlugPhosphor bronze with 50 µ inch of Gold over Nickel Plating

Pass

Plug dimensions FCC Part 68, Subpart F, IEC 60603-7 compliance IEC 60603-7 IEC 60603-7 Pass

Crimp Height ±0.005" from nominal 0.237" IEC 60603-7 IEC 60603-7 section 3.2.2 (Parameter K2) Pass

5.0 Mechanical Requirements

Mechanical conformance for cord cable

Cord Cable Cat 6/6A : ANSI/ICEA S-102-732-2009 Cord Cable Cat 5E : ANSI/ICEA S-90-661-2006

TIA-568-C.2, sect 5.3 Pass

Pull Test 2lbf each wire UL1863 UL1863 section 40 Pass

Flex Test 90 degress UL1863 UL1863 section 39 Pass

Strain ReliefWithstand 1min without discontinuity of the signal (45 degree with 11.25 lbf)

UL1863 UL1863 section 26 Pass

Mechanical operations 750 operations TIA-568-C.2 , sect. A.3 IEC 60603-7 Pass

Page 29: MODCON® PREMIUM PLUG SERIES · A6M (CAT6A) O = Options: Di˝erent Wire Diameter Angled Latch or Straight Latch Opening Angle of Strain Relief G = Gold Plating; standard is 30˚“

PS88A6M VALIDATION DOCUMENTATION

ID# Test Criteria Standards & Specs Procedures Result

6.0 Reliability Requirements - Plug

Mating Reliability test schedule

TIA-568-C.2 Annex A. Reference to Clause A.5.3

TIA-568-C.2 Annex A. IEC 60603-7 series

Reliability test schedule Pass

7.0 Transmission Requirements

Patch cord performance

NEXT : TIA-568-C.2, clause 6.9.2 Return loss : TIA-568-C.2, clause 6.9.1

TIA-568-C.2 , sect. 9

NEXT: TIA-568-C.2, clause C.5 Return Loss : TIA-568-C.2, clause C.5.3 see Belden TP-11001

Pass

Plug PerformancePlug- DNEXT as per Table C.2 and Table C.3 of TIA-568-C.2

TIA-568-C.2 , sect. C.4.4.3

TP-10027 (Plug- Dnext qualification) Pass

Cord Cable transmission performance

compliant to TIA-568-C.2 refer to tab 'Cord Cable performance'

TIA-568-C.2 as per TIA-568-C.2 Pass