Knauf Egypt : From 1998 to today
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Transcript of Knauf Egypt : From 1998 to today
GYPSUM : The pearl of the Sinai peninsula and how the success story between Egyptians, Greeks and Germans was developed.
By : Minas KatanopoulosEconomistPresident/Board member:
• Knauf A.B.E.E. - Greece• Sakret Zeipekkis Ltd. - Cyprus• Knauf Ltd. & Partner - Egypt• Knauf LLC & Knauf RAK FZE - UAE• Knauf East Africa – Kenya & Tanzania• KNAUF and PFT A.Ş. - Turkey / Τουρκία
SEV-Athens, 17/10/2014
January 2013 1
Knauf Egypt : From 1998 to today
Knauf Egypt started, with the support of Knauf Greece, as a Representative Office in 1998 to establish a chain of distribution and to provide distributers, consultants and contractors with the necessary technical assistance.
In 2003 Knauf established its limited liability company in Egypt, which included large storage facilities enabling Knauf to familiarize the Egyptian market with its complete building systems and quality products, used for dry wall construction. This successfully resulted to a wider clientele network.
January 2013 2
Knauf Egypt : From 1998 to today
Knauf Egypt’s strategy broadened in 2010, by building a plasterboard and gypsum plaster factory in the Ataqa Industrial Zone in Suez. The company also developed a gypsum mine in the Sinai peninsula. The total investment reached approximately 50 million USD totally self financed. The factory in Suez was built using almost exclusively German equipment and its production process conforms to German standards, whereas its’ production process creates no waste water or flue gases.
It is obvious that the recent political instability affected the time planning of the erection, but nowdays we are happy and proud to notice that the Knauf plasterboard plant in Suez started production since end of August 2014.
January 2013 3
Knauf Egypt : From 1998 to today
The plant was initially scheduled to start production on July 19th, 2012, but as mentioned before, the start was postponed, nevertheless not stopping Knauf from overcoming all obstacles.
Start End
Planning - Building Aug 11 Oct 11
- Plants Dec 10 Jul 12
Building Permit Nov 11 Nov 11
Tender for Construction Aug 10 May 11
Sep 11 Nov 11
Earth Work Oct 11 Nov 11
Construction Work Oct 11 Jun 13
Ordering Dec 10 Oct 13
Delivery Jun 12 Dec 12
Installation of Steel Construction Jun 12 Apr 13
Installation Mechanical Equipment Oct 12 Jul 13
Installation Electrical Equipment Jan 13 Jul 13
Hardware Tests May 13 Aug 13
Commissioning Jun 13 Okt 13
Start of Production Okt 13 Okt 13
Timetable
3 3324 25 26 2714 15 16 17 18
2010
9 10
Jul 1
3A
ug 1
3S
ep 1
3O
ct13
Nov
13
Dec
13
Jan
13Fe
b 13
Mar
13
Apr
13
May
13
Jun
13
Sep
11
Oct
11
Nov
11
1 2
2013Year
Project Month
2011 2012
39 40 4134 35 36 37 3829 30 31 32
Inspection of Dismantling Bilkent Plant
Jul 1
1A
ug 1
1
Feb
11
Feb
12
Nov
12
Dec
12
2819 20 21 22 2311 12 134 5 6 7 8
Oct
12
Jul 1
2
Jan
12
Mar
11
Apr
11
May
11
Jun
11
Dec
11
May
12
Jun
12
Mar
12
Apr
12
Aug
12
Sep
12
Aug
10
Sep
10
Oct
10
Nov
10
Dec
10
Jan
11
January 2013
Project Overview
4
Key Technical Figures:Capacity: Board Plant 15 milllion m²/a
Stucco bagged 46,000 t/aFiller 28,000 t/aRollforming Line 13 million m/a
Size of the Property: 133,200 m²
Key Financial Figures:
Amount Invested: USD 50 million
Time planning :
Start of Project: Dec 2010
Start of Construction Activities: Oct 2011
Commissioning: August-October 2014
Project: Suez, Plaster Board Plant, Mixing Plant, Rollforming Line for Profiles
Arab Republic of Egypt
Knauf Suez PlantIndustrial Zone, Ataqa
January 2013 6
Location
80 km
35 km
125 km
Location of plant, quarry and major local markets
The Suez location was selected due to its’ industrial zone, distance to the raw material and major local and export markets (Comesa treaty among the neighbouring countries).
January 2013 7
The company’s objectives are to produce Egyptian products according to European Standards with competitive prices, employ Egyptian manpower, provide applicators with vocational training in drywall systems installation, introducing sustainable products that are environmentally friendly and to organize seminars to present innovations in drywall systems to meet tomorrow’s requirements.
Knauf Egypt’s vision is committing to provide the Egyptian and neighbouring markets with high quality products according to the European Standards and aims to keep its large share in the drywall systems.
All activities have always been supported by Greek people (Mr. Sigalas-Managing Director, Mr.Katanopoulos-President).
The creation of the plant facilities in conjunction with the commitment and company vision, has not been an extremely simple birth. In certain cases, lack of cooperation between Government Authorities, delayed some progress steps and also affected our market presence. However, Al Hamdulillah, we completed the investment and began production, but still-due to bureaucracy-with no operation lisence.
Knauf Egypt : Vision & mission
January 2013 8
The success platform
This saying is not from a Greek but from a German philosopher (triangle of Georg Wilhelm Friedrich Hegel).
What we have learned so far and would like to share
January 2013 9
• Egypt has a balanced, conservative and traditional business trade and tax regulations environment which is being rapidly improved, facilitated, and modernized according to the European standards and investors’ expectations.• Banking regulations and restrictions are almost acceptable (some issues still have to be improved), moderate rules and conditions are existing for transaction in foreign and local currency, inflation rate and foreign currency changes are not catastrophic as opposed to other countries, whereas existence and application of agreements to avoid double taxation with Germany, Greece and other countries, proves that Egypt is well aware of the needs of foreign investors.• Changes in the infrastructure, security and energy availability present recently a steady improvement. In Egypt you feel safe and secure. Investors can find personnel with adequate qualification.• Certainly there are many topics to be improved. Some of the constrains are being listed in the “cons” section. But it also should be mentioned that the ministries and public institutes like IDA, GAFI etc. have big understanding and knowledge of the existing bureaucracy in several cases and assist the investors (in our case connection to the network or pipe line of Gas, electricity, or obtaining visas for foreign personnel etc.)• Though we survived major political and presidential changes, we have been able to complete our investment, with some delay. The understanding of our problems in this respect by the local, central and decentralized authorities was always there, may be sometimes not at the extend we wished to have it.
Positive environment for business investments
January 2013 10
1. Foreign industrial companies established in Egypt, are not allowed to import merchandises for trading purposes and sell them as trading goods locally. This created a major obstacle towards launching the Knauf products to the Egyptian market.
2. Even after changing the basic activity from trade to industry (production), once again we are not allowed to import and co-sell trading goods, which are part of the Knauf building systems (eg. screws import)
3. Difficulties in obtaining working permits for experienced foreign personnel.4. Lack of one-key high-level contact person within the Authorities who should have the
authority to support investment projects in Egypt. Such an authority would be highly appreciated in order to avoid delays.
5. Shareholder loan from abroad is not possible nor attractive. Such obstacles tend to promote financing through local banks , which is rather expensive.
6. Major difficulties in quarry possesion for foreigners in Sinai. Though we are producers of gypsum products, we are not allowed to become direct owners on quarries or quarry lisences. As in the case of the imported trading goods mentioned above, we once again need to proceed with indirect purchasing procedures.
7. Limited understanding in the completion of the requested documents, when building and operation lisences have to be obtained.
Local Risks & problems we are still facing
January 2013 11
Let‘s make the long story short
Egypt is a promising country. Egypt deserves foreign investments. Foreign investments will make money.The investment status can be improved by making use of past experience (lessons learned) from experienced investors. In this direction, our contact persons in Egypt, are always available to cooperate.
Emmanuel Sigalas: Hamdy Shabrawe
General Manager, Knauf Ltd & Partner Egypt Plant Manager
Mobile: +20 (100) 120 6789 Mobile: +20 (100) 999 0769
Address: 6A road 23, 3rd floor New Maadi, Cairo – Egypt
Telephone: +202 23 59 55 44
On the 24th of October, his Excellency, the Prime Minister of Egypt, will pay a visit to the South Sinai Governate and will visit several industries in the Industrial Zone in Ataqa. He is expected to honour us by visiting our plant. However, the official opening ceremony of our plant will take place towards the end of the year, as still some environmental works have to be completed, in order to create the requested by our Group green areas arround and in the plant. Your presence will be an honour to us.