Jenform Omega Pro - Jensen-Group · 2017. 10. 4. · JENFORM OMEGA PlusGeGeneral OMEGA PlusIOIO...

6
EN l Jenform Omega Pro Garment finishing automation with high and constant performance Energy-saving tunnel finisher based on the Ω principle SteamVersion GasVersion JenformOmegaPro

Transcript of Jenform Omega Pro - Jensen-Group · 2017. 10. 4. · JENFORM OMEGA PlusGeGeneral OMEGA PlusIOIO...

Page 1: Jenform Omega Pro - Jensen-Group · 2017. 10. 4. · JENFORM OMEGA PlusGeGeneral OMEGA PlusIOIO MEGA PLlus II OMEGA PlusIIIIII OMEGA PlusIVIV Opening for installation 2900 × 1750

EN l Jenform Omega Pro

Garment finishing automationwith high and constant performance

Energy-saving tunnel finisher based on the Ω principleSteam�Version

Gas�Version

Jenform�Omega�Pro

Page 2: Jenform Omega Pro - Jensen-Group · 2017. 10. 4. · JENFORM OMEGA PlusGeGeneral OMEGA PlusIOIO MEGA PLlus II OMEGA PlusIIIIII OMEGA PlusIVIV Opening for installation 2900 × 1750

JENFORM OMEGA Plus General OMEGA Plus I OMEGA PLlus II OMEGA Plus III OMEGA Plus IV

Opening for installation 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm

Weight 2500 kg 3500 kg 4500 kg 5500 kg

Standard voltage 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE

Electrical connection 14 kW / 20 A 26 kW / 40 A 36 kW / 52 A 45 kW / 65 A

Air pressure 6 – 8 bar 6 – 8 bar 6 – 8 bar 6 – 8 bar

Air consumption 90 Liter / h 180 Liter / h 270 Liter / h 360 Liter / h

OMEGA Plus STEAM VERSION

Evaporation capacity 70 Liter / h 140 Liter / h 210 Liter / h 280 Liter / h

Steam pressure 10 – 13 bar 10 – 13 bar 10 – 13 bar 10 – 13 bar

Steam consumption 150 – 250 Kg / h 3000 – 450 Kg / h 450 – 600 Kg / h 600 – 750 Kg / h

OMEGA Plus GAS VERSION

Evaporation capacity 75 Liter / h 150 Liter / h 225 Liter / h 300 Liter / h

Steam pressure 6 – 10 bar 6 – 10 bar 6 – 10 bar 6 – 10 bar

Steam consumption 50 – 120 Kg / h 70 – 210 Kg / h 120 – 320 Kg / h 140 – 430 Kg / h

Gas consumption 6 – 8 m³ / h 11 – 14 m³ / h 16 – 20 m³ / h 22 – 26 m³ / h

JENFORM OMEGA Plus General OMEGA Plus I OMEGA PLlus II OMEGA Plus III OMEGA Plus IV

Opening for installation 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm

Weight 2500 kg 3500 kg 4500 kg 5500 kg

Standard voltage 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE

Electrical connection 14 kW / 20 A 26 kW / 40 A 36 kW / 52 A 45 kW / 65 A

Air pressure 6 – 8 bar 6 – 8 bar 6 – 8 bar 6 – 8 bar

Air consumption 90 Liter / h 180 Liter / h 270 Liter / h 360 Liter / h

OMEGA Plus STEAM VERSION

Evaporation capacity 70 Liter / h 140 Liter / h 210 Liter / h 280 Liter / h

Steam pressure 10 – 13 bar 10 – 13 bar 10 – 13 bar 10 – 13 bar

Steam consumption 150 – 250 Kg / h 3000 – 450 Kg / h 450 – 600 Kg / h 600 – 750 Kg / h

OMEGA Plus GAS VERSION

Evaporation capacity 75 Liter / h 150 Liter / h 225 Liter / h 300 Liter / h

Steam pressure 6 – 10 bar 6 – 10 bar 6 – 10 bar 6 – 10 bar

Steam consumption 50 – 120 Kg / h 70 – 210 Kg / h 120 – 320 Kg / h 140 – 430 Kg / h

Gas consumption 6 – 8 m³ / h 11 – 14 m³ / h 16 – 20 m³ / h 22 – 26 m³ / h

JENFORM OMEGA Plus General OMEGA Plus I OMEGA PLlus II OMEGA Plus III OMEGA Plus IV

Opening for installation 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm

Weight 2500 kg 3500 kg 4500 kg 5500 kg

Standard voltage 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE

Electrical connection 14 kW / 20 A 26 kW / 40 A 36 kW / 52 A 45 kW / 65 A

Air pressure 6 – 8 bar 6 – 8 bar 6 – 8 bar 6 – 8 bar

Air consumption 90 Liter / h 180 Liter / h 270 Liter / h 360 Liter / h

OMEGA Plus STEAM VERSION

Evaporation capacity 70 Liter / h 140 Liter / h 210 Liter / h 280 Liter / h

Steam pressure 10 – 13 bar 10 – 13 bar 10 – 13 bar 10 – 13 bar

Steam consumption 150 – 250 Kg / h 3000 – 450 Kg / h 450 – 600 Kg / h 600 – 750 Kg / h

OMEGA Plus GAS VERSION

Evaporation capacity 75 Liter / h 150 Liter / h 225 Liter / h 300 Liter / h

Steam pressure 6 – 10 bar 6 – 10 bar 6 – 10 bar 6 – 10 bar

Steam consumption 50 – 120 Kg / h 70 – 210 Kg / h 120 – 320 Kg / h 140 – 430 Kg / h

Gas consumption 6 – 8 m³ / h 11 – 14 m³ / h 16 – 20 m³ / h 22 – 26 m³ / h

JENFORM OMEGA Plus General OMEGA Plus I OMEGA PLlus II OMEGA Plus III OMEGA Plus IV

Opening for installation 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm

Weight 2500 kg 3500 kg 4500 kg 5500 kg

Standard voltage 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE

Electrical connection 14 kW / 20 A 26 kW / 40 A 36 kW / 52 A 45 kW / 65 A

Air pressure 6 – 8 bar 6 – 8 bar 6 – 8 bar 6 – 8 bar

Air consumption 90 Liter / h 180 Liter / h 270 Liter / h 360 Liter / h

OMEGA Plus STEAM VERSION

Evaporation capacity 70 Liter / h 140 Liter / h 210 Liter / h 280 Liter / h

Steam pressure 10 – 13 bar 10 – 13 bar 10 – 13 bar 10 – 13 bar

Steam consumption 150 – 250 Kg / h 3000 – 450 Kg / h 450 – 600 Kg / h 600 – 750 Kg / h

OMEGA Plus GAS VERSION

Evaporation capacity 75 Liter / h 150 Liter / h 225 Liter / h 300 Liter / h

Steam pressure 6 – 10 bar 6 – 10 bar 6 – 10 bar 6 – 10 bar

Steam consumption 50 – 120 Kg / h 70 – 210 Kg / h 120 – 320 Kg / h 140 – 430 Kg / h

Gas consumption 6 – 8 m³ / h 11 – 14 m³ / h 16 – 20 m³ / h 22 – 26 m³ / h

JENFORM OMEGA Plus General OMEGA Plus I OMEGA PLlus II OMEGA Plus III OMEGA Plus IV

Opening for installation 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm

Weight 2500 kg 3500 kg 4500 kg 5500 kg

Standard voltage 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE

Electrical connection 14 kW / 20 A 26 kW / 40 A 36 kW / 52 A 45 kW / 65 A

Air pressure 6 – 8 bar 6 – 8 bar 6 – 8 bar 6 – 8 bar

Air consumption 90 Liter / h 180 Liter / h 270 Liter / h 360 Liter / h

OMEGA Plus STEAM VERSION

Evaporation capacity 70 Liter / h 140 Liter / h 210 Liter / h 280 Liter / h

Steam pressure 10 – 13 bar 10 – 13 bar 10 – 13 bar 10 – 13 bar

Steam consumption 150 – 250 Kg / h 3000 – 450 Kg / h 450 – 600 Kg / h 600 – 750 Kg / h

OMEGA Plus GAS VERSION

Evaporation capacity 75 Liter / h 150 Liter / h 225 Liter / h 300 Liter / h

Steam pressure 6 – 10 bar 6 – 10 bar 6 – 10 bar 6 – 10 bar

Steam consumption 50 – 120 Kg / h 70 – 210 Kg / h 120 – 320 Kg / h 140 – 430 Kg / h

Gas consumption 6 – 8 m³ / h 11 – 14 m³ / h 16 – 20 m³ / h 22 – 26 m³ / h

Jenform�Omega�Pro Energy-saving tunnel finisher based on the Ω principle

Inlet�and�outlet�zone

The S-shaped conveying system considerably

increases the processing time in the tunnel

compared to other systems. The temperature

of the garments is thereby slowly

and gently raised in the inlet zone.

The garments are slowly cooled down to

ambient temperature in the outlet zone.

Jenform Omega Pro General

Opening�for�installation

Weight

Standard�voltage

Electrical�connection

Air�pressure

Air�consumption

Omega Pro Steam Version

Evaporation�capacity

Steam�pressure

Steam�consumption

Omega Pro Gas Version

Evaporation�capacity

Steam�pressure

Steam�consumption

Gas�consumption

Jenform Omega Pro I

2900 × 1800 mm

2500 kg

3 × 400 V + PE / 50 Hz

12.8 kW / 25 A

6 –10 bar

90 litre/ h

70 litre / h

10–13 bar

150–250 kg / h

75 litre / h

6–10 bar

50–120 kg / h

6–8 m3 / h

Jenform Omega Pro II

2900 × 1800 mm

3600 kg

3 × 400 V + PE / 50 Hz

22 kW / 44 A

6 –10 bar

180 litre/ h

140 litre / h

10–13 bar

300 –450 kg / h

150 litre/ h

6–10 bar

70–210 kg / h

11–14 m3 / h

Jenform Omega Pro III

2900 × 1800 mm

4700 kg

3 × 400 V + PE / 50 Hz

31.2 kW / 63 A

6 –10 bar

270 litre/ h

210 litre / h

10–13 bar

450 – 600 kg / h

225 litre / h

6–10 bar

120 –320 kg / h

16 –20 m3 / h

Jenform Omega Pro IV

2900 × 1800 mm

5900 kg

3 × 400 V + PE / 50 Hz

40.4 kW / 80 A

6 –10 bar

360 litre / h

280 litre / h

10–13 bar

600 – 750 kg / h

300 litre / h

6–10 bar

140 –430 kg / h

22–26 m3 / h

Jenform Omega Pro V

2900 × 1800mm

7200 kg

3 × 400 V + PE / 50 Hz

49.6 kW / 98 A

6 –10 bar

450 litre / h

350 litre / h

10–13 bar

750 – 900 kg / h

375 litre/ h

6–10 bar

160 –540 kg / h

28 –32 m3 / h

Inlet zone Outlet zone

Page 3: Jenform Omega Pro - Jensen-Group · 2017. 10. 4. · JENFORM OMEGA PlusGeGeneral OMEGA PlusIOIO MEGA PLlus II OMEGA PlusIIIIII OMEGA PlusIVIV Opening for installation 2900 × 1750

1002(39”)

1002(39”)

1500(59”)

Omega Pro IV: 8940 (352”)

1002(39”)

1002(39”)

6000(236”)

Omega Pro I: 4430 (174”) Omega Pro II: 5930 (233”)

1002(39”)

1002(39”)

3000(118”)

Omega Pro III: 7440 (293”)

1002

(39”)1002(39”)

4500(177”)

2182

(86

”)

1800

(71

”)

1640 (69”)

2315 (91”)

2834

(11

2”)

2440

(96

”)

550 (22”)

1 2 3 4 F

JENFORM OMEGA Plus General OMEGA Plus I OMEGA PLlus II OMEGA Plus III OMEGA Plus IV

Opening for installation 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm 2900 × 1750 mm

Weight 2500 kg 3500 kg 4500 kg 5500 kg

Standard voltage 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE 3 × 400 V + PE

Electrical connection 14 kW / 20 A 26 kW / 40 A 36 kW / 52 A 45 kW / 65 A

Air pressure 6 – 8 bar 6 – 8 bar 6 – 8 bar 6 – 8 bar

Air consumption 90 Liter / h 180 Liter / h 270 Liter / h 360 Liter / h

OMEGA Plus STEAM VERSION

Evaporation capacity 70 Liter / h 140 Liter / h 210 Liter / h 280 Liter / h

Steam pressure 10 – 13 bar 10 – 13 bar 10 – 13 bar 10 – 13 bar

Steam consumption 150 – 250 Kg / h 3000 – 450 Kg / h 450 – 600 Kg / h 600 – 750 Kg / h

OMEGA Plus GAS VERSION

Evaporation capacity 75 Liter / h 150 Liter / h 225 Liter / h 300 Liter / h

Steam pressure 6 – 10 bar 6 – 10 bar 6 – 10 bar 6 – 10 bar

Steam consumption 50 – 120 Kg / h 70 – 210 Kg / h 120 – 320 Kg / h 140 – 430 Kg / h

Gas consumption 6 – 8 m³ / h 11 – 14 m³ / h 16 – 20 m³ / h 22 – 26 m³ / h

E

F E

1 2 3

F E

1 2 3 4

A

C

B

1002(39”)

1002(39”)

1500(59”)

Omega Pro IV: 8940 (352”)

1002(39”)

1002(39”)

6000(236”)

Omega Pro I: 4430 (174”) Omega Pro II: 5930 (233”)

1002(39”)

1002(39”)

3000(118”)

Omega Pro III: 7440 (293”)

1002

(39”)1002(39”)

4500(177”)

2182

(86

”)

1800

(71

”)

1640 (69”)

2315 (91”)

2834

(11

2”)

2440

(96

”)

550 (22”)

E

1002(39”)

1002(39”)

1500(59”)

Omega Pro IV: 8940 (352”)

1002(39”)

1002(39”)

6000(236”)

Omega Pro I: 4430 (174”) Omega Pro II: 5930 (233”)

1002(39”)

1002(39”)

3000(118”)

Omega Pro III: 7440 (293”)

1002

(39”)1002(39”)

4500(177”)

2182

(86

”)

1800

(71

”)

1640 (69”)

2315 (91”)

2834

(11

2”)

2440

(96

”)

550 (22”)

FF EE

1 1 2

Energy-saving�heating

In the inlet zone the garments are pre-heated

with the hot air from the outlet zone to

save energy. Steam is directed onto the

textiles accurately at intervals. Thanks to

the energy recycling from the outlet zones,

the accurate steaming at intervals and

improved machine insulation, the Omega

Pro consumes up to 25 % less energy

compared to previous models.

Accurately�directed�steaming

The S-shaped conveying system creates a

wedge-shaped gap between the garments.

Optional steam can be directed sideways to

the peak points. The garments are normally

steamed bottom-up at the entrance of the

inlet zone and top-down at the beginning

of the drying zone. The pulsating and

accurately directed activation of the steam

nozzles reduces the steam consumption

to a minimum. The length of the activation

invervals can be adjusted in the finish

program.

A Bottom-up steaming

B Sideways steaming

C Top-down steaming

Drying�zone

Climate�control:�

In the Omega Pro, the drying zone has been

transformed into a genuine climate zone!

The exchange of air is indispensable for

superior performance. In other words,

saturated air 1 must be evacuated and

replaced by unsaturated air. 2 For this

reason, the Omega Pro features not only

individual temperature control but also

separately adjustable fresh and exhaust air

parameters per drying zone. 3 The

climate control optimises capacity and allows

a balanced control of energy input.

Air�circulation�principle:

The orientation of the air circulation fan 4

deflects the air stream at a right angle.

This reduces flow losses and optimises the

Drying units Inlet Outlet

Page 4: Jenform Omega Pro - Jensen-Group · 2017. 10. 4. · JENFORM OMEGA PlusGeGeneral OMEGA PlusIOIO MEGA PLlus II OMEGA PlusIIIIII OMEGA PlusIVIV Opening for installation 2900 × 1750

1

23

3

4

5

3

6 6

1002(39”)

1002(39”)

1500(59”)

Omega Pro IV: 8940 (352”)

1002(39”)

1002(39”)

6000(236”)

Omega Pro I: 4430 (174”) Omega Pro II: 5930 (233”)

1002(39”)

1002(39”)

3000(118”)

Omega Pro III: 7440 (293”)

1002

(39”)1002(39”)

4500(177”)

2182

(86

”)

1800

(71

”)

1640 (69”)

2315 (91”)

2834

(11

2”)

2440

(96

”)

550 (22”)

7 7

8 8

volumetric flow as well. Process air reaches

the garments through the new JET nozzles.

5 The lower section 6

of the

processing chamber was narrowed in order

to automatically allow a high-speed air

stream and thus provide an ideal stretching

and drying effect over the entire length of

the garment.

Cool-down

The S-shaped conveying system creates a

wedge-shaped gap between the garments

at the air exhaust point in the outlet zone.

The retained heat is therefore released

faster and the cool down phase becomes

shorter. The hot air from the outlet zone is

transferred to the inlet zone in order to heat

up the wet garments.

Omega�Pro�Industrial�–�Steam�Version

One high-performance heating register

7 is integrated in each drying zone.

Omega�Pro�Industrial�–�Gas�Version

A separately adjustable gas burner 8 is

provided for each drying zone. The burner is

located in the centre of the drying chamber

and injects the heat into the circulated air

through a specially developed distribution

tube. The distribution tube points at a

high-temperature baffle. Process air flows

around this baffle, so it functions like a

radiator and ensures ideal heat distribution.

Omega�Pro�HealthCare

The HealthCare Version of the Omega Pro

is used predominantly in hospital laundries.

The Omega Pro HealthCare is equipped with

a Duo drying zone starting from Model II.

The last two drying zones are heated with

one burner or heating register only because

the light uniforms require less heat for

the finishing process compared to heavy

workwear.

Automatic�lint�scraper

Each tunnel finisher has an integrated

automatic lint scraper. Together with the

lint, dropped garments are transported to

the side access. Automatic detection and

alarm signalling of this event may be

included on request.

Omega�Pro�HealthCare

I II III IV V

Omega�Pro�HealthCare� 1� 1� 2� 3� 4

Omega�Pro�Industrial� 1� 2� 3� 4� 5

Duo�drying�zone

Omega�Pro�Industrial

Steam heating

Gas heating

Page 5: Jenform Omega Pro - Jensen-Group · 2017. 10. 4. · JENFORM OMEGA PlusGeGeneral OMEGA PlusIOIO MEGA PLlus II OMEGA PlusIIIIII OMEGA PlusIVIV Opening for installation 2900 × 1750

Energy-saving air recirculation of the Omega Pro.

Application

The Jenform series meets all requirements

of today’s garment finishing automation.

Its modular frame construction allows

individual machine configurations, thus

covering all customer needs. Two

basic models are available, each in four

performance categories and with numerous

options:

• �Omega�Pro�Gas individual gas heating

per drying zone

• �Omega�Pro�Steam individual steam

heating per drying zone

Basic�construction

As the name of the Jenform�Omega series

suggests, the conveying system is based

on the Greek Ω sign. This simple and at the

same time ingenious solution considerably

increases the processing time during

finishing. The drying zone and the air

circulation system have been noise insulated.

Special attention has also been given to

thermal insulation to minimise heat loss.

Energy�efficiency

Energy consumption is reduced by up to

25 % with the Omega Pro in comparison

to previous models. This is realised by

recirculating air from the drying zones and

the outlet zone into the inlet zone.

Incoming garments are heated up in the

inlet zone using the recirculated hot air.

Additionally, the saturated air (exhaust air)

is reduced to a minimum. Instead of two

exhaust ventilators to discharge the

saturated air, only one was integrated into

the Omega Pro; this ventilator discharges

the saturated air over the roof. A further

ventilator recirculates the hot exhaust air

from the drying zones and the outlet back

into the inlet zone. The Health Care Version

further reduces energy consumption

thanks to the Duo drying zone.

Page 6: Jenform Omega Pro - Jensen-Group · 2017. 10. 4. · JENFORM OMEGA PlusGeGeneral OMEGA PlusIOIO MEGA PLlus II OMEGA PlusIIIIII OMEGA PlusIVIV Opening for installation 2900 × 1750

Installation

JENSEN is pleased to assist you in planning

your laundry by providing excellent advice,

layouts and technical data. Authorised

JENSEN distributors or JENSEN engineers

should carry out the installation to ensure

that it is performed correctly.

Service

In addition, JENSEN provides an extraordinary

after-sales service through a worldwide

network of highly qualified Sales and Service

Centres and distributors, all with their own

maintenance and spare parts services.

Call�us…

JENSEN provides a complete range of heavy-

duty equipment for the laundry industry,

delivered and installed according to your

specifications. Please do not hesitate to

contact us for further advice and informa-

tion, or visit www.jensen-group.com

Local�contact

www.jensen-group.com

Explore�our�equipment�on

www.youtube.com/jensengroupcom

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User-friendly operation with touch screen.