Lean Six Sigma project Caponera
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Transcript of Lean Six Sigma project Caponera

Improvement of
a Tender Management Process
Annalisa Caponerahttp://ie.linkedin.com/pub/annalisa-caponera/31/253/8ba/
Lean
Project6σ

Statement before improvement (from the project Chart)
The tender management process is
controlled by the project management
office (PMO) and provide the 80% of
company’s procurements
The process has high standard of
quality: 0 defects, 90% of placement in
the first 4 positions and 40% of success
INTRO
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
0
1
2
3
4
5
6
7
8
9Tenders distribution
Number of tenders Team Capacity

Problem Statement (from the project Chart)
Company: IT and Services
Sponsor of the Project is the top management
Customer: PMO (Project Management Office)
Project Manager: PMO manager
Project Leader: Annalisa Caponera
Other Stakeholders: Final Clients, Tenders team, HR, Delivery Managers, QMS Team
Duration 2 years
Budget 40.000 € per year
Approved by Technical Direction
DEFINE

Problem Statement: VoC
Business Case: Cost cutting
1. Reduce use of Delivery Managers
(500€/d)
Time= 4day/tender *68 tender= 272 day
Cost= 272 day *500 €/day= 136.000 €
2. Reduce Overtime of the PMO team
(350€/day)
Time= 10 day/month *12 month= 120 day
Cost=350 €/d * 120 day=42.000 €
3. Invest part of the saving to enforce the
team (SW, HW, Resources)
4. Keep the same results in terms of
placement
VoC
PMO wants
to reduce the involvement of Delivery
Managers in Tender Management at 2
day per tender
Increase process speed
Add resources to the tender team
PMO doesn’t want:
the cost of the improvement exceeds
the budget.
the quality of the business proposal
decreases in term of:
Image (good placements)
Procurements
DEFINE

CTQ SMART GOALS
Decrease DM Work-time
Goal 1: -50% in 2 years
-25% effort first year (4 to 3d)
-33% effort second (3 to 2d)
Reduce Overtime PMO:
Goal 2: -50% in 2 years
-25% effort first year (120 to 90 day per year)
-33% effort second (90 to 60 day/year)
Increase Process speed
Goal 3: reduce the Lead Time:
-15% Lead time first year
-15% lead time the second year
Goal 1 Goal 2 Goal 3 Goal 4
Specific
Measurable
Assignable
Realistic
Time-related
DEFINE
Keep Quality Standard
Goal 4: expected results≥90% of placements in the first 4 positions
General
≥90% of placements in the first 4 positions
Technical
≥40% of success (procurements)

SIP
OC
Supplier Input Process Output Customer
Customer Tender requirements Tender publication
Top management Margin and availability
Decision and margin
PMO Team Tender SchemeWriting contribution
Strategy, Tender scheme, Request for contributionWritingControl
business proposal(technical financial)
Respect of rules
PM Information writer contribution
Writing business proposal(technical)
Respect of delivery deadline
HWSW suppliers quotation Writing business proposal Evaluation: technical score + financial score
Writers ContributionSchemes pictures
Writing business proposal
Bid manager Administrative and financial contributions
Writing closure
business proposal
DEFINE
S I OP C

VSM (present)MEASURE
Customer
ApprovalBrainsto
rmingRFI Draft
Editingparts
Merge Control Closure Delivery
IN IN IN
DM
P/T 2h
W/T ---
FTQ 100%
4
P/T 4h
W/T ---
FTQ 100%
6
P/T 2days
W/T ---
FTQ 50%
2
P/T 1d
W/T ----
FTQ 100%
1
P/T 3d
W/T 1d
FTQ 80%
2
P/T 1d
W/T 1d
FTQ 100%
2
P/T 4 h
W/T ---
FTQ 100%
2
P/T 4h
W/T ---
FTQ 100%
2
P/T 2h
W/T ---
FTQ 100%
1
68
3 days 3 days 3 days
Total P/T: 8 d
Total W/T: 2w and 1d
Total FTQ: 0.4
Lead time: 3w and 4d
2h
3 days 3 days 3 days
4h 2d 1d 3d 1d 4h 4h 2h
1 d 1 d
1
1 PMO Team
DM
1
Requests for
missed info
HW SW
suppliers
Contributions
1/2

Customer
ApprovalBrainsto
rmingRFI Draft
Editingparts
Merge Control Closure Delivery
IN IN IN
DM
P/T 2h
W/T ---
FTQ 100%
4
P/T 4h
W/T ---
FTQ 100%
6
P/T 2days
W/T ---
FTQ 50%
2
P/T 1d
W/T ----
FTQ 100%
1
P/T 3d
W/T 1d
FTQ 80%
2
P/T 1d
W/T 1d
FTQ 100%
2
P/T 4 h
W/T ---
FTQ 100%
2
P/T 4h
W/T ---
FTQ 100%
2
P/T 2h
W/T ---
FTQ 100%
1
68
3 days 3 days 3 days
W= Waiting
P=Over-processing
D=Defect
T=Transportation
M=Motion
I=Inventory
O=Overproduction
U= Non-utilized talent
2h
3 days 3 days 3 days
4h 2d 1d 3d 1d 4h 4h 2h
1 d 1 d
1
1 PMO Team
DM
1
Requests for
missed info
HW SW
suppliers
Contributions
1/2
MEASURE VSM: Waste

Brainstorming
RFI require a lot of time:
answer time is too high
Information about internal
skills and experience are difficult
to collect (personal records)
People don’t like share
information about their projects
Past procurements
Information are on paper
DM are busy and don’t respects deadlines
Contribution from DM are often fragmentary and incomplete
DM writes too slow
Works from different tenders could be mixed
Long time to correct defects (overwriting, more realise)
ANALYSE

Fishbone diagram: delaysANALYSE
Delay in the process
Materials Method Manpower
Management Machine Measure
Workload too high
Lack of skills
No control
Lack of a
monitoring system
Information are
not shared
Organization
chart
static approach:
Waterfall
Absence of a digital
repository for all
documentation
No activity
tracking systemNo KPI
Documents in
hard copy
Network issues
No template for
documentsMotivation (DM)
To many picture to
realisePeople involved in
more than on
activity per time
ANALYSE

Improve Phase: Output
Infrastructure
Content Management System (all in 1)
Tool Scrum to define, measure analyse and
control (Visual monitoring)
Method
Agile approach: SCRUM
Standard template for contribution:
Poke Yoke
skills
Training about:
the process
New tools
Lean Six Sigma
New people in the team with cross functional skills:
Technical Writer
Graphic Designer
IMPROVE

Customer
ApprovalPlanning
TasksRFI
EditingTask
Merge Control Closure Delivery
P/T 2h
W/T ---
FTQ 100%
4
P/T 1d
W/T ---
FTQ 100%
6
P/T 1d
W/T ---
FTQ 90%
2
P/T 2d
W/T ---
FTQ 80%
5
P/T 1d
W/T 1d
FTQ 100%
2
P/T 4 h
W/T ---
FTQ 100%
2
P/T 4h
W/T ---
FTQ 100%
2
P/T 2h
W/T ---
FTQ 100%
1
68
Total P/T: 6 d 4 h
Total W/T: 3 d
Total FTQ: 0.72
Lead time: 9d 4h
Quote
1 day 1 day
1
HW SW
suppliers1
1 PMO Team
DM
IN
2h2h 1d 1d 2d 1d 4h 4h
1 d 1 d
1d
Quick Checks
Content management fulfilment
SCRUMWISE (project
management Tool)
Content Management
System
Feedbacks results
VSM: futureIMPROVE

Framework: SCRUM MEASUREIMPROVE

Content Management System MEASUREIMPROVE
CMS manual fulfilment process (Data entry)
Criteria:
Number of tender to process
Revenue per tender
Number
Revenue
Teleco Energy P. Admin. Others
Number of tender
per client
Teleco Energy P. Admin. Others
CMS Automatic Fulfilment
Criteria:
Occurrence of argument for typology (Pareto Charts)
Automatic fulfilment
during the data process
1. Open Source
2. Simple to use
3. Safe
4. Powerful
Search en.

Kanban vs SCRUM
A Kanban Board helps to manage the
WIP of a value stream or process.
A Scrum Board helps to
manage the WIP associated with a complex
project.
A Kanban Board is usually better suited to
manage the WIP of
individuals
a Scrum Board is better suited to manage the
WIP of cross-functional
teams.
IMPROVEMEASUREIMPROVE
A Kanban Board and a Scrum Board are similar. Both are used to help manage WIP.
However the type of WIP that is managed by each is different.

Control
Inventory
Change management
Capacity/ Respect of deadline
(Burn-down charts)
Daily scrum
Issues resolution
Visual control (Scrumwise Board)
Error control
Process audit every 2-4 week:
Retrospective meetings
Standard template for contribution:
Poke Yoke
CONTROL

SCRUMWISE Story Board & BURNDOWN ChartsIMPROVECONTROL

Effect of the process Improvement in €
Define
Measure
Analyse
Improve
Control
Total P/T: 8 d
Total W/T: 2w and 1d
Total FTQ: 0.4
Lead time: 3w and 4d
Total P/T: 6 d 4 h 1.5days less
Total W/T: 3 d 1W 3d less
Total FTQ: 0.72 +0.32
Lead time: 1W 4d 4h ~𝟐𝐖 𝐥𝐞𝐬𝐬
Use of delivery Managers
2 day/Tender cost 68.000 €
Overtime PMO Team
0 days/month cost 0 €
Use of delivery Managers
4 day/Tender cost 136.000 €
Overtime PMO Team
10 days/month cost 42.000 €
Reduction of process steps
2 part-time resource employed
New Content Management system for RFI
New Agile Method
New Agile tool for continuous
Improvement
Reduction of process time
Cost of the implementation:
8.000 € CMS
1.000€ HW+ installation
7.000€ Data entry cost
Cost of SCRUM Tool: 2.500€/y
New Resource:
• 1 designer (part-time) 12.000€/y
• 1 technical writer (part-time) 10.000 €/y
TOTAL: 30.500€
CONCLUSION

Effect of the process Improvement in QA
Define
Measure
Analyse
Improve
Control
RESULTS: All quality goals achieved
Increase of good placements for technical
proposals (+8%)
Improvements for the future:introduce a set of KPI to monitor the number of
partnerships derived from tender placements
Quality Standard Before:0 defects,
90% of placements in the first 4 positions general
90% of placements in the first 4 positions for the
technical proposal
40% of success
Quality Standard After:
defects: 0
% 1st – 4th place general: 90%
% 1st – 4th place technical: 98%
% of success: 40%
GOAL 4: Keep the same
standard of quality
Evaluation method: clients
graded list (general and for the
technical proposal)
CONCLUSION

“The journey of a thousand
miles begins with one step”
Thanks for your attention!
Lao Tzu - 604 BC